Ultra-thin Free-standing Membranes Research Articles

Precise Filtration of Chronic Myeloid Leukemia Cells by an Ultrathin Microporous Membrane with Backflushing to Minimize Fouling.

A cell filtration platform that affords accurate size separation and minimizes fouling was developed. The platform features an ultra-thin porous membrane (UTM) filter, a pumping head filtration with backflush (PHF), and cell size measurement (CSM) software. The UTM chip is an ultrathin free-standing membrane with a large window area of 0.68 mm2, a pore diameter of 5 to 9 μm, and a thickness of less than 0.9 μm. The PHF prevents filter fouling. The CSM software analyzes the size distributions of the supernatants and subnatants of isolated cells and presents the data visually. The D99 particle size of cells of the chronic myeloid leukemia (CML) line K562 decreased from 22.2 to 17.5 μm after passage through a 5-μm filter. K562 cells could be separated by careful selection of the pore size; the recovery rate attained 91.3%. The method was compared to conventional blocking models by evaluating the mean square errors (MSEs) between the measured and calculated filtering volumes. The filtering rate was fitted by a linear regression model with a significance that exceeded 0.99 based on the R2 value. The platform can be used to separate various soft biomaterials and afford excellent stability during filtration.

Radiation Hardness Study of Silicon Carbide Sensors under High-Temperature Proton Beam Irradiations.

Silicon carbide (SiC), thanks to its material properties similar to diamond and its industrial maturity close to silicon, represents an ideal candidate for several harsh-environment sensing applications, where sensors must withstand high particle irradiation and/or high operational temperatures. In this study, to explore the radiation tolerance of SiC sensors to multiple damaging processes, both at room and high temperature, we used the Ion Microprobe Chamber installed at the Ruđer Bošković Institute (Zagreb, Croatia), which made it possible to expose small areas within the same device to different ion beams, thus evaluating and comparing effects within a single device. The sensors tested, developed jointly by STLab and SenSiC, are PIN diodes with ultrathin free-standing membranes, realized by means of a recently developed doping-selective electrochemical etching. In this work, we report on the changes of the charge transport properties, specifically in terms of the charge collection efficiency (CCE), with respect to multiple localized proton irradiations, performed at both room temperature (RT) and 500 °C.

Braiding Lateral Morphotropic Grain Boundaries in Homogenetic Oxides.

Interfaces formed by correlated oxides offer a critical avenue for discovering emergent phenomena and quantum states. However, the fabrication of oxide interfaces with variable crystallographic orientations and strain states integrated along a film plane is extremely challengingby conventional layer-by-layer stacking or self-assembling. Here, the creation of morphotropic grain boundaries (GBs) in laterally interconnected cobaltite homostructures is reported. Single-crystalline substrates and suspended ultrathin freestanding membranes provide independent templates for coherent epitaxy and constraint on the growth orientation, resulting in seamless and atomically sharp GBs. Electronic states and magnetic behavior in hybrid structures are laterally modulated and isolated by GBs, enabling artificially engineered functionalities in the planar matrix. This work offers a simple and scalable method for fabricating unprecedented innovative interfaces through controlled synthesis routes as well as providing a platform for exploring potential applications in neuromorphics, solid-state batteries, and catalysis.

Enhanced Metal-Insulator Transition in Freestanding VO2 Down to 5 nm Thickness.

Ultrathin freestanding membranes with a pronounced metal-insulator transition (MIT) have huge potential for future flexible electronic applications as well as provide a unique aspect for the study of lattice-electron interplay. However, the reduction of the thickness to an ultrathin region (a few nm) is typically detrimental to the MIT in epitaxial films, and even catastrophic for their freestanding form. Here, we report an enhanced MIT in VO2-based freestanding membranes, with a lateral size up to millimeters and the VO2 thickness down to 5 nm. The VO2 membranes were detached by dissolving a Sr3Al2O6 sacrificial layer between the VO2 thin film and the c-Al2O3(0001) substrate, allowing the transfer onto arbitrary surfaces. Furthermore, the MIT in the VO2 membrane was greatly enhanced by inserting an intermediate Al2O3 buffer layer. In comparison with the best available ultrathin VO2 membranes, the enhancement of MIT is over 400% at a 5 nm VO2 thickness and more than 1 order of magnitude for VO2 above 10 nm. Our study widens the spectrum of functionality in ultrathin and large-scale membranes and enables the potential integration of MIT into flexible electronics and photonics.

Fabrication and characterization of an LED based on a GaN-on-silicon platform with an ultra-thin freestanding membrane in the blue range

The predecessor of China Optics was China Optics and Applied Optics Digest, which was founded in 1985. At that time, it was the only retrieval journal in the field of optics in China. At the end of 2008, China Optics and Applied Optics Digest was renamed

A thin transferable blue light-emitting diode by electrochemical lift-off

We demonstrate a transferable blue light-emitting diode (LED) fabricated using a cost-effective approach. By means of solution-based electrochemical etching, an ultrathin free-standing membrane can be obtained from a commercial III-nitride LED wafer. The membrane, containing a full LED structure (including p-/n-type layers and multiple quantum wells) epitaxially grown on a sapphire substrate, is transferable to foreign substrates with a simple lift-off process facilitated by electrochemical etching. After fabrication, optical properties of the thin film are massively improved, accompanied by a 17-fold enhanced photoluminescence normal to the film surface. Prototype transferable blue LEDs are realized on both a copper-coated glass substrate and a polypropylene substrate. The devices exhibit a high performance with bright emission at 447 nm under electrical injection at room temperature.

Free-standing, thin-film, symmetric membranes: Next-generation membranes for engineered osmosis

The support layer of an asymmetric thin-film composite membrane results in structural resistance (internal concentration polarization) that significantly undermines engineered osmosis. Increasing the porosity and reducing the thickness and tortuosity of the membrane support layer reduces structural resistance; however, internal concentration polarization still impacts membrane performance. A novel, ultrathin, free-standing and symmetric membrane has been synthesized using sulfonated polyether ketone and tested for forward osmosis applications. This membrane is composed of a protonic acid group containing an aromatic polyether resin with sulfonated structural units. Polyether ketone provides high mechanical strength essential for ultrathin free-standing membranes, while sulfonation enhances the membrane hydrophilicity. These sulfonated polyether ketone membranes show promising water flux performances with impressive mechanical strength under the hydraulic operating conditions used for a FO process.

Catalytic Membrane Microreactors with an Ultrathin Freestanding Membrane for Nitrobenzene Hydrogenation.

A catalytic membrane microreactor is a potential tool for the application in multiphase catalytic reactions. Currently, the installation of a permeable ultrathin membrane to separate the reactants with different phases and the grafting of a catalyst layer on the membrane in a microreactor remain challenging. In this work, a catalytic ultrathin membrane microreactor with an ultrathin freestanding supporting membrane was developed for nitrobenzene hydrogenation, which was formed by the interfacial polycondensation reaction with parallel laminar flow in a microchannel, followed by catalyst layer immobilization on one side of the ultrathin membrane surface using the layer-by-layer self-assembly technique and in situ reduction. The ultrathin freestanding membrane ensured a stable gas/liquid contact interface and good hydrogen permeability. The developed membrane microreactor could exhibit high catalytic performance under mild conditions, demonstrating its superior mass transport. In addition, the effects of the thickness of the ultrathin freestanding membrane, flow rates, and inlet nitrobenzene concentration were investigated to obtain the optimum operating conditions. The experimental results demonstrate that this newly developed membrane microreactor is a promising candidate for multiphase catalytic reactions.

Ultra-thin alumina and silicon nitride MEMS fabricated membranes for the electron multiplication

In this paper we demonstrate the fabrication of large arrays of ultrathin freestanding membranes (tynodes) for application in a timed photon counter (TiPC), a novel photomultiplier for single electron detection. Low pressure chemical vapour deposited silicon nitride (SixNy) and atomic layer deposited alumina (Al2O3) with thicknesses down to only 5 nm are employed for the membrane fabrication. Detailed characterization of structural, mechanical and chemical properties of the utilized films is carried out for different process conditions and thicknesses. Furthermore, the performance of the tynodes is investigated in terms of secondary electron emission, a fundamental attribute that determines their applicability in TiPC. Studied features and presented fabrication methods may be of interest for other MEMS application of alumina and silicon nitride as well, in particular where strong ultra-thin membranes are required.

A New Member of the Graphene Family: Graphene Acid.

A new member of the family of graphene derivatives, namely, graphene acid with a composition close to C1 (COOH)1 , was prepared by oxidation of graphene oxide. The synthetic procedure is based on repeated oxidation of graphite with potassium permanganate in an acidic environment. The oxidation process was studied in detail after each step. The multiple oxidations led to oxidative removal of other oxygen functional groups formed in the first oxidation step. Detailed chemical analysis showed only a minor amount of other oxygen-containing functional groups such as hydroxyl and the dominant presence of carboxyl groups in a concentration of about 30 wt %. Further oxidation led to complete decomposition of graphene acid. The obtained material exhibits unique sorption capacity towards metal ions and carbon dioxide. The highly hydrophilic nature of graphene acid allowed the assembly of ultrathin free-standing membranes with high transparency.

Layer-by-layer Synthesis and Transfer of Freestanding Conjugated Microporous Polymer Nanomembranes.

CMP as large surface area materials have attracted growing interest recently, due to their high variability in the incorporation of functional groups in combination with their outstanding thermal and chemical stability, and low densities. However, their insoluble nature causes problems in their processing since usually applied techniques such as spin coating are not available. Especially for membrane applications, where the processing of CMP as thin films is desirable, the processing problems have hindered their commercial application. Here we describe the interfacial synthesis of CMP thin films on functionalized substrates via molecular layer-by-layer (l-b-l) synthesis. This process allows the preparation of films with desired thickness and composition and even desired composition gradients. The use of sacrificial supports allows the preparation of freestanding membranes by dissolution of the support after the synthesis. To handle such ultra-thin freestanding membranes the protection with sacrificial coatings showed great promise, to avoid rupture of the nanomembranes. To transfer the nanomembranes to the desired substrate, the coated membranes are upfloated at the air-liquid interface and then transferred via dip coating.

Ultrathin Anodic Aluminum Oxide Membranes for Production of Dense Sub-20 nm Nanoparticle Arrays

We present a systematic study of membrane structure (pore diameter and arrangement) in anodized aluminum oxide (AAO) layers obtained by anodization voltages 8-20 V in sulfuric and 15-40 V in oxalic acid electrolyte solutions. Anodization of bulk aluminum in sulfuric acid at 10 V potential was found to be optimal for production or ultrathin freestanding membranes with pore diameter in sub-20 nm range. The developed process with slow electrochemical reaction results in AAO membranes with thickness below 70 nm. The minimum required time for formation of continuous AAO membrane was determined and influence of electrolyte concentration on pore diameter in membrane after barrier layer removal analyzed. Finally, we demonstrate a method of membrane transfer onto a different surface and using it for masked deposition of dense nanoparticle arrays with diameters below 20 nm.

Calculation of the specific heat in ultra-thin free-standing silicon membranes

The specific heat of ultra-thin free-standing membranes is calculated using the elastic continuum model. We first obtain the dispersion relations of the discrete set of acoustic modes in the system. The specific heat is then calculated by summing over the discrete out-of-plane wavevector component and integrating over the continuous in-plane wavevector of these waves. In the low-temperature regime (T < 4 K), the flexural polarization is seen to have the highest contribution to the total specific heat. This leads to a linear dependence with temperature, resulting in a larger specific heat for the membrane compared to that of the bulk counterpart.

Fabrication of surface plasmon waveguides and integrated components on ultrathin freestanding membranes

The fabrication and physical characterisation of waveguides and integrated components on freestanding membranes are described. The waveguides consist of a thin (20–25nm) narrow (∼5μm) Au∕Cr stripe, on an ultrathin (20–30nm) large-area (∼1mm2) freestanding Si3N4 membrane clamped around its perimeter to an underlying Si substrate. The integrated components are implemented with this waveguide and consist of Mach-Zehnder interferometers and couplers. The waveguide and components are dimensioned such that they propagate long-range surface plasmon-polariton waves in a vacuum (air) or H2O background. The fabrication process flow adopted and some specific process steps are described. Physical characterisation was conducted on structures having undergone intermediate process steps and on finished structures, and characterisation results are given and discussed. The structures were found to be robust enough for careful use, and to routinely sustain ∼3μN of point force without shattering.