Ultrafine Microstructure Research Articles

Effect of Temperature and Strain on Bonding of Similar AA3105 Aluminum Alloys by the Roll Bonding Process

Accumulative roll bonding (ARB) is a severe plastic deformation process that enables the production of materials with ultrafine microstructures and enhances the characteristics of the base material, particularly in metal matrix composites. The primary objective of this study is to experimentally investigate the bonding strength in AA3105 strips that underwent the roll bonding process, with a specific focus on examining the influence of temperature and reduction rate on bonding. Three temperature levels (200 °C, 300 °C, and 400 °C) and three thickness reduction levels (35%, 50%, and 65%) were considered. The T-peel test was carried out to assess the bonding quality. It was employed to determine the peak force required to separate the two bonded strips. Additionally, ANOVA analysis was performed to develop a regression equation for analyzing peak force. Optical microscopy was used to evaluate the interface bonding quality in the longitudinal section. The results indicate that the bonding strength increases with both temperature and percentage reduction.

Laser-directed energy deposition of low-carbon, low-temperature ultra-fine bainitic multi-physical modeling, microstructure and performance studies

An innovative iron-based alloy powder characterized by reduced carbon content and elevated Mn content was developed, leading to the fabrication of iron-based ultrafine bainitic steel with exceptional mechanical properties utilizing laser-directed energy deposition (L-DED). The layers' morphology, microstructure, phase composition, and elemental distribution were analyzed, indicating that the melting depth of the layer was deep and ultra-fine dendrite formed in the top region. A multi-physical powder and melt pool simulation was conducted to analyze the melt flow and pool solidification characteristics, showing that the strong downward flow inside the molten pool caused by the powder impingement increased the melting depth. The cooling rate G × R, where G was the temperature gradient and R was the solidification rate, was higher at the top pool boundary, facilitating the ultra-fine dendrite formation at this location. Following subsequent low-temperature isothermal heat treatment, a refined bainitic microstructure emerged within the deposited layer. The bainitic plates in the 573 K isothermally transformed bainite were interspersed with film-retained austenite (RA). Conversely, the bainitic plates formed at a lower temperature (523 K) exhibited a coalesced morphology stemming from the diminished stability of super-cooled austenite. The bainite plates underwent growth and coalescence, ultimately giving rise to the bainitic microstructure. The 523 K transformed coatings demonstrated superior hardness (509.2 HV), strength (1435 MPa), and elongation (11.5 %) compared to the 573 K transformed coatings (456.5 HV, 1241 MPa, 10.1 %). This research holds significant implications for advancing low-carbon bainitic materials with remarkable comprehensive mechanical properties in additive manufacturing applications.

Interdiffusion mechanism of hybrid interfacial layers for enhanced electrical resistivity and ultralow loss in Fe-based nanocrystalline soft magnetic composites

Soft magnetic composites (SMCs) composed of ferromagnetic particles and insulating binder are highly desired in energy-saving and high-efficiency devices for their high electrical resistivity and softer saturation characteristics. However, traditional insulation coatings are facing thermal instability, inhomogeneous distribution, and magnetic dilution, presenting a major challenge for the trade-off relationship between power loss and permeability. Here, the phosphate-coated FeSiBCuNb/SiO2 SMC is successfully fabricated by a unique interdiffusion effect in hybrid interfacial layers, which shows a combination of ultralow power loss of 135.8 kW/m3 (50 kHz/100 mT), high effective permeability of 80.6, and good temperature stability. The interdiffusion behavior between Si/O and Fe/P/O elements promotes the formation of ultrathin, uniform, and multilayer interface structure, which alleviates the magnetic dilution. Penetrating oxidation at the edge interface and elements interdiffusion effect contribute to a higher electrical resistivity induced by hot isostatic pressing with rapid quenching, leading to a low eddy current loss. Synergistic effect of isostatic pressures and rapid quenching facilitates the formation of high-density Cu clusters corresponding to ultrafine microstructure, which is beneficial for low coercivity and low hysteresis loss. This study involves the interdiffusion mechanism of hybrid interfacial layers and nanocrystalline behavior, providing a new strategy for the next-generation of high-performance SMCs.

On the role of chemically heterogeneous austenite in cryogenic toughness of maraging steels manufactured via laser powder bed fusion

Steels manufactured via Laser powder bed fusion (LPBF) usually exhibit a good synergy of strength and ductility due to their ultrafine microstructure. Yet, their toughness, in particular cryogenic toughness is intrinsically inferior as the formation of micro-voids and oxide inclusions can hardly be fully prevented during LPBF. In this study, a toughening strategy based on chemically heterogenous metastable austenite was proposed to improve the impact toughness of LPBF manufactured high strength steels. As demonstrated in a maraging stainless steel, cryogenic (-196 °C) impact toughness can be enhanced by three times without a sacrifice of strength via tailoring chemically heterogenous austenite in the strong martensitic matrix. Both experiments and molecular dynamic simulations demonstrate that upon impact deformation chemically heterogenous austenite could transform into martensite in a stepwise manner, which could not only absorb massive energy via deformation induced martensite transformation but also make a contribution to local stress mitigation, crack passivation and deflection. The chemically heterogenous austenite strategy has the potential to be utilized for improving the toughness of other high-strength steels.

Coercivity limits in Nd-Fe-B hot-deformed magnets with ultrafine microstructure

In this work, we developed a series of anisotropic hot-deformed Nd-Fe-B magnets with ultrafine grain sizes varying from 125 nm to 234 nm in the lateral direction. Although grain refinement is known to increase the coercivity of magnets, all samples exhibited identical record high coercivity of 2 T. Microstructural analysis showed similar intergranular phase (IGP) composition and crystallographic texture, but an increased number of coarse and isotropic equiaxed grains in the flake boundary regions of the magnets with larger grain size. Although this could explain significant differences in the initial magnetization curves and magnetic domain patterns, the experimental data alone were not enough to identify the main factors limiting the coercivity. To elucidate these, a micromagnetic simulation was performed using a realistic 1:1 scale model. We showed that grain refinement below 200 nm has a limited potential for coercivity enhancement of hot-deformed Nd-Fe-B magnets unless the exchange interaction is weakened by reducing the magnetization of the IGP. Negative contributions to the coercivity from texture deterioration, coarse grains, and magnetostatic interaction were quantified for different values of IGP magnetization. A clear direction on how to further improve the coercivity of hot-deformed magnets was provided.

Microstructure, mechanical properties and interaction mechanism of seawater sea-sand engineered cementitious composite (SS-ECC) with Glass Fiber Reinforced Polymer (GFRP) bar

With increasing demand for sustainable and long-lasting materials, seawater sea-sand engineered cementitious composite (SS-ECC) has emerged as a promising alternative to conventional concrete in near-ocean construction projects. Glass fiber reinforced polymer (GFRP) bar with excellent corrosion resistance is an ideal choice for these applications. This study evaluated the bond performance of GFRP bars embedded in normal-strength ECC with polyvinyl alcohol (PVA) fibers and high-strength ECC with polyethylene (PE) fibers through pull-out tests. Additionally, tests were conducted on GFRP bars in pristine ECC made with freshwater and river sand for comparison. Further investigation explored the structural properties and uncovered load transfer mechanisms. Results indicated that saline content facilitated early cement hydration of normal-strength ECC, resulting in finer pore structure (10.5% lower porosity and 12.5% lower sorptivity), slightly enhanced compressive performance (1.2% higher compressive strength and 8.3% higher elastic modulus), denser microstructure at GFRP-ECC interface (13.7% lower porous transition zone thickness, 19.2% narrower transition zone and 19.7% higher Ca/Si ratio), and superior bond performance (28.3% higher bond strength and 22.6% higher fracture energy). Conversely, saline content imposed a limited impact on the mechanical properties of high-strength ECC, primarily attributed to the ultra-fine microstructure and early strength characteristics exhibited by the silica fume (SF)-based cementitious binder.

Predicting rapid growth behavior in solidified eutectic ceramic composites using infrared thermal imaging and thermal field simulation during laser directed energy deposition

Cylindrical Al2O3/GdAlO3 binary in situ oxide eutectic ceramic composite, with a glossy surface and high relative density, has been fabricated using the laser directed energy deposition method (LDED) with optimized process parameters. In a novel and innovative approach, infrared thermal imaging and the finite element method (FEM) have been combined for the first time to capture the temperature field distribution across different regions of the molten pool during the LDED processing of the binary oxide eutectic ceramic composite, thereby synergistically obtaining the solidification characteristics. With an increase in the scanning rate, the temperature gradient within the molten pool decreases from 3.38 × 105 K/m to 1.62 × 105 K/m, while it shows minimal variation with fluctuations of the laser power. Under the conditions of high temperature gradients and rapid non-equilibrium solidification characteristic of LDED, the Al2O3/GdAlO3 (GAP) binary eutectic ceramic composites, which exhibit typical high melting entropy and faceted/non-faceted growth modes, exhibit complex and variable microstructure morphology. A combination of regular/irregular models, including JH (Jackson-Hunt), MK (Magnin-Kurz), GK (Guzik-Kopyciński) and TMK (Trivedi-Magnin-Kurz), is employed to investigate and predict the growth and transformation of microstructures. The JH and TMK models fairly predict the rod-like regular eutectic microstructure inside the colony and lamellar regular eutectic within adjacent layers, respectively. The “Chinese-script” irregular microstructure at the interface between the colony and the layers is consistent with the MK and GK models. The as-deposited eutectic ceramic composite presents ultra-fine microstructures, clear and strongly bonded phase interfaces with low strain energy, contributing to its microstructure stability after high temperature heat treatment at 1773 K for 200 h, and achieving a minimum microstructure coarsening rate of 0.0005 μm/h.

Enhanced 3D printing and crack control in melt-grown eutectic ceramic composites with high-entropy alloy doping

As a 3D printing method, laser powder bed fusion (LPBF) technology has been extensively proven to offer significant advantages in fabricating complex structured specimens, achieving ultra-fine microstructures, and enhancing performances. In the domain of manufacturing melt-grown oxide ceramics, it encounters substantial challenges in suppressing crack defects during the rapid solidification process. The strategic integration of high entropy alloys (HEA), leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles. The ingenious doping of HEA particles preserves the eutectic microstructures of the Al2O3/GdAlO3(GAP)/ZrO2 ceramic composite. The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF, effectively reducing crack initiation and growth. Due to increased curvature forces and intense Marangoni convection at the top of the molt pool, particle collision intensifies, leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool. However, this phenomenon can be effectively alleviated in the remelting process of subsequent layer deposition. Furthermore, a portion of the HEA particles partially dissolves and sinks into the molten pool, acting as heterogeneous nucleation particles, inducing the formation of equiaxed eutectic and leading primary phase nucleation. Some HEA particles diffuse into the lamellar ternary eutectic structures, further promoting the refinement of eutectic microstructures due to increased undercooling. The innovative doping of HEA particles has effectively facilitated the fabrication of turbine-structured, conical, and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm, demonstrating significant developmental potential in the field of ceramic composite manufacturing.

Achieving ultrafine lamellar structure and exceptional electrochemical properties of Fe35Mn27Ni28Co5Cr5 high-entropy alloy through severe cold rolling process

This research provides an insight into the effect of ultrafine lamellar microstructures on the electrochemical behavior of Fe35Mn27Ni28Co5Cr5 high-entropy alloys (HEAs) in a 0.5 M H2SO4 solution. Following the severe cold rolling (SCR) process at a reduction rate of 90 %, the Fe35Mn27Ni28Co5Cr5 alloy exhibited a predominantly lamellar microstructure aligned along the rolling direction, leading to variations in grain size and subsequent differences in electrochemical behaviors. The potentiodynamic polarization (PDP) plots and electrochemical impedance spectroscopy (EIS) measurements confirmed that the influence of heavy cold rolling on corrosion resistance was mainly attributed to grain refinement and residual stress. The corrosion resistance of HEAs was ameliorated as a result of increased rolling deformation. The 90 % cold-rolled specimen showed excellent comprehensive corrosion resistance, for which the Ecorr and icorr values were found to be −0.278 V and 329 µA/cm2. Consequently, the development of ultrafine lamellar structures provides better conditions for forming passive films with higher protection behavior compared with their other counterparts. It could be due to the improved surface conditions for the development of oxide films resulting from higher homogeneity. The present work will provide new opportunities for tailoring the electrochemical characteristics of HEAs with strong commercial viability.

Enhanced Strength–Ductility Synergy in Submerged Friction Stir Processing ER2319 Alloy Manufactured by Wire-Arc Additive Manufacturing via Creating Ultrafine Microstructure

Enhanced Strength–Ductility Synergy in Submerged Friction Stir Processing ER2319 Alloy Manufactured by Wire-Arc Additive Manufacturing via Creating Ultrafine Microstructure

An additively manufactured near-eutectic Al-Ce-Ni-Mn-Zr alloy with high creep resistance

A new additively manufactured (AM) Al-7.5Ce-4.5Ni-0.4Mn-0.7Zr (wt.%) near-eutectic alloy is reported, which shows unprecedented creep resistance up to 400 °C (a homologous temperature of 0.72). The eutectic solidification microstructure comprises ∼ 27 vol% of coarsening-resistant second phase network with an ultrafine (<100 nm) inter-phase spacing. Both Mn and Zr contribute to creep resistance of the alloy. Small amount of Mn addition promotes selection of coarsening resistant phases without compromising the alloy processability. Zr not only improves hot-tearing resistance, but further enhances the second phase coarsening resistance resulting in improved creep resistance. Neutron diffraction performed during creep deformation reveals that the underlying mechanism for creep resistance in this alloy is impedance to dislocation motion stemming from the ultrafine eutectic solidification microstructure, whereas load transfer strengthening becomes less effective as the creep temperature increases. The second phase forms a continuous network in the as-fabricated condition, which is maintained during long-term creep at 300 °C. However, this network is fragmented into fine dispersoids at higher temperatures. It is proposed that the rate-limiting deformation mechanism at 300–400 °C is (i) dislocation climb for the alloy with fragmented second phase dispersoids and (ii) Orowan looping for the alloy with a continuous second phase network. The present design of an AM-processable multicomponent eutectic alloy with high creep resistance can be applied to other metallic systems exhibiting eutectic reactions, with expected extreme creep resistance.

Efficient access to ultrafine crystalline metastable-β titanium alloy via dual-phase recrystallization competition

In order to reduce the deformation resistance, the rolling process of metastable β titanium alloys is generally carried out in the β single-phase state, which causes the problem of non-uniform grain size during the subsequent annealing process, thus affecting the alloy properties. Here we first solution-treated the as-cast Ti–15Mo–3Al-2.7Nb-0.2Si alloy at 740 °C to obtain α + β phase, then cold rolled it with a reduction of 60 %, and finally annealed it at 710–810 °C for 2–240min. Characterization of the annealed metastable β alloy revealed that α phase was involved in the rolling deformation at the same time and recrystallized on the β matrix during the subsequent annealing process, known as equiaxial dispersion, which impeded the recrystallization of the β grains, and ultimately an ultrafine crystalline microstructure of α + β phases with an average grain size of less than 2 μm was obtained.

Excellent strength-ductility combination of interstitial non-equiatomic middle-entropy alloy subjected to cold rotary swaging and post-deformation annealing

The effect of cold rotary swaging and subsequent annealing on the microstructure, texture and mechanical properties of a Fe49.5Mn30Co10Cr10C0.5 middle-entropy alloy was studied. Finite element modeling predicted inhomogeneous stress distribution and temperature gradient during deformation. Microstructure analysis indicated the development of deformation-induced γ→ε martensitic transformation during earlier steps of cold rotary swaging (20–40 % reduction). However, a single-phase face-centered cubic structure was attained after 60–90 % reduction due to reverse ε→γ transformation. Meanwhile, a twin-matrix microstructure was observed in the bar center, whereas an ultrafine microstructure was formed at the bar edge. Post-deformation annealing at 600 °C caused the onset of static recrystallization and thereby the formation of ultrafine dislocation-free grains. Apparently, after 60–90 % reduction, a ⟨100⟩- and ⟨111⟩-fiber texture gradient along the bar cross-section was developed. Besides, at the bar edge, a pronounced B/B‾ shear texture was obtained that transformed into a Cube texture after annealing at 700 °C. Compared to the as-swaged material (yield strength (YS) = 1250 MPa; ultimate tensile strength (UTS) = 1520 MPa; elongation to failure (EF) = 6.5 %), annealing at 500 °C resulted in additional strengthening (YS = 1655 MPa; UTS = 1660 MPa), but EF did not change noticeably. Yet, annealing at 600°С was accompanied by an essential increase in both EF (to 11 %) and YS (to 1500 MPa). The applied approach can be used for obtaining a material with an attractive strength-ductility combination due to overcoming the strength-ductility trade-off.

Microstructure evolution and strengthening mechanisms of a high-performance TiN-reinforced Al–Mn–Mg–Sc–Zr alloy processed by laser powder bed fusion

In this work, a high-strength crack-free TiN/Al–Mn–Mg–Sc–Zr composite was fabricated by laser powder bed fusion (L-PBF). A large amount of uniformly distributed L12-Al3(Ti, Sc, Zr) nanoparticles were formed during the L-PBF process due to the partial melting and decomposition of TiN nanoparticles under a high temperature. These L12–Al3(Ti, Sc, Zr) nanoparticles exhibited a highly coherent lattice relationship with the Al matrix. All the prepared TiN/Al–Mn–Mg–Sc–Zr composite samples exhibit ultrafine grain microstructure. In addition, the as-built composite containing 1.5 wt% TiN shows an excellent tensile property with a yield strength of over 580 MPa and an elongation of over 8 %, which were much higher than those of wrought 7xxx alloys. The effects of various strengthening mechanisms were quantitatively estimated and the high strength of the alloy was mainly attributed to the refined microstructure, solid solution strengthening, and precipitation strengthening contributed by L12–Al3(Ti, Sc, Zr) nanoparticles.

Enhancement of γ/γ’ Microstructured Cobalt Superalloys Produced from Atomized Powder by Creating a Harmonic Structure

A material’s properties must be continuously improved to meet the demands of extreme conditions in high-temperature applications. It is demonstrated that γ-γ’ Co-based superalloys could surpass the yield stress of Ni-based superalloys at high temperature due to the γ-γ’ structure. The powders were subjected to a harmonic modification in order to refine the grain structure on the surface and to activate the sintering process. This study examines how harmonic structure affects microstructure and mechanical properties at high temperatures. Spark Plasma Sintering (SPS) was used for consolidation to maintain the ultrafine grain size microstructure of the powder. Compression tests were conducted from room temperature (RT) to 750 °C to assess the mechanical properties of the material. Yield stress values obtained from harmonic structures are four times higher than those obtained from cast alloys.

Upgrading the strength-ductility trade-off and wear resistance of Al0.25CoCrFeNiCu and Al0.45CoCrFeNiSi0.45 high-entropy alloys through severe cold rolling process

In the present work, Al0.25CoCrFeNiCu and Al0.45CoCrFeNiSi0.45 high entropy alloys (HEAs) were fabricated by induction melting and then subjected to severe cold rolling (SCR) to induce an ultrafine lamellar microstructure. By using electron back scattered diffraction (EBSD) analysis, the microstructural features of the SCR processed HEAs were determined to be deformation bands, severely pancaked grains, and a refined lamellar microstructure. The intense cold rolling method did not result in phase changes, according to X-ray diffraction (XRD) analysis. The HEAs exhibited a decrease in elongation to fracture due to the development of new grain boundaries and dislocations strengthening effect, although an improvement in strength and microhardness was seen with increasing rolling deformation (reduction in thickness). With a tensile strength of 740 MPa and an elongation of 14%, Al0.25CoCrFeNiCu showed the best strength-ductility combination, while Al0.45CoCrFeNiSi0.45 showed a tensile strength of 890 MPa and ductility of 10%. Furthermore, it was discovered that the SCR process causes the alloys' fracture mechanisms to change from ductile to partially brittle. This was particularly noticeable in the Al0.45CoCrFeNiSi0.45 HEA. Lastly, the wear rate of 75% SCR Al0.45CoCrFeNiSi0.45 (1.2 ± 0.3 × 10–5 mm3 N–1 m–1) was less than that of 75% SCR Al0.25CoCrFeNiCu (1.8 ± 0.3 × 10–5 mm3 N–1 m–1). The predominant wear mechanism of both HEAs was abrasive wear with a certain amount of delamination.

Microstructure and mechanical properties of AlTiCrFe and AlTiCrCu alloys processed by Laser Powder Bed Fusion

Additive manufacturing (AM) of aluminium alloys urges new alloy compositions to meet the requirements for high-strength and processability of the engineering products. This research focuses on the development of two Al alloys, AlTiCrFe and AlTiCrCu, with the goal to exploit the potential of transition element additions for grain refinement and increasing strength. Robust processability and build rates are reached for the two alloys, with no cracks and high density up to 99.8%. AlTiCrFe shows a bimodal microstructure, with the presence of ultrafine and fine grained zones, that can be attributed to a dual precipitation stage. Al3Ti precipitates are present in the ultrafine grained zone, confirming the effectivity of Ti as grain refiner. In addition, Al6Fe precipitates are present in the fine grained region, as a consequence of the later precipitation stage. AlTiCrCu, on the contrary, shows an homogeneous ultrafine grain microstructure, with Cu segregating at the grain boundaries. SAED analyses confirm the phase identification with the presence of high volume density cubic precipitates of Al3Ti_L12. AlTiCrFe and AlTiCrCu exhibit a yield strength value of 363 ± 1 MPa and 340 ± 1 MPa, respectively. These findings indicate that the two alloys open up new possibilities for a novel class of aluminium alloys for AM, leveraging the incorporation of transition elements, which aids in achieving strength during the as-built state, eliminating the requirement for supplementary heat treatment.

Laser powder bed fusion of an ultrafine microstructural in-situ TiB2/Al composite with excellent mechanical properties and thermal stability at elevated temperatures

Additive manufacturing of lightweight and heat-resistant aluminum-based materials has received ever increasing interest for obtaining high specific strength and complex-shaped components serving at elevated temperatures in aerospace industry. In this study, an in-situ TiB2 particle reinforced Al–Cu–Mg–Fe–Ni (Al2618) alloy was additive manufactured by laser powder bed fusion (L-PBF) with excellent printability. The as-printed TiB2/Al2618 composite presented a fully equiaxed and remarkably refined grain structure with an average size of ∼1 μm. The intermetallic phases in the Al matrix exhibited an ultrafine cellular structure owing to the rapid solidification by L-PBF. The ultrafine microstructure showed excellent thermal stability at elevated temperatures due to the synergic effects of TiB2 particles and Fe, Ni-rich coarsening-resistant intermetallic phases. The L-PBF TiB2/Al2618 composite has shown superior mechanical performance at elevated temperatures both in tensile strength and in strength retention after thermal exposure among typical L-PBF and wrought Al alloys. This work inspires the design of heat-resistant metal matrix composites (MMCs) with advanced high-temperature mechanical performance enabled by additive manufacturing for potential industrial applications.

Towards High Strength-Ductility Balance Using Double Annealing Cycles

Impact of first annealing on the formation and evolution of the microstructure during second annealing and on the final mechanical properties was investigated. Simple Fe-C-Mn-Si steel was used in this study. Dilatometry tests coupled with metallographic examinations were carried out to monitor the evolution of phase transformations and associated microstructure. Difference in the austenite evolution between simple and double annealing was highlighted. Based on the obtained results, conditions were selected for the annealing trials on bigger sample. Mechanical properties of heat-treated steels were assessed through the standard tensile tests. Double annealing treatment resulted in a better strength-ductility balance and in a good stability against soaking and quenching temperature variation. Complex ultra-fine multiphase microstructure containing at least 5 different microstructural constituents was revealed and observed using Scanning Electron Microscopy. As well, retained austenite fraction was estimated through magnetization saturation method.

Ytterbia – praseodymia co-stabilized TZP with high toughness and transformation limited strength

Tetragonal zirconia polycrystals (TZP) with high strength and toughness offer the potential to compensate for manufacturing or application related defects. In this study aiming at ultimate toughness a co-stabilized TZP was manufactured by coating of monoclinic zirconia by a wet chemical process with 1.5 mol% ytterbia and 1.5 mol% praseodymia. The powder was hot-pressed at 1300–1400 °C in 25 °C increments for 1 h by 60 MPa axial pressure. The materials exhibit an ultrafine microstructure with grain sizes ranging from 130 to 200 nm. Mechanical properties were measured in a 3-point bending setup, the material shows a combination of moderate strength (600–950 MPa) and high toughness (11–12 MPa√m). Non-linear stress strain curves and occurrence of transformation bands prior to fracture indicate transformation induced failure behaviour. The transformation stress determined from the location of transformation bands in fractured samples increases with rising sintering temperature and is about 100–250 MPa lower than the bending strength.