Tungsten Wire Research Articles

Ultrafast electron radiography for the evolution of electric field generated from a tungsten wire by intense laser irradiation

In this work, the transient electric field generated by a tungsten wire with a 100 μm diameter after the irradiation by a 6.4 × 10 13 W/cm 2 laser pulse has been investigated utilizing ultrafast electron radiography with high spatial resolution. To address the complexity of image processing, an automated program has been developed to enable rapid and precise extraction of probe electron beamlets from snapshots. Derived from the program, the deflection evolution of probe electron beamlets is analyzed. The evolution curves of the local probe electron beamlets on either side of the tungsten wire exhibit significant asymmetry, with their average curve indicating a repulsive effect persisting for approximately 200 ps. By the quantity of deflection of the probe electrons, the average electric field strength in the two directions is calculated to be E x ¯ = 1.3 × 10 4 V/m and E y ¯ = 1.2 × 10 4 V/m, respectively. These findings provide experimental evidences that will inform future studies on the transient electric fields incuded in the interaction of the laser with metallic wire.

Theoretical analysis and experiment verification in improvement of the new micro contour mode ultrasound transducer

Commercialized micro ultrasonic transducer generally adopts thickness mode to produce ultrasound radiation of thickness direction. The miniaturization of low-frequency transducer is a problem due to frequency inversely proportional to thickness of transducer. A new micro contour mode ultrasound transducer is proposed for satisfying miniaturization design. Theory analysis, FEM analysis and experimental investigation are carried out to verify the principle and improve the sound field distribution of contour mode transducer. Three kinds of contour transducers with width 300 μm, 600 μm, and 900 μm are fabricated and the reflecting house is added to improve lateral resolution. The performance is evaluated by electrical impedance, pulse-echo response tests and B-mode imaging tests with a 25 µm tungsten wire phantom. The corresponding experiment result of center frequency, −6 dB bandwidth and sensitivity are 4.1 MHz@37 %@4.5Vpp, 2.5 MHz@37 %@3.4Vpp, and 1.8 MHz@29 %@2.0Vpp respectively. Wire phantom imaging showed the lateral resolution has been markedly promoted with reflecting house. Compared with traditional thickness mode transducer, the proposed transducer can achieve smaller size with simplifying fabricated structure. It has a good application prospect in the fields of intervention image and therapy.

Research on wire electrochemical micromachining with a unidirectional traveling wire and horizontal electrolyte flushing

Wire electrochemical micromachining (WECMM) technology is well-suited for the processing of small parts, offering advantages such as high machining accuracy and the absence of a recast layer on the machined surface. However, the narrow width of the slit in WECMM makes the removal of electrolytic products a challenging process, which in turn results in a reduction in processing efficiency. To address this challenge, this paper proposes WECMM with a unidirectional traveling wire and horizontal electrolyte flushing. This approach aims to enhance the mass transfer efficiency of WECMM through the use of a unidirectional traveling wire, thereby optimizing the processing efficiency of WECMM. The experiment was conducted on 510 µm thick 9Cr18Mo stainless steel using 15 µm tungsten wire as the cathode. The experimental results demonstrate that the maximum feed rate (MFR) of a unidirectional traveling wire WECMM can reach 3.6 µm/s, thereby achieving comprehensive improvement in processing performance. Ultimately, two kinds of intricate microstructures based on four-layer workpieces were fabricated, resulting in a surface roughness Ra of only 0.052 µm.

Fast low-temperature irradiation creep driven by athermal defect dynamics

The occurrence of high stress concentrations in reactor components is a still intractable phenomenon encountered in fusion reactor design. Here, we observe and quantitatively model a non-linear high-dose radiation mediated microstructure evolution effect that facilitates fast stress relaxation in the most challenging low-temperature limit. In situ observations of a tensioned tungsten wire exposed to a high-energy ion beam show that internal stress of up to 2 GPa relaxes within minutes, with the extent and time-scale of relaxation accurately predicted by a parameter-free multiscale model informed by atomistic simulations. As opposed to conventional notions of radiation creep, the effect arises from the self-organisation of nanoscale crystal defects, athermally coalescing into extended polarized dislocation networks that compensate and alleviate the external stress.

Preparation and formation mechanism of (W) WC/Fe bundle reinforced iron matrix composites

To address the issue of strength and toughness inversion in traditional metal matrix composites, which are reinforced by uniformly distributed ceramic particles, this research developed a novel space bundle configuration of reinforced iron matrix composite using tungsten wire (W) and tungsten carbide (WC). This composite was prepared using a lost foam casting process combined with in-situ reaction. Microstructural analysis revealed that WC particles are distributed along the tungsten wire, with larger particles at the center and smaller ones at the edges. The formation of the reinforcement occurs in two stages: first, a solid-liquid reaction between the solid tungsten wire and molten iron during the lost foam casting process, promoting WC formation at high temperatures and carbon potential; second, an in situ solid-solid reaction where Fe diffuses and Fe3W3C decomposes, forming a composite structure of WC and α-Fe. The composite obtained at 1100 °C for 9 h exhibited a compressive strength of 836.59 MPa and a fracture strain of 18.69 %, representing increases of 48.46 % and 48.69 % respectively compared to gray cast iron (GCI). The (W) WC/Fe bundle reinforcement effectively enhances the strength and toughness of the composite through the high volume fraction and gradient distribution of WC particles, combined with the synergistic effect of α-Fe. This research provides a new strategy for improving the mechanical properties of composite materials and resolving the issue of strength-toughness inversion.

Influence of recrystallization on stability of tungsten scanning tunneling microscope tips.

The structure and electron emission properties of scanning tunneling microscope tips electrochemically etched from polycrystalline and recrystallized tungsten wires were investigated using scanning electron microscopy and transmission electron microscopy. Tips etched using the recrystallized wire had single crystal domains larger than those seen in tips etched from the cold drawn wire. The stability of the tips under high electric fields was investigated using field emission. It was found that tips etched from the recrystallized wire tended to have improved stability compared to those etched from the polycrystalline wire and that annealing either type of tip to high temperature in ultra-high vacuum had the greater influence on tip stability.

Negative effect of lanthanum tungstate on the mechanical properties of W-La2O3 alloys

With the rapid development of the photovoltaic industry, tungsten alloys have been selected to replace the high‑carbon steel to fabricate the busbars for diamond wire saws due to their superior mechanical properties, and the La2O3 doped tungsten alloy has been widely used. However, the yield of eligible W alloy wires is not very high due to serious wire breakage problems during the production process, especially in the solid-liquid mixing route. To discover the possible reason, the commonly produced lanthanum tungstate (La30W17O96) in the solid-liquid mixing route has been systematically studied in the work, and its possible influence on the mechanical properties is also explored. It is found that the La30W17O96 leads to the formation of brittle second phases at grain boundaries (GBs), which weakens the intergranular bonding, resulting in a significant decrease in the compressive strength of tungsten alloys, manifested as intergranular fracture. Transmission electron microscopy (TEM) analysis reveals that these second phases are consisted of polycrystalline La6W2O15, La2W3O12 and amorphous states, and the La30W17O96 can decompose into a more stable structure during sintering. This work highlights the destructive effect of La30W17O96 on the intrinsic properties of tungsten alloys and provides a new perspective for solving the problem of tungsten wire breakage.

Tungsten Wire—From Lamp Filaments to Reinforcement Fibers for Composites in Fusion Reactors

The use of drawn tungsten wire marked a breakthrough in electric lighting which led to a significant advancement in human society and technology. Nowadays, thermal light sources using tungsten filaments are being more and more replaced by semiconductor‐based light‐emitting diodes (LEDs). Despite the lower visibility of incandescent lamps in everyday life, new markets and applications for drawn tungsten wires are opening up, which makes this complex material a highly‐studied subject. One of these applications is the use of heavily drawn tungsten wires as high‐performance reinforcement fibers for new composites that can withstand the extreme environment present in a nuclear fusion reactor. The main advantage of tungsten wires for this class of composites is their ductility and high strength. It can be used to increase the high‐temperature strength of copper‐based heat sink materials as well as the fracture toughness of bulk tungsten considered for the use of highly loaded reactor wall components. These new applications for tungsten wire has also given new impetus to the study of their fundamental properties.

Processing of fully dense and high conductivity W[sbnd]20Cu composite via copper melt infiltration into a pressed tungsten wire skeleton

The current study proposed melt infiltration into entangled pressed wire as a proper method for rapid and energy-efficient production of tungsten‑copper composites. The process includes wire packing through different strategies, pressing, and infiltration steps. First, a predesigned wire structure through different strategies of simple, spiral, cylindrical, and spherical is packed and pressed to form a permeable tungsten skeleton. Then, by infiltrating molten copper under a dry hydrogen atmosphere into the porous preforms, the W20Cu composite is fabricated and characterized. An almost fully dense sample with excellent hardness of 238.1 HV1 and high conductivity of 58.64% IACS in W20Cu composite was achieved. These values are almost 25% and 50% higher than that from the conventional melt infiltration method, respectively. It was seen that the packing strategy is so effective in achieving the best properties where the processed composite by spherical packing strategy exhibits better density, conductivity, and hardness than the sample produced via the other three packing strategies. However, all the properties of the melt infiltration into entangled pressed wire processed composite via all packing strategies are higher than those processed via conventional methods. These excellent properties could be attributed to the mostly bonded tungsten phase, high purity, pore-free, and suitable distribution of tungstens which are a result of this process characteristics. Besides, lower cycle time and energy consumption are other advantages of the new process compared to conventional melt infiltration via powder metallurgy. This approach presents a promising prospect for future industrial applications.

Nanoelectrode Atmospheric Pressure Chemical Ionization Mass Spectrometry.

A small ionization needle with an ultrasharp, ultrafine tip is introduced. It is lab-fabricated from tungsten wire and serves as a corona discharge emitter in nanoelectrode atmospheric pressure chemical ionization mass spectrometry (nAPCI-MS). Tip radii ranged from 8 to 44 nm, up to 44× smaller than the sharpest previously reported corona needle. Because of this, nAPCI was able to operate at +1.0 kV with no auxiliary counter electrode. Alternatively, at +1.2 kV, nAPCI could be enclosed in a small plastic assembly for headspace analysis with a sampling tube attachment as long as 15 m. No added heat or gas flow was necessary. The efficacy of nAPCI-MS was demonstrated through needle durability studies and direct analysis of vapors from real-world samples. Provisional identifications include ibuprofen from a pharmaceutical tablet, albuterol aerosol sprayed from a medical inhaler, cocaine from paper currency, caffeine from a fingertip, and bisphenol E from a paper receipt.

Electron beam profile measurement using enhanced dual-techniques in high heat flux test facility at Institute for Plasma Research.

During operation of an ITER-like plasma fusion device, Plasma Facing Components (PFCs) of a divertor are subjected to steady-state and transient heat loads of up to 20 MW/m2. At High Heat Flux Test Facility (HHFTF) at Institute for Plasma Research, PFCs are subjected to such heat flux scenarios using 200 kW electron beam (EB). A heat flux distribution on PFCs is significantly influenced by the EB profile and scanning technique. A novel dual-technique approach is used to measure EB cross-sectional profiles in HHFTF. A single setup is designed, fabricated, and installed in HHFTF consisting of (1) the knife-edge technique involving graphite and tungsten rectangular tiles bonded on a copper block adjacent to each other to form a sharp edge and (2) the wire scanner technique wherein tungsten wires are placed at equal distances. Current collected by the setup is measured as EB is rastered across the wire and tile boundaries. Current measured as a function of EB position is used to calculate the EB profile using a customized LabVIEW software application. Experiments are conducted by varying EB power from 28 to 200 kW and correspondingly the full width at half maximum of the EB profile grows from 5.30 to 16.04mm, as observed by both these techniques. The COMSOL Multiphysics simulation of the wire scanner technique is performed to verify the experimental results. X-ray and infra-red imaging diagnostics of HHFTF are also used to measure the EB profile in a unique and first-of-its-kind way, and they are found to agree well with the dual-technique measurements.

Tungsten Nanoparticles Generated in an Atmospheric Pressure Plasma Jet

AbstractThe atmospheric pressure plasma source HelixJet has been used to generate tungsten nanocrystals with narrow size distributions, well defined size control and with a considerably good particle yield. Tungsten particles are produced as the result of an evaporation process of a tungsten wire inserted on the middle axis of the jet after the wire is heated by interaction with the plasma. Temperature measurements using a thermocouple and by optical emission spectroscopy showed that, while the overall temperature of the wire is very high, it is not in the range of the melting temperature of tungsten; however, it can reach values needed for sublimation. Additionally, the wire is heated selectively while the temperature of the jet components reaches only a few hundred degrees Celsius. The particles cluster into agglomerates and their formation has been analyzed in relation to the reliability of a commercial scanning mobility particle sizer spectrometer. The dependence of the particle morphology and crystal structure on the plasma parameters such as power and gas flow was studied via transmission electron microscopy and the average size of the tungsten nanocrystals could be tuned between 12 and 25 nm.

An efficient densenet-based deep learning model for Big-4 snake species classification

Snakebite poses a significant health threat in numerous tropical and subtropical nations, with around 5.4 million cases reported annually, which results in 1.8–2.7 million instances of envenomation, underscoring its critical impact on public health. The 'BIG FOUR' group comprises the primary committers responsible for most snake bites in India. Effective management of snakebite victims is essential for prognosis, emphasizing the need for preventive measures to limit snakebite-related deaths.The proposed initiative seeks to develop a transfer learning-based image classification algorithm using DenseNet to identify venomous and non-venomous snakes automatically. The study comprehensively evaluates the image classification results, employing accuracy, F1-score, Recall, and Precision metrics. DenseNet emerges as a potent tool for multiclass snake image classification, achieving a notable accuracy rate of 86%. The proposed algorithm intends to be incorporated into an AI-based snake-trapping device with artificial prey made with tungsten wire and vibration motors to mimic heat and vibration signatures, enhancing its appeal to snakes.The proposed algorithm in this research holds promise as a primary tool for preventing snake bites globally, offering a path toward automated snake capture without human intervention. These findings are significant in preventing snake bites and advancing snakebite mitigation strategies.

Influence of post-welding heat treatment on microstructure and peculiarity of 10Cr9Mo1VNb boiler steel welded by hot wire TIG

Hot wire tungsten noble gas (HW-TIG) soldering tests are conducted on 10Cr9Mo1VNb boiler steel with multi-layer and multi-pass, and the soldered joints are subjected to post-weld heat treatment (PWHT) at different temperatures and times from 740°C to 790°C and 1 hour to 4 hours. The influence of PWHT on the microstructure and peculiarity of the joints are analyzed by using hardness, metallography, room temperature tensile testing, Charpy impact testing, SEM, and other experimental methods. The results show that the PWHT can transform the martensite formed in the welding process into tempered martensite, which can significantly improve the uniformity of the microstructure and peculiarity of each area of the joint. When subjected to heat treatment at 740°C, both strength and ductility improve with the increase of heat treatment time, while the plasticity gets a slight decrease. However, when subjected to heat treatment at 790°C, strength, plasticity, and ductility decrease with the increase of time, mainly due to the carbide coarsening such as M23C6 in the joint.

Effects of diameter of optical absorber visualized by an annular array AR-PAM system on spectrum characteristics of photoacoustic signals

Spectrum characteristics of photoacoustic signals are potential indicators to assess the structural information of optical absorbers. This study investigated whether a spectrum analysis approach can evaluate microvascular diameters obtained by an annular array AR-PAM system. First, 2D numerical simulations were performed to estimate spectral changes in five absorbers with different diameters from 30 to 200 μm. Slope and intercept values from the regression line of the spectrum curve were calculated. Second, the estimated changes were validated by acquiring photoacoustic signals from tungsten wires with five different diameters. Both in numerically and experimentally, spectrum analysis showed the larger the diameter, the greater the lower frequency components, resulting in steeper slope and greater intercept values. Finally, photoacoustic signals acquired from cutaneous microvessels were analyzed. The FWHM diameter of the vessels were corresponded to the slope (r = −0.595; p < 0.05) and intercept (r = 0.657; p < 0.05) values, respectively.

Assessment of temporal resolution and detectability of moving objects in CT: A task-based image quality study

The metrics used for assessing image quality in computed tomography (CT) do not integrate the influence of temporal resolution. A shortcoming in the assessment of image quality for imaging protocols where motion blur can therefore occur. We developed a method to calculate the temporal resolution of standard CT protocols and introduced a specific spatiotemporal formulation of the non-prewhitening with eye filter (NPWE) model observer to assess the detectability of moving objects as a function of their speed. We scanned a cubic water phantom with a plexiglass cylindrical insert (120 HU) using a large panel of acquisition parameters (rotation times, pitch factors and collimation widths) on two systems (GE Revolution Apex and Siemens SOMATOM Force) to determine the in-plane task-based transfer functions (TTF) and noise power spectra (NPS). The phantom set in a uniform rectilinear motion in the transverse plane allowed the temporal modulation transfer function (MTF) calculation. The temporal MTF appropriately compared the temporal resolution of the various acquisition protocols. The longitudinal TTF was measured using a thin tungsten wire. The detectability index showed the advantage of applying high rotation speed, wide collimations and high pitch for object detection in the presence of motion. No counterpart to the increase in these three parameters was found in the in-plane and longitudinal image quality.

Fabrication of Tungsten Oxide Nanowalls through HFCVD for Improved Electrochemical Detection of Methylamine.

In this study, well-defined tungsten oxide (WO3) nanowall (NW) thin films were synthesized via a controlled hot filament chemical vapor deposition (HFCVD) technique and applied for electrochemical detection of methylamine toxic substances. Herein, for the thin-film growth by HFCVD, the temperature of tungsten (W) wire was held constant at ~1450 °C and gasification was performed by heating of W wire using varied substrate temperatures ranging from 350 °C to 450 °C. At an optimized growth temperature of 400 °C, well-defined and extremely dense WO3 nanowall-like structures were developed on a Si substrate. Structural, crystallographic, and compositional characterizations confirmed that the deposited WO3 thin films possessed monoclinic crystal structures of high crystal quality. For electrochemical sensing applications, WO3 NW thin film was used as an electrode, and cyclic voltammetry (CV) and linear sweep voltammetry (LSV) were measured with a wide concentration range of 20 μM~1 mM of methylamine. The fabricated electrochemical sensor achieved a sensitivity of ~183.65 μA mM-1 cm-2, a limit of detection (LOD) of ~20 μM and a quick response time of 10 s. Thus, the fabricated electrochemical sensor exhibited promising detection of methylamine with considerable stability and reproducibility.

Tungsten fiber-reinforced tungsten composites and their thermal stability

Tungsten will be used as armor material for plasma-facing components in future fusion reactors, but its propensity to embrittlement by microstructural restoration at high temperatures poses a challenge for its use. Tungsten fiber-reinforced tungsten composites (Wf/W) with drawn tungsten wires embedded in a polycrystalline tungsten matrix remedy the inherent brittleness of tungsten and achieve pseudo-ductile behavior via extrinsic toughening mechanisms. As plasma-facing materials experience high heat fluxes during operation, their thermal stability is important. In Wf/W composites, the restoration processes at high temperatures differ significantly between wires and matrix: initially recrystallization dominates in the wires, as they were plastically deformed during wire drawing, whereas abnormal grain growth occurs in the matrix. Growing grains may obstruct the interface between wire and matrix and deteriorate the otherwise improved fracture properties of Wf/W. An yttria interlayer is introduced to separate wire from matrix, to hinder an interplay between the restoration processes and to impede grains from the wire from growing into the matrix and vice versa. Cylindrical model systems containing a single wire in a chemically vapor-deposited matrix are investigated without any interlayer and with an yttria interlayer of either 1 μm or 3 μm thickness. Isothermal annealing at 1450°C for different times up to 2 weeks, followed by microstructural characterization by means of EBSD are carried out to characterize the microstructural evolution. The role of the interlayer on the microstructural evolution is elucidated to establish if decoupling of the restoration processes is actually achieved.

Experimental validation on a calibration position of a hot-wire anemometer for measuring multi-scale grid-generated turbulence

This study aims to experimentally examine conditions that should be satisfied by a calibration position of a constant-temperature hot-wire anemometer. Specifically, this study addresses an appropriate measurement point when this calibration is performed downstream of a turbulent field generated by a multi-scale turbulence grid. The hot-wire measurement in this study is based on an I-type probe with a standard 5 μm tungsten wire. The hot-wire anemometer in this study is small and can be attached to a probe support. In this study, uncertainty in the calibration curve of the hot-wire measurement is first checked. Here, Pitot tube velocimetry to obtain the calibration curves is carried out using two bell-type micro-differential pressure gauges. Then, the characteristics of the obtained velocity fluctuations and turbulence will be examined. Based on this relative velocity fluctuation RMS value, the effects of the obtained streamwise velocity fluctuation on output voltage are obtained by asymptotically expanding a calibration curve. Using these results, the intensity of the free-stream turbulence, which has a negligible effect on output voltage giving a calibration curve, is clarified.

Task-based detectability in anatomical background in digital mammography, digital breast tomosynthesis and synthetic mammography

Objective. Determining the detectability of targets for the different imaging modalities in mammography in the presence of anatomical background noise is challenging. This work proposes a method to compare the image quality and detectability of targets in digital mammography (DM), digital breast tomosynthesis (DBT) and synthetic mammography. Approach. The low-frequency structured noise produced by a water phantom with acrylic spheres was used to simulate anatomical background noise for the different types of images. A method was developed to apply the non-prewhitening observer model with eye filter (NPWE) in these conditions. A homogeneous poly(methyl) methacrylate phantom with a 0.2 mm thick aluminium disc was used to calculate 2D in-plane modulation transfer function (MTF), noise power spectrum (NPS), noise equivalent quanta, and system detective quantum efficiency for 30, 50 and 70 mm thicknesses. The in-depth MTFs of DBT volumes were determined using a thin tungsten wire. The MTF, system NPS and anatomical NPS were used in the NPWE model to calculate the threshold gold thickness of the gold discs contained in the CDMAM phantom, which was taken as reference. Main results. The correspondence between the NPWE model and the CDMAM phantom (linear Pearson correlation 0.980) yielded a threshold detectability index that was used to determine the threshold diameter of spherical microcalcifications and masses. DBT imaging improved the detection of masses, which depended mostly on the reduction of anatomical background noise. Conversely, DM images yielded the best detection of microcalcification s. Significance. The method presented in this study was able to quantify image quality and object detectability for the different imaging modalities and levels of anatomical background noise.