Synthesis of methyl acrylate (MA) through one-step aldol reaction of coal-based methyl acetate (Ma) with formaldehyde (FA) receives significant attention, due to the high atomic economy and rich source. Herein, an efficient CsMg-Zr/SiO2 catalyst with Cs-Mg dual base sites and Zr acid sites, which exhibited synergistic effects on reactant activation, was developed for MA production. The effect of loaded Mg component on the physicochemical properties of as-prepared CsMg-Zr/SiO2 catalyst was systematically analyzed using physical N2 adsorption, XRD, XPS, NH3-TPD, CO2-TPD, and Py-IR. The introduced Mg element would suppress the generation of strong base sites, contributing to the controllable modulation of acid-base properties and balance and the efficient inhibition of undesired hydrolysis of MA and Ma. The formed Si-O-Cs and Si-O-Mg structures identified as strong and weak base sites were identified to facilitate the activation and α-deprotonation of Ma. While the Si-O-Zr structure served as acid site is responsible for the excitation and protonation of FA. As a result, the space–time yield of MA could reach 1.58 mmol/gCat/h, with a relatively high selectivity of 90.4 %, under the optimal reaction condition over 15-CsMg-Zr/SiO2. In addition, the in situ DRIFTS observation confirmed the activation of Ma and FA on the corresponding active sites and the whole transformative process. Kinetic studies revealed the reaction order of Ma and FA with respect to 0.77 and 1.08, as well as the activation barrier of 69.2 kJ/mol. A deactivation behavior was noticed during the 600 h time-on-stream stability evaluation because of the carbonaceous compounds deposition, which could be easily removed by thermal treatment in air atmosphere.
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