This study focuses on the development and detailed analysis of a broadband microwave absorber utilizing Halvorsen chaotic dynamics, that focuses at enhancing stealth capabilities for fighter jets. The investigation begins by exploring the mathematical formulation of the Halvorsen chaotic system and conducting a parametric sweep of its control parameters to generate distinct two-dimensional and three-dimensional chaotic attractor plots. These plots are then post-processed using Julia set theory to develop intricate fractal patterns, which serve as the foundation for the absorber design. Image processing techniques, including filtering and thresholding, are employed to refine the patterns by removing artifacts and noise, ensuring they are suitable for practical implementation. The refined fractal patterns are then imported into a computational electromagnetic simulation environment where they are patterned onto a 0.035 mm thick copper sheet. Moreover, the Magtrex 555 substrate with a thickness of 1.52 mm, is selected for its high permittivity and low-loss characteristics. A comprehensive series of parametric studies are conducted to evaluate the influence of various design parameters such as side length, unit cell geometry, and substrate thickness on the absorber’s electromagnetic performance. Important parameters include the effects of chaotic control parameter optimization and the electromagnetic boundary conditions applied during the simulations. Extensive simulations are performed across the 2–20 GHz frequency range to evaluate absorption efficiency, focusing on key metrics like absorptivity, surface current distribution, and electric field distribution. The final design achieves over 90 % absorption efficiency within the target frequency band when the chaotic control parameters are optimized. Finally, comparative analysis using different commercially available substrates, including FR-4 and Rogers RO3003, reveals that Magtrex 555 offers superior absorption performance. The study concludes with a detailed presentation of the final absorber design, alongside an indepth discussion of the frequency range, parametric variations, and the impact of chaotic system dynamics on the absorption properties. This research provides crucial insights into the design and optimization of chaotic-system-based microwave absorbers, that advances the development of stealth technology in military applications.