Micro-nano 3D printing of conductive polymers is a technology developed by our research group for the first time in the world. Many monomers of conductive polymers are liquid state at normal pressure, but when polymerized, the product becomes an infusible and insoluble solid state, so three-dimensional structures can be obtained. Pyrrole undergoes polymerization through oxidation to become polypyrrole, and in this research, the photo-electrochemical oxidation reaction is achieved by multi-photon absorption sensitization. The multi-photon absorption reactions have extremely high spatial selectivity and can produce fine three-dimensional structures of conductive polymers. Extremely high electrical conductivity of up to 410 S/cm for polypyrrole (PPy) and up to 3500 S/cm for poly-3,4-ethylenedioxy-thiophene (PEDOT) were achieved using this method. The following two factors are thought to have contributed to these results. The extremely strong electromagnetic field of the femtosecond laser light source assists in the orientation of the polymer chain. Since a perfluoro-alkylsulfonic acid polymer (Nafion®) is used as the three-dimensional support, sulfonic acid ions serve as dopants and contribute to carrier generation. In this study, the effects of the laser scanning direction and method during modeling were discussed for appropriate evaluation of electrical conductivity. The electrical conductivity of the polypyrrole line shaped product obtained by the improved method was evaluated using a two-terminal method. As a representative result, the current-voltage characteristics are shown in Figure 1. The electrical conductivity obtained under the conditions of incident laser intensity of 2.2 mW, focus movement pitch of 0.005 μm, and waiting time at focus position of 0.1 seconds was 1203 S/cm. This value was a significant improvement over the value of 410 S/cm obtained using our previous method. The scanning method of the laser focus was changed to improve polypyrrole deposition on the lower surface of the Nafion sheet. It is thought that this effect resulted in higher conductivity than before. Figure 1
Read full abstract