Two-step Heating Research Articles

Influence of multi-stage infrared heating on the efficiency and uniformity of asphalt pavement hot in-place recycling

To enhance heating uniformity and efficiency in the hot in-place recycling process of asphalt pavements, a multi-stage infrared intermittent heating method is developed through the creation of a physical and mathematical model for collaborative heating, analyzed using the finite element simulation software. This method is compared with a traditional single-step heating approach, with a focus on evaluating heating effects under various parameter configurations. Findings indicate that continuous and single-step intermittent infrared heating can cause asphalt pavement ignition and coking, resulting in severe asphalt aging. In contrast, multi-stage intermittent heating reduces maximum pavement surface temperatures as quenching intervals increase, though at the cost of prolonged total construction time and reduced heating efficiency. For two-step intermittent heating, a consistent cyclic heating period lowers the peak pavement temperature and reduces the heating time but significantly lengthens the total construction duration, thus impacting the overall efficiency. When assessing the construction quality, heating rate, efficiency, and energy consumption, the multi-stage intermittent heating method 1 demonstrates superiority over alternative approaches.

High L10-Ordering and Flat Surface Introducing a Two-Step Heating Process with Frank–Van der Merwe Initial Growth Mode at Low Temperature

High <i>L</i>1₀-Ordering and Flat Surface Introducing a Two-Step Heating Process with Frank–Van der Merwe Initial Growth Mode at Low Temperature

Dynamical Origin of the Vertical Metallicity Gradient of the Milky Way Bulge

A vertical metallicity gradient (VMG) in the Milky Way bulge is well-established. Yet, its origin has not been fully understood under the Galactic secular evolution scenario. We construct single-disk and triple-disk N-body models with an initial radial metallicity gradient (RMG) for each disk. These models generate a VMG through a “two-step heating” mechanism: the outer, metal-poor particles move inward via the bar instability and subsequently undergo more significant vertical heating during the buckling instability, so they end up at greater vertical height. The “two-step heating” mechanism nearly linearly transforms the RMGs in precursor disks into VMGs. Comparing the models with a triple-disk model tagged with radially independent Gaussian metallicity, we find that, despite certain limitations, the “two-step heating” mechanism is still important in shaping the Galactic VMG. If the bar and buckling instabilities contributed to the formation of boxy/peanut-shaped bulges, then the “two-step heating” mechanism is inevitable in the secular evolution of a boxy/peanut-shaped bulge.

The effect of post-bond heat treatment on microstructure and mechanical properties of a two-step heating transient liquid-phase bonding IN738LC

ABSTRACT This study evaluated the bonding of a Ni-based superalloy, Inconel 738LC, using two-step heating and conventional TLP bonding techniques using a foil of BNi-2 filler alloy with a thickness of 70 μm. The bonds were processed. The first step at 1160 °C for 1 min and the second step at 1120 °C for different isothermal solidification times (50, 65, 80, and 95 minutes), and the conventional TLP process at 1120 °C for 80 min. It was inferred from the results of microstructural examinations that the joints contained eutectic product constituents that formed an athermal solidified zone (ASZ) during the bonding time of 50 min. It was also found that 80 min was required to complete isothermal solidification in the two-step TLP bonding employed in this study, whereas isothermal solidification was incomplete in conventional TLP for 80 min. The time necessary to complete the isothermal solidification was lowered using two-step TLP bonding. The microstructure after being subjected to a two-stage postbond heat treatment, becomes close to the base metals. As a result, homogenizing microstructure forms throughout the joint. The heat-treated sample contained a much greater amount of the γ′ phase generated at the bond location, resulting in increased shear strength and hardness of the bond.

Metal-Organic-Framework-Derived CuO-ZnO@CN Hollow Nanoreactors: Precise Structural Control and Efficient Catalytic Performance.

Hollow carbon-nitrogen nanoreactors constitute a class of porous materials that have widespread application owing to their large inner cavities, low densities, core-shell interfaces, and enrichment effects. Direct carbonization of precursors is the simplest and most economical method to prepare porous carbon-nitrogen materials; however, this method requires high temperatures, thus yielding nonoxide structures. In this study, CuO-ZnO@CN (CN: carbon-nitrogen layers) is prepared using the two-step heating of zeolitic imidazolium skeleton-8 (ZIF-8) coated with CuO-ZnO precursors. During carbonization, the ZIF-8 nanoparticles are converted into carbon-nitrogen layers at high temperatures. Next, a heating process based on the autocatalytic effect of Cu can be used to etch the hollow structure prepared by the carbon-nitrogen layers. The CuO-ZnO@CN hollow composites fabricated using this method exhibit excellent catalytic properties for the ethynylation of formaldehyde. The proposed strategy can be used to develop techniques for syntheses of readily reducible carbon oxide claddings and their composites.

Regulating heat-induced fibrous whey protein-wheat starch composite emulsion gels as dysphagia food by preheating temperature: Insights from protein-starch interactions

Heat-induced processes significantly affect the gel behavior of protein and starch, but the mechanism by which preheating temperature affects the quality characteristics of the gel is unclear. Herein, to explore the feasibility of developing texture-modified foods based on proteins, carbohydrates and lipids, the effects of preheating temperatures (40–80 °C) on the texture and starch digestibility of fibrous whey protein (FWP)-wheat starch composite emulsion gels (CEGs) under two-step heating condition were investigated. The rheological and texture properties, protein-starch interactions and microstructure of CEGs were characterized. The results showed that preheating temperature synchronously regulated the texture and starch digestibility of heat-induced CEGs. When preheating temperature is below 60 °C, two-step heated CEGs showed bicontinuous networks with harder texture, similar as one-step heated gels. While temperature exceeds 60 °C, preheating altered FWP conformation and promoted protein-starch interactions, forming protein-starch complexes or protein aggregates. This changed protein distribution and disrupted bicontinuous network, forming more hydrophobic interaction, yielding a soft-textured CEGs. In this case, SDS content increased and RS content decreased. Notably, two-step heating process with high preheating temperature (>60 °C) is universal for softening fibrous whey protein-starch-based composite gels. This study enhances the understanding of traditional heat-induced protein-starch gelation processes and provides a simple and feasible method for developing texture-modified foods.

Transient Liquid Phase Bonding by Two-Step Heating Technique of IN939

Transient Liquid Phase Bonding by Two-Step Heating Technique of IN939

Ultralight reduced graphene oxide based foam with excellent electromagnetic interference shielding and superior mechanical properties

Reduced graphene oxide/carboxymethyl cellulose (RGO/CMC) foams with ultra-lightweight, excellent EMI shielding and mechanical robustness are fabricated based on a facile solution method and regulation of thermal reduction conditions. Results indicate that the two-step heating mode is good to obtain better EMI shielding properties. By introducing only 10 wt% of CMC, high electrical conductivity up to 34.7 S/m and EMI shieling effectiveness (SE) up to 34.6 dB are obtained. In addition, due to the connection effect of CMC, superior compressive strength and modulus as high as 8.3 KPa and 29.2 KPa are achieved, corresponding to an increase of 388.2% and 378.7%, respectively, compared to that of the RGO foam without CMC. Moreover, due to the ultralow density (∼4.1 mg/cm3) and high EMI SE of RGO/CMC, excellent specific shielding efficiency as high as 42195 dB.cm2/g is obtained, way much superior to that of other metal-, graphene-, and CNT-based carbon foams. This work will have great significance for facile fabricating efficient EMI shielding materials towards electronics and aerospace applications.

Unravelling formation mechanism, thermal and oxidation stabilities of layered sub-micron MAB phase WAlB synthesized at open atmosphere

With the high melting point, good thermal and electrical conductivities, a less explored layered MAB phase WAlB may prove beneficial for futuristic applications. In this present paper, a successful synthesis method of highly pure WAlB phase under an open atmosphere following the molten salt route is reported. In this method, a two-step heating profile was used to produce sub-micron sized particles. Template growth of layer WAlB from layered W–Al intermetallics is revealed after careful examination using XRD, SEM, and thermal analysis. The WAlB phase was found thermally stable until 800 °C under an inert atmosphere and until 500 °C under an open atmosphere after investigating the respective XRD, thermal analysis, and SEM data.

Two-step Heating Effect of Hydrochar-MnO_2 Formation and Their Electrochemical Performances

Two-step Heating Effect of Hydrochar-MnO_2 Formation and Their Electrochemical Performances

Control of physical properties of egg white gel by two-step heating method

Control of physical properties of egg white gel by two-step heating method

A two-step strategy for the preparation of ultra-small Mn3O4 @C anode for lithium-ion batteries

Nano-engineering and hybrid with carbon are effective methods for improving the electrochemical performance of Mn3O4 anodes. However, there are many difficulties in further reducing the size of Mn3O4. To solve these challenges, a novel hollow microsphere structure constituted of ultra-small Mn3O4 nanoparticles (less than 5 nm) embedded within ultrathin carbon nanosheets is designed as anode materials by a simple two-step heating treatment method. The ultra-small Mn3O4 nanoparticles will accelerate the kinetic reaction process and relieve volume variation. Meanwhile, In-situ fabrication of conductive carbon nanosheets play an important role in the electronic/ion transfer and the structure stability. Due to the synergistic effect of ultra-small Mn3O4 nanoparticles and carbon nanosheets, the material shows a topmost reversible capacity of 804 mAh g−1 at the current density of 1 C and maintains a high specific capacity of 603 mAh g−1 after 700 cycles. The strategy can be extended to prepare of other functional nanoparticles and apply in energy storage and catalysis.

Effect of Oxidative Synthesis Conditions on the Performance of Single-Crystalline LiMn2- x Mx O4 (M = Al, Fe, and Ni) Spinel Cathodes in Lithium-Ion Batteries.

LiMn2 O4 (LMO) spinel cathode materials attract much interest due to the low price of manganese and high power density for lithium-ion batteries. However, the LMO cathodes suffer from the Mn dissolution problem at particle surfaces, which accelerates capacity fade. Herein, the authors report that the oxidative synthesis condition is a key factor in the cell performance of single-crystalline LiMn2- x Mx O4 (0.03 ≤ x ≤ 0.1, M = Al, Fe, and Ni) cathode materials prepared at 1000 °C. The use of oxygen flow during the spinel-phase formation minimizes the presence of oxygen vacancies generated at 1000 °C, thereby yielding a stoichiometrically doped LMO product; otherwise, the spinel cathode prepared in atmospheric air readily loses capacity due to the oxygen vacancies in the structure. As a way of circumventing the use of oxygen flow, a one-pot, two-step heating in air at 1000 °C and subsequently at 600 °C is used to yield the stoichiometric LMO product. The lithiation heating at 1000-600 ⁰C resulted in a significant improvement in the cycling stability of the prepared LMO cathode in graphite-based full cells. This study on oxidative synthesis conditions also confirms the advantage of minimizing the surface area of the cathode particles.

Quantitative analysis of acrylic acid in acrylic pressure-sensitive adhesives by reactive pyrolysis-GC/MS using N,O-bis(trimethylsilyl)trifluoroacetamide as a trimethylsilylation reagent with two-step heating

Acrylic pressure-sensitive adhesives (APSAs) have been used in a variety of fields and the composition of their monomers is a very important factor in determining their physical properties. Monomers containing polar functional groups, such as acrylic acid (AA), are often used as raw materials for APSAs, and the number of these monomer units in the polymer chain has a significant effect on the adhesive properties. However, due to its high reactivity and polarity, it is not easy to accurately quantify AA in APSAs by conventional reactive pyrolysis gas chromatography mass spectrometry (Py-GC/MS). In this study, quantitative analysis of AA in APSAs was examined by reactive Py-GC/MS using N,O-bis(trimethylsilyl)trifluoroacetamide (BSTFA) as a trimethylsilylation (TMS) reagent (Py (BSTFA)-GC/MS). First, the APSA sample was mixed with BSTFA and heated at 60 ºC for 30 min to accelerate TMS derivatization of any unpolymerized AA monomers (AA-TMS). If unreacted BSTFA remains after derivatization, it will react with AAs produced by the pyrolysis of acrylic ester units. These additional AA monomers,will results in the over-estimation of the true amount of unpolymerized AA monomers. To prevent this undesirable effect by residual reagent, the TMS-derivatized sample was further heated at 100 ºC for 10 min before pyrolysis in order to remove residual BSTFA and solvent. The derivatized sample was measured by Py-GC/MS at 600 ºC and the relative standard deviation of the peak area ratio of AA-TMS derived from unpolymerized AA monomers to the internal standard (anthracene-d10) was less than 5% (n = 5). In the calibration curves made for four APSA samples with known compositions, good linearity was obtained for the raw materials of butyl acrylate and 2-ethylhexyl acrylate in addition to AA-TMS. Quantitative analysis of AA monomers in a commercial APSA sample showed fairly good agreement with the amount of AA determined by the official method of analysis using the acid-base titration (JIS K 5601–2–1). The results obtained in this study indicate that Py (BSTFA)-GC/MS is effective for the compositional analysis of APSAs.

Fast pressureless solid-state reaction sintering of highly infrared transparent MgAlON ceramics from MgAl2O4 and AlON powders by two-step heating

Fast pressureless solid-state reaction sintering of highly infrared transparent MgAlON ceramics from MgAl2O4 and AlON powders by two-step heating

Fractionalized Prethermalization in a Driven Quantum Spin Liquid.

Quantum spin liquids subject to a periodic drive can display fascinating nonequilibrium heating behavior because of their emergent fractionalized quasiparticles. Here, we investigate a driven Kitaev honeycomb model and examine the dynamics of emergent Majorana matter and Z_{2} flux excitations. We uncover a distinct two-step heating profile-dubbed fractionalized prethermalization-and a quasistationary state with vastly different temperatures for the matter and the flux sectors. We argue that this peculiar prethermalization behavior is a consequence of fractionalization. Furthermore, we discuss an experimentally feasible protocol for preparing a zero-flux initial state of the Kiteav honeycomb model with a low energy density, which can be used to observe fractionalized prethermalization in quantum information processing platforms.

Study on Hardness of Heat-Treated CoCrMo Alloy Recycled by Electron Beam Melting.

The hardness of heat (thermally) treated CoCrMo ingots, recycled by electron beam melting and refining (EBMR) of a technogenic CoCrMo material (waste from the dental technology) under different process conditions (temperature and residence time) is examined. The heat treatment consists of two-step heating up to temperatures of 423 K and 1343 K and retention times of 40 and 60 min, respectively. The influence of various loads (0.98 N, 1.96 N, 2.94 N, 4.9 N, and 9.8 N) on the hardness of the CoCrMo alloy, recycled by EBMR, before and after heat treatment is studied. It has been found that regardless of the EBMR process conditions, the obtained samples after heat treatment have similar hardness values (between 494.2 HV and 505.9 HV) and they are significantly lower than the hardness of the specimens before the heat treatment. The highest hardness (600 HV) is measured in the alloy recycled at 1845 K refining temperature for 20 min. This is due to the smaller crystal structure of the resulting alloy and the higher cobalt content. The results obtained show that the heat treatment leads to considerable changes in the microstructure of the CoCrMo ingots recycled by EBMR. With the increase of the e-beam refining temperature, after the heat treatment, the grains' size increases and the grains' shape indicates an incomplete phase transition from γ-fcc to ε-hcp phase. This leads to a slight increase in the hardness of the alloy.

A Two-Step Heating Strategy for Nonhalogen Solvent-Processed Organic Solar Cells Based on a Low-Cost Polymer Donor

Fabrication of high-efficiency organic solar cells (OSCs) using nonhalogen green solvents is highly desired for commercialization. However, the morphology control of a nonhalogen solvent-processed active layer remains challenging because of poor solubility of the commonly used photovoltaic materials in nonhalogen solvents. Herein, we propose a two-step heating strategy to optimize the morphology of a photovoltaic active layer based on a low-cost polymer donor X1 and a small-molecule acceptor (SMA) BTP-eC9 processed from a mixed nonhalogen solvent. First, heating the blend solution can robustly enhance the solubility of the SMA and thus processability of the blend, producing a uniform active layer. Second, further elevating the substrate temperature can shorten the film-formation time and tune the size of the polymer aggregates and SMA crystallites, to form bicontinuous networks in the active layer. As a result, this two-step heating strategy endows the film with improved charge generation, transport, and collection and thus a much higher device efficiency (ca. 4.6 times of that for the as-cast device) in comparison to those from nonoptimal solution and/or substrate temperatures. This work emphasizes the crucial role of regulating processing conditions in fabricating the nonhalogen solvent-processed high-efficiency OSCs.

CoSe2 nanoparticles anchored on dual 1D carbon nanotubes/N-doped carbon nanofibers as high-performance anodes for sodium-ion storage.

Transition metal chalcogenides (TMCs) have been widely explored and utilized in sodium-ion battery (SIB) anodes owing to their unique advantages, such as high theoretical specific capacity and low cost. However, their inherent defects, such as low electronic conductivity and severe volume expansion, seriously limit the further development of TMC-based anodes. Here, a novel composite material of CoSe2 nanoparticles (NPs) encapsulated in a dual one-dimensional (1D) carbon composite structure (CoSe2@CNTs/N-CNFs) was designed deliberately. Carbon nanotubes (CNTs) were grown in situ on the surface of carbon nanofibers (CNFs) with eco-friendly ethanol as the carbon source, while electrospun polyacrylonitrile (PAN) fibers were pyrolyzed to form nitrogen-doped nanofibers. It is noted that the wrapping with the composite carbon structure greatly improved the stability of CoSe2 NPs and solved its inherent defects as an anode material. When assembled into a half-cell, the CoSe2@CNTs/N-CNFs electrode exhibited outstanding sodium storage performance with a reversible specific capacity of 442 mA h g-1 after 100 cycles at 0.1 A g-1, as well as excellent rate performance, and the discharge specific capacity still reached 265 mA h g-1 even after 2000 cycles at a high current density of 5 A g-1. This study shows a new way to build a novel carbon substrate and TMC composite sodium storage material with low cost.

The effect of heating method on the gel structures and properties of surimi prepared from Bombay duck (Harpadon nehereus).

This study investigates the effects of heating method, setting time, and setting temperature on the gel properties, water holding capacity (WHC), molecular forces, protein composition, protein conformation, and water transition of Bombay duck (BD) surimi gel. The obtained results demonstrate that the best gel properties are obtained by two-step heating at 30°C for 120 min while the hardness was 10.418 N and the breaking force was 4.52 N. Gel softening occurs at setting temperatures greater than 40°C due to the effect of endogenous enzymes in destroying the protein structure and increasing the hydrophobic and disulfide interactions. Low-field nuclear magnetic resonance spectra confirm that high two-step setting temperatures induce gel softening and the destruction of the surimi gel structure, as evidenced by the increased water migration at these temperatures. Of all protein conformations in the gel, the β-sheet structure, decreases from 38.40% at 30°C to 11.75% at 60°C when the setting time is 60 min, is the most susceptible to gel softening. Overall, the data reported herein provide a scientific basis for the development of new BD surimi products on an industrial level.