Ultrasonic Vibration Research Articles

Investigation on machinability of SiCp/Al composites under the synergistic effect of pulsed laser assisted and ultrasonic elliptical vibration cutting

While SiCp/Al composites are widely used in engineering applications owing to their excellent material properties, the traditional machining of SiCp/Al composites remains challenging, mainly in terms of poor surface quality and severe tool wear. In this study, a multi-energy field assisted cutting method—pulsed laser-assisted ultrasonic elliptical vibration cutting (PLA-UEVC)—for precision and high-efficiency machining of SiCp/Al composites is introduced. In this method, the intermittent impact cutting effect caused by the tool's ultrasonic frequency elliptical vibration, pulsed-laser-induced material-generated thermoelastic excitation effect, and transient temperature field synergistically work together to enhance the machinability of SiCp/Al composites. Temperature-field simulations were first utilized to simulate the temperature under suitable pulsed laser parameters. Comparative experiments with different volume fractions and particle sizes under different machining methods were conducted to evaluate the advantages of the proposed composite energy field-assisted machining method in terms of chip modulation, surface quality improvement, and tool performance improvement. The experimental results show that multi-energy field assisted cutting achieves better chip control and obtains shorter, easier-to-break chips than traditional cutting, pulsed laser-assisted cutting, and ultrasonic vibration-assisted cutting. The cutting forces of the three industrial-grade SiCp/Al6061 composites with different material properties were significantly reduced (by more than 55 %), with a surface roughness of less than 30 nm obtained for all three composites, effectively suppressing surface defects such as particle failure, thermal damage, and residual height caused by tool vibration. In addition, multi-energy field assisted cutting effectively minimized the abrasive and diffusive wear of the tool and reduced the adhesion phenomenon on the back face of the tool. These findings provide an important theoretical basis and practical machining guidance for multi-energy-field synergistic machining to improve the machinability of SiCp/Al composites.

Ultrasonic Influence on Macrostructure and Mechanical Properties of Friction Stir Welded Joints of Al/Mg Sheets with 2 mm Thickness.

Friction stir welding (FSW) and ultrasonic vibration enhanced FSW (UVeFSW) experiments were conducted by using 6061-T6 Al alloy and AZ31B-H24 Mg alloy sheets of thickness 2 mm. The suitable process parameters windows were obtained for the butt joining of Al/Mg sheets. The effect of ultrasonic vibration on the macrostructure and mechanical properties of the dissimilar joints was studied. The results showed that the width of the weld nugget zone (WNZ) was enlarged to some extent and the hardness distribution in WNZ was more uniform in UVeFSW. In addition, the application of ultrasonic vibration effectively promoted the interpenetration degree of dissimilar materials in the WNZ so that the mechanical interlocking on the bonding interface of dissimilar Al/Mg materials was enhanced. The facture positions were changed from the bonding interface in FSW to the boundary between WNZ and the thermo-mechanical affected zone, and the ductile fracture zone was expanded. The highest ultimate tensile strength was 205 MPa at the process parameters set of 1200 rpm-50 mm/min in UVeFSW in this experiment. The average ultimate tensile strength of FSW/UVeFSW joints was 172.3 MPa and 184.4 MPa, respectively, and the average ultimate tensile strength was increased by 7.02% with the introduction of ultrasonic vibration.

Experimental study on ultrasonic vibration‐assisted drilling performance of carbon fiber polyetherketoneketone laminate

AbstractParts made from carbon fiber reinforced polyetherketoneketone (CF/PEKK) primarily use mechanical connections during assembly, where the quality of hole processing directly impacts the connection strength. However, defects like delamination, burrs, and fiber pull‐out frequently occur during drilling. While existing research focuses on optimizing conventional drilling (CD) and helical milling (HM), ultrasonic vibration‐assisted drilling (UVAD) shows superior performance in reducing thrust force and defects. This study experimentally evaluates the hole‐making performance of CF/PEKK using the UVAD method. It examines the effects of ultrasonic vibration on thrust force, drilling temperature, processing damage, chip morphology, and surface microstructure, and discusses the damage suppression mechanism. The results show that the UVAD method significantly reduces thrust force and drilling temperature compared to the CD method, with similar trends in delamination and burr damage. This study demonstrates that using the UVAD method for drilling CF/PEKK laminates effectively reduces thrust force, drilling temperature, and machining damage, thereby significantly improving processing quality. The material removal mechanism of UVAD was analyzed, offering substantial insights and practical guidance for the efficient drilling of CF/PEKK laminates.Highlights The drilling performance of CF/PEKK was studied. The drilling quality of UVAD and CD is compared by experiments. UVAD has a lower thrust force and drilling temperature. UVAD can reduce machining damage and improve machining quality.

Designing a novel 3D structured PVP-assisted Bi-TDC coordination polymers catalyst with tunable bandgap structure to decompose dyes

The exploration of an efficient porous hybrid materials is significant due to their unique properties and good development prospects in catalytic applications. Herein, the PVP-assisted 3D Bi-TDC (2,5-thiophene dicarboxylate acid) is designed by solvothermal reaction to capture solar and mechanical energy for the degradation of rhodamine B (RhB, 5 mg/L) and methylene blue (MB, 5 mg/L). The RhB and MB degradation of the PVP-assisted Bi-TDC reached 99.6 % and 90.2 % under the ultrasonic vibrations and photocatalysis, which displays a higher catalytic activity compared to the bare Bi-TDC. The obviously enhanced catalytic activity can be ascribed to the integrated of ultrasonic vibrations and photocatalysis, the efficient separation of electron-hole pairs and its uniform and regular structure. This present work provided a new strategy to develop a controllable structures and excellent catalytic material for the environmental and energy application.

Assessment of Knowledge and Awareness of Ultrasonic Bone Surgery Among Periodontology and Oral Surgery Postgraduate Students in Maharashtra.

Introduction Ultrasonic bone surgery, or piezosurgery, is a novel technique utilizing ultrasonic vibrations to cut bone while minimizing damage to adjacent soft tissues. This study aims to evaluate the knowledge and awareness of ultrasonic bone surgery among periodontology and oral surgery postgraduate students in Maharashtra, India. Methods A cross-sectional, questionnaire-based study was conducted among 180 postgraduate students (84 in periodontology and 96 in oral surgery). A Google Form questionnaire (Google LLC, Mountain View, CA, United States) with 15 close-ended questions was distributed via email. Data were analyzed using SPSS Statistics version 25 (IBM Corp. Released 2017. IBM SPSS Statistics for Windows, Version 25.0. Armonk, NY: IBM Corp.) employing frequency percentages and Pearson Chi-square tests for intergroup comparisons. Results Of the participants, 80 (95.3%) of periodontology and 91 (94.7%) of oral surgery postgraduates were aware of ultrasonic bone surgery. Significant differences were found in the knowledge of critical bone damage temperature (p=0.009) and postoperative complications (p=0.037), with periodontology postgraduates showing higher awareness. Both groups recognized ultrasonic bone surgery's precision, safety, and reduced trauma advantages. Overall knowledge and awareness were higher among periodontology postgraduates (n=84, 87.5%) than oral surgery postgraduates (n=96, 78.3%). Conclusion Both groups demonstrated a good understanding of ultrasonic bone surgery, with periodontology postgraduates showing notably higher awareness. These findings underscore the importance of integrating ultrasonic bone surgical techniques into dental education to enhance patient care and keep pace with technological advancements. Further studies with larger sample sizes across India are recommended.

Development and Validation of a New Type of Displacement-Based Miniatured Laser Vibrometers.

Developing a miniatured laser vibrometer becomes important for many engineering areas, such as experimental and operational modal analyses, model validation, and structural health monitoring. Due to its compact size and light weight, a miniatured laser vibrometer can be attached to various mobilized platforms, such as an unmanned aerial vehicle and a robotic arm whose payloads can usually not be large, to achieve a flexible vibration measurement capability. However, integrating optics into a miniaturized laser vibrometer presents several challenges. These include signal interference from ghost reflectance signals generated by the sub-components of integrated photonics, polarization effects caused by waveguide structures, wavelength drifting due to the semiconductor laser, and the poorer noise characteristics of an integrated laser chip compared to a non-integrated circuit. This work proposes a novel chip-based high-precision laser vibrometer by incorporating two or more sets of quadrature demodulation networks into its design. An additional set of quadrature demodulation networks with a distinct reference arm delay line length can be used to conduct real-time compensation to mitigate linear interference caused by temperature and environmental variations. A series of vibration measurements with frequencies ranging from 0.1 Hz to 1 MHz were conducted using the proposed laser vibrometer to show its repeatability and accuracy in vibration and ultrasonic vibration measurements, and its robustness to test surface conditions. The proposed laser vibrometer has the advantage of directly measuring the displacement response of a vibrating structure rather than integrating its velocity response to yield the measured displacement with a conventional laser Doppler vibrometer.

Kinetics of Oxygen Catalyst Based on Pyrochlore Oxide Nano-Particles for Low Temperature Water Electrolysis

Alkaline water electrolysis is carried out at 60 to 80 oC using nickel-based electrode materials and highly concentrated KOH solutions, which make highly corrosive environment against the electrodes, the separator, the current collector, and the others of the cell. Reduction in operating temperature would be preferable to suppress corrosion, although it would also make the catalytic activity for OER and HER down, making the cell voltage up. Since oxygen evolution is known as a high overpotential reaction which is more than 400 mV with nickel-based oxides at 60 oC or more, and alternative materials with lower overpotential and higher stability for OER in AWE have been needed. This paper presents a novel oxygen catalyst nano-particles based on bismuth ruthenium oxide, in which ruthenium at the B site in the pyrochlore structure is partly replaced with manganese1).Mn-doped bismuth ruthenium oxide (MBRO) was prepared by precipitation of metal hydroxide precursor, which had been obtained by addition of NaOH solution into the metal salt solution containing Bi(III) and Ru(III) with Mn(II), followed by calcination at 600 oC. XRD, EDX, EXAFS, ICP-AES, and RBS were used for structural and compositional analyses of MBRO. The obtained oxide was added into distilled water and the solution was treated by ultrasonic vibration to make a suspension, which was then dropped on a titanium disk (4 mm diam.) and dried at RT for 24 h, resulting in oxide particles-coated titanium disk, in which no binders or ionomers were used in the process. The disk was mounted in a commercial rotating disk electrode and was used as the working electrode with a platinum counter electrode, an Hg/HgO reference electrode, and 0.1 mol/L KOH solution. Polarization curves were measured by LSV for OER, of which the results were analyzed to obtain the onset potential, Tafel slope, exchange current density. All measurements were performed at RT (25 oC).EDX and EXAFS studies of MBRO showed that Ru(IV) was replaced with Mn(IV) at the B-site of pyrochlore structure, and this doping made a single phase of pyrochlore structure oxide without sub-product up to 30 at% replacement . Linear sweep voltammetry revealed the overpotential of MBRO for OER was less than 200 mV and the Tafel slope analysis of the LSV curve gave 40 mV/dec or less. The onset potential and the Tafel slope were almost the same when Ru:Mn atomic ratio of MBRO was changed from 100:0 to 70:30 at%. Further analysis of the polarization curve indicated the exchange current density slightly decreased with increasing Mn ratio. These results suggest that Ru is the active site for OER but Mn is as well. The Tafel slope of OER catalysts reported in literatures is mostly 60 mV/dec or more, including more than 200 mV/dec of nickel-based oxides2,3). Therefore, MBRO is a hyper catalytic oxide for OER in alkaline media and can significantly reduce the overpotential of the anode in AWE even at ambient temperature.Ref.1) M. Morimitsu, Patent US.2022085387.A1.2) T. Shinagawa, A. T. Garcia-Esparza, K. Takanabe, Scientific Reports, Vol. 5, Article No.13801 (2015).3) S. Yagi, et al., Nature Communications, Vol. 6, Article No. 8249 (2015).

Variational Problem on Vibrations of Unequal-Thickness Rings and Its Application for Calculating Ultrasonic Vibration Concentrators

Variational Problem on Vibrations of Unequal-Thickness Rings and Its Application for Calculating Ultrasonic Vibration Concentrators

Additive manufacturing and mechanical performance of short fiber reinforced PEEK (polyether ether ketone) thermoplastic composites in a vacuum environment

Short fiber reinforced thermoplastic composites (SFRTC) have gained popularity in the material extrusion (MEX) method, which is an additive manufacturing (AM) technology, allowing for the simpler and more cost-effective production of polymer composites. However, parts produced using MEX 3D printing technology often exhibit poor mechanical properties and surface quality compared to products manufactured using injection molding, which is one of the main disadvantages of this method. Various methods are used to overcome these challenges, such as production in a vacuum environment, heat-based processes, ultrasonic vibrations, and others. The objective of this study was to achieve parts with lower porosity and improved mechanical properties when printed in a vacuum environment compared to an atmospheric environment. Additionally, an investigation into the optimization of printing parameters was conducted to determine the parameters that yield the highest mechanical properties. For this purpose, SFRTC parts were printed at different vacuum levels (0.5, 10, 100 mbar), and they were subjected to flexural tests to determine their mechanical properties. The results showed that the flexural stress and elastic modulus of the samples produced in a 0.5 mbar vacuum environment increased by 79.75% and 39.41%, respectively, compared to samples produced in an atmospheric environment. Furthermore, the cross-sectional images of the samples were examined using an optical microscope, revealing the lowest porosity in the samples printed in 0.5 mbar vacuum environment.

Enhanced Particle Dispersion in Aluminum Melts Using Multi-source Ultrasonic Vibration: Simulation and Experiments

Enhanced Particle Dispersion in Aluminum Melts Using Multi-source Ultrasonic Vibration: Simulation and Experiments

High-speed synchrotron X-ray imaging of melt pool dynamics during ultrasonic melt processing of Al6061

Ultrasonic processing of solidifying metals in additive manufacturing can provide grain refinement and advantageous mechanical properties. However, the specific physical mechanisms of microstructural refinement relevant to laser-based additive manufacturing have not been directly observed because of sub-millimeter length scales and rapid solidification rates associated with melt pools. Here, high-speed synchrotron X-ray imaging is used to observe the effect of ultrasonic vibration directly on melt pool dynamics and solidification of Al6061 alloy. The high temporal and spatial resolution enabled direct observation of cavitation effects driven by a 20.2 kHz ultrasonic source. We utilized multiphysics simulations to validate the postulated connection between ultrasonic treatment and solidification. The X-ray results show a decrease in melt pool and keyhole depth fluctuations during melting and promotion of pore migration toward the melt pool surface with applied sonication. Additionally, the simulation results reveal increased localized melt pool flow velocity, cooling rates, and thermal gradients with applied sonication. This work shows how ultrasonic treatment can impact melt pools and its potential for improving part quality.

Research on the surface morphology of titanium alloy ultrasonic elliptical vibration cutting considering flank extrusion and material rebound

Research on the surface morphology of titanium alloy ultrasonic elliptical vibration cutting considering flank extrusion and material rebound

High performance ultrasonic vibration assisted Wire-arc directed energy deposition of Invar alloy

As the utilization of composite materials flourishes in commercial aircraft, the use of Invar alloy with low coefficient of thermal expansion (CTE) for fabricating composite molds has gained prominence. The large-size composite molds can be fabricated by Wire-arc Directed Energy Deposition (Wire-arc DED), due to its high deposition efficiency and ability to form optimized topologies. However, the Wire-arc DED Invar components still exhibit heterogeneous microstructure, low strength and non-tunable CTE. To address these challenges, this study explores the integration of an ultrasonic energy field during the deposition process to systematically investigate its effects on microstructural evolution, mechanical properties and CTE of Invar alloy. The results reveal that the ultrasonic vibration-assisted deposition significantly refines the grain structure, resulting in a decrease of 81.04 % in grain size compared to the reference state. Moreover, the components fabricated by ultrasonic vibration assisted Wire-arc DED exhibit exceptional properties, with a yield strength (YS) of 408 ± 11.37 MPa, ultimate tensile strength (UTS) of 645 ± 7.61 MPa, and elongation (EL) of 31.3 %. Additionally, the correlation between grain size and CTE was established. The effectiveness of introducing an ultrasonic energy field in improving the mechanical properties and modulating the CTE of the components is further validated by rigorous theoretical calculations. This research provides a promising way to fabricate high performance Invar alloy composite molds.

Effect of ultrasonic and mechanical vibration treatments on evolution of Mn-rich phases and mechanical properties of Al−12Si−4Cu−1Ni−1Mg−2Mn piston alloys

Effects of ultrasonic vibration (UV) and mechanical vibration (MV) on the Mn-rich phase modification and mechanical properties of Al−12Si−4Cu−1Ni−1Mg−2Mn piston alloys were investigated. The results show that the UV and UV+MV treatments can significantly refine and fragmentize the microstructures. In addition, UV treatment can significantly passivate the primary Mn-rich Al15Mn3Si2 intermetallics. The formation mechanisms of refinement and passivation of the grains and non-dendrite particles were discussed. Compared with the gravity die-cast alloys, the UV and UV+MV treated alloys exhibit improved tensile and creep resistance at room and elevated temperatures. These results can be attributed to the refinement of the α(Al) grains and the secondary intermetallics, the increased proportion of refined heat-resistant precipitates, and the formation of nano-sized Si particles. The ultimate tensile strength of the UV treated alloys at 350 °C exceeds that of commercial piston alloys. This indicates the high application potential of the developed piston alloys in density diesel engines.

Cutting force prediction model considering tool-chip contact interface friction behavior in ULTVAM of Ti-6Al-4V

Ti-6Al-4V is widely used in the aviation industry because of its high strength, and good heat resistance. However, severe tool wear on the rake face occurs during the milling of Ti-6Al-4V, which is caused by intense friction between the tool rake face and the chips. To investigate tool wear in the milling of Ti-6Al-4V, ultrasonic vibration is introduced, and a cutting force prediction model that considers tool-chip contact interface friction behavior in Ultrasonic Longitudinal-Torsional Vibration-Assisted Milling (ULTVAM) is proposed in this paper. First, the tool tip motion trajectory and dynamic cutting thickness under ULTVAM were analyzed calculated, and compared with those in Common Milling (CM). Subsequently, the effects of ultrasonic vibration on the shear force under the ultrasonic softening effect, the friction force, and the friction reversal force on the tool-chip contact interface were investigated. A dynamic milling force model under ULTVAM was established before and after friction force reversal caused by ultrasonic longitudinal-torsional vibration. Finally, numerous experiments were conducted to validate the proposed model, and the experimental results indicated that the calculated dynamic milling forces agreed well with the measured values, with errors in the X and Y directions of 5.51% and 10.23%, respectively. In addition, the average roughness of the workpiece surface also decreased (1.08, 0.9, 0.6, 0.7 μm under ultrasonic amplitudes of 0, 1, 2, and 3 μm) and the tool wear state improved on the rake face under ULTVAM.

BaTiO3 nanocrystals with tunable exposed {001} polar facets: A high-performance piezocatalyst and piezoelectric regenerative medicine

Piezocatalysis triggered by ultrasonic vibration has emerged as an effective strategy to address the widespread environmental challenges and human health concerns. Nevertheless, the pursuit of high-performance piezoelectrics that can simultaneously realize catalysis and biotherapy still poses a significant challenge. Herein, we report a notable enhancement in piezocatalytic performance of BaTiO3 nanoplates featuring highly exposed {001} facets. By controlling the exposure of polar facets, BaTiO3 with highly {001} facets (I{001}/I{110} = 4.17) exhibits an impressive 1500 % improvement in degradation efficiency compared to BaTiO3 with less-exposed {001} facets (I{001}/I{110} = 0.76). Through in vitro ultrasonic stimulation, BaTiO3 also demonstrates a remarkable ability to regenerate neurons, facilitating the rapid differentiation of neural progenitor cells into mature neurons. The mechanism of how polar facets enhance the piezocatalytic activity is systematically investigated by finite element method (FEM) simulation and density functional theory (DFT) calculations, revealing that the enhancement stems from the abundant active sites and strong charge transfer ability. This study thus offers a comprehensive understanding of the relationship between polar facets and piezocatalytic performance, also providing inspiration for the development of high-performance piezoelectric medicine for nerve repair.

Mechanical property and damage mechanism of ultrasonic vibration assisted tensile Cf/SiC composites

Ceramic matrix composites (CMCs) have a wide range of applications in key areas, such as aerospace and defense, and to study the mechanical properties and damage mechanisms of fiber-reinforced CMCs under different tensile conditions. Firstly, an ultrasonic vibration tensile device was designed, based on stress superposition and softening effect, the ontological relationship of materials under ultrasonic vibration-assisted stretching was established to study the damage mechanism of materials under different vibration conditions. The results show that tensile damage has multiple damage mechanisms occurring, i.e., matrix multiple cracking, interfacial debonding, and fiber fracture, and is also the main cause of nonlinear characteristics. Under high-frequency alternating load, the tensile strength decreased by up to 32 MPa, and the strain at break increased by up to 0.24 %; the tensile damage mechanism changed, the interfacial strength of the fiber and matrix decreased, the fiber toughness increased significantly, and the fracture morphology became flatter.

Simulation of the impact of an ultrasonic drill as a composition of a robotic platform for investigation of soil on celestial bodies

The article discusses the theoretical issues of developing an ultrasonic drill for drilling soil on celestial bodies as part of a robotic platform and formulates the tasks of its control. The specifics of using the drill require a wide temperature range during operation, low energy consumption, an efficient operating cycle and the requirement to ensure the preservation of the structure and composition of the soil when exposed to the tool. One of the promising areas of development is devices with vibration decoupling from the ground by ultrasound due to the transformation of ultrasonic vibrations into repeated impacts of sound frequency using a specially introduced “free” body between the ultrasonic and impact parts of the drill (bit). This allows continuous drilling regardless of the condition of the impact bit, including jamming. The purpose of the work is to select the most effective drill design and compile a mathematical model that provides simulation modeling. Materials and methods. Technical solutions of both domestic and foreign authors were considered, and a prototype was selected. Theoretical works were analyzed and it was found that the materials presented in them do not contain detailed mathematical models necessary for simulation modeling at the stage of design and optimization of the structure. In the theoretical part of the article, mathematical models are proposed, obtained on the basis of equivalent parameters found from a distributed description of the drill design elements. Methods of mathematical physics, classical mechanics and similarity theory were used. The results are that two alternative mathematical models are developed. One of the models has a continuous description with a significantly nonlinear rigidity of the “wall” upon impact, while the impact motion is considered as a type of self-oscillation. The second model is based on the theory of impact. Conclusion. A parametric study was carried out and the dependences of the oscillation frequency of a free body on the size of the impact gap, body mass and amplitude of oscillations of the concentrator, etc. were obtained. The considered models can be used for simulation modeling when developing a drill design. The tasks of controlling a robotic drilling platform are formulated from the position of ensuring the operability of the drill when drilling various soils.

Анализ течений при лазерно-акустической обработке нержавеющей стали AISI 316L

The influence of ultrasonic vibrations on the flow of molten metal during laser processing is investigated. This problem is of interest within the context of modernization of existing technological processes, such as laser welding and cladding, for the production of structures with improved physical and mechanical properties. The introduction of additional ultrasonic energy into the liquid metal bath intensifies the metal flow via forced stirring, which provides its homogenization and leads to an increase in the mechanical properties of the processed material due to the growth of the number of crystallization centers during its solidification. In order to get a better understanding of this combined process and to control it, a method for synthesizing hydrodynamic and strength solvers used in the ANSYS software package is proposed. Setting up the coupling between two corresponding ANSYS Transient Structural and ANSYS CFX modules is executed through the additional ANSYS System Coupling module. Under this numerical implementation of the problem, it is possible to calculate the displacements at the solid metal boundary and their transfer to the liquid metal boundary and vice versa at each moment of time. The impact of laser radiation on the liquid metal is considered taking into account Marangoni convection, and convection and radiation heat transfer. The results of numerical experiments make it possible to conduct a qualitative and quantitative comparison between the liquid AISI 316L stainless steel flows formed without and with ultrasonic vibration. It is shown that the intensification and deceleration of the flows is observed at the average values of the ultrasonic amplitude. This fact correlates with the moments of time at which the deformed surface of the metal in the bath moves down and up. A comparative analysis of the maximum axial velocities inside the liquid metal bath was conducted. The absence of ultrasonic action on the liquid metal motion was observed at the maximum values of the vibration amplitude, which correspond to the maximum displacement and deformation of the surface at the interface between liquid and solid.

Investigation of Flotation Bubbles Movement Behavior under the Influence of an Immersed Ultrasonic Vibration Plate

Ultrasonic flotation is widely used as an efficient mineral separation method. Its efficiency is related to the adhesion behavior between fine particles and flotation bubbles, which can be influenced by the bubbles’ movement behavior. This paper used two immersed ultrasonic vibration plates to generate ultrasonic action and investigated the effect of ultrasonic action on the rising process of flotation bubbles. The distribution, aggregation and fusion, velocity, and other characteristics of bubbles generated by different needle apertures were studied by experimental and simulation methods. The results showed that a 0.4 mm needle produced bubbles that were more evenly spaced and more uniform in size and shape. The ultrasonic action can make the bubbles aggregate together and reduce the bubble rise velocity, as well as prolong their time in the flotation process at the same time. It is beneficial to the sufficient collision and adhesion behavior between flotation bubbles and particles, eventually improving the efficiency of mineral flotation.