Types Of Coatings Research Articles

On the choice of monitoring procedure of optical coating deposition

Theoretical results are formulated to assess the strength of the effect of self-compensation of errors in the thicknesses of layers of multilayer optical coatings. They are applicable to any method of optical monitoring of the deposition process. It is shown that considering a possible presence of a strong error self-compensation effect is of great importance for choosing a monitoring method. A comparative analysis of the results obtained to date to assess the strength of the error self-compensation effect for various types of coatings has been carried out. Moreover, a number of results were obtained for the first time directly in this work. The results obtained can be used to select the optimal method for monitoring the deposition process depending on the type of coating.

Carbon based coatings for applications in friction couples with bearing steel and aluminium alloy

Purpose: Low friction nc-WC/a-C:H coatings deposited by means of magnetron sputtering provide very good tribological properties in friction couple against hard steels and good adhesion to steel substrates. Nevertheless, it was necessary to elaborate a new type of coatings because the nc-WC/a-C:H one had no use in friction couple against aluminium alloys. Design/methodology/approach: In the paper the WC/a-C:H and (Si, Cr)C/a-C:H coatings were investigated. The coatings were investigated by means of SEM, EDS, in order to obtain thickness, surface morphology and chemical composition of coatings. Tribological properties of deposited coatings were elaborated by means of 'pin-on-disc' method in friction couple against 100Cr6 bearing steel and AlSi alloy. Findings: It was stated that (Si, Cr)C/a-C:H coatings have very good tribological properties in friction couple against bearing steel and AlSi alloy (friction coefficient <0,1). In case of WC/a-C:H coatings, good tribological properties were achieved in friction couple with bearing steel. Both coatings have very low wear rate in investigated friction couples. Research limitations/implications: The (Si,Cr)C/a-C:H coating have a worse quality of adhesion to quenched and tempered Vanadis 23 HS steel substrate in comparison with the nc-WC/a-C:H coating. Resolving this disadvantage can increase potential of application of (Si, Cr)C/a-C:H coatings. Practical implications: Newly developed (Si, Cr)C/a-C:H coating has a greater application potential for modification of surfaces of elements working in friction couples against hardened steels and light alloys like AlSi. Originality/value: There are numerous publications where low friction carbon based coatings were described mostly as a coatings deposited on elements working in friction couples against hard steels. Undertaken tests showed that the newly developed (Si,Cr)C/a- C:H coating can have a broad spectrum of applications in friction couples against different counterbodies, including light Al alloys.

Fracture Resistant and Wear Corrosion Performance of CrN/ZrN Bilayers Deposited onto AISI 420 Stainless Steel

CrN/ZrN (1, 8, 15, and 30) bilayers were deposited onto AISI 420 steel substrates at 250 °C and 6.6x10-3 mbar with gas ratio Ar/N2 50:3.0 as gas mixture and bias -60V were applied. AFM analysis presented different morphologies, showing that the coatings with 15 bilayers had an average grain size of 49 nm; while the 30-bilayer coating exhibited grain sizes of 99 nm. Coating thicknesses were 3 μm, approximately. The Vickers Test revealed that coatings with 8, 15, and 30 bilayers bore better impact resistance than coatings with 1 bilayer. This result is considered, bearing in mind that in many bilayers propagation of fissures is slower, because the presence of layer inter-phases leads to fissures straying in other directions. Slight corrosion specks are present, but mass loss was around 40 mg. in one bilayer, a higher value than for the coatings with 15 bilayers that was near 18 mg. Homogeneity, grain size, fracture resistance, and corrosion resistance of the coatings with 15 and 30 bilayers are suitable for mechanical applications of these types of coatings, as shown in mechanical measurements. These results indicate that for engineering applications under corrosive environments, the use of these types of bilayer coatings on AISI 420 stainless steel is highly recommended.

A DTA Study on HVOF Thermally Sprayed WC–M Coatings

Five types of tungsten carbide based powders with different chemical compositions (WC-12Co, WC-17Co, WC-10Ni, WC-10Co-4Cr and WC- 20Cr-7Ni) were deposited onto ST37 mild steel substrate using high velocity oxy fuel (HVOF) spray technique. The feedstock powders and sprayed coatings were studied by using X-ray diffraction (XRD), and differential thermal analyzing (DTA). The results were shown during HVOF thermal spraying, WC-M powders become partially melted before being sprayed on the surface of the substrate with supersonic speed. In these types of coatings, the crystallographic structures are normally non equilibrium, because the cooling rates of the deposited splats are very high due to the cold substrate acting as a thermal sink. These partially melted powders are then rapidly solidified to an amorphous phase. XRD analysis showed that the amorphous phase was existed in all of the as sprayed coatings. The amorphous phase in WC-12Co, WC-17Co and WC-10Ni coatings was transformed to crystalline phases by heat treatment at high temperature. Heat treatment of these coatings at high temperature also resulted in partially dissolution of WC particles and formation of new crystalline phases. In cobalt base coatings, the new phases were eta carbide phases like Co6W6C and Co3W3C but in WC-10Ni coating a NiW intermetallic phase was formed. Heat treatment of WC-10Co-4Cr and WC-20Cr-7Ni coatings did not change the amorphous phases in these coatings. Differential thermal analysis of cobalt containing coatings revealed an exothermic reaction at approximately 880°C. This exothermic reaction may be related to the transformation of the amorphous phase to eta phases. On the contrary, DTA analysis of feedstock powders of these coatings showed an endothermic reaction at approximately 1000°C. DTA analyses of nickel containing cermets also showed similar results. Differential thermal analysis of chromium containing cermets did not show any noticeable exothermic or endothermic reactions.