The utilization of industrial solid waste in the preparation of geopolymer filling materials offers benefits such as low carbon emissions and resource conservation showcasing broad application prospects. In this study, geopolymer filling materials are prepared using calcium carbide slag, slag, fly ash, and tailings, with the addition of 12 mm polypropylene fibers to enhance their strength and toughness. Conducting UCS experiments to investigate the effects of different calcium carbide slag content, fiber content, and water-solid ratio on the UCS of the materials; Utilizing SEM-EDS and XRD techniques to analyze the mechanisms of strength formation in filling materials and the mechanisms of fiber toughening and crack resistance at the micro level; Establishing a uniaxial compression test model using discrete element PFC 3D software and combining digital speckle technology to visually analyze the sample's failure process. The research results indicate that the stimulation of slag and fly ash by calcium carbide slag results in a large amount of C-(A)-S-H gel, effectively promoting the bond between aggregate and fiber, with the UCS of the samples gradually increasing with the addition of calcium carbide slag. With the increase in fiber content, the UCS of the samples shows a trend of first increasing and then decreasing, with the optimal fiber content being 6 ‰. The fibers exist in the matrix in the form of anchor rods and a three-dimensional network structure, playing a good reinforcing role and effectively inhibiting the expansion and development of cracks; The crack morphology of the samples in the PFC 3D numerical simulation process is close to the digital speckle failure morphology, and the axial load-displacement curve in the numerical simulation aligns well with the indoor test results. The research results can provide theoretical guidance for the preparation of fiber-reinforced green filling materials using all solid waste.
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