The cost-effective and sustainable mass production of graphene is of utmost importance for its comprehensive application across various industries. Despite ball milling being the most efficacious method for obtaining high-quality graphene, industrial-scale production poses a significant challenge due to a lowered yield, heterogeneous media and reduced energy transfer efficiency. Furthermore, the consistent properties of graphene pose another major challenge when it comes to scaled-up processes. To address these challenges, we conducted a study aiming to produce high-quality graphene from natural graphite sourced from Indian ore through the utilisation of a horizontal planetary ball mill. Our analysis revealed that the graphene sheets produced via this method exhibit excellent structural integrity, rendering them highly beneficial for a wide range of applications. The diffraction pattern of the graphene sheets is dominated by the (002) plane, as shown by XRD data. The Raman spectrum indicates a compatible I2D/IG ratio, suggesting double- to triple-layer graphene sheets. The graphene sheets were seen to be layered and irregularly shaped in the SEM and TEM pictures, which is consistent with the sample's polycrystalline makeup. The findings demonstrate the large surface area and strong electrical conductivity of the synthesized graphene. Furthermore, the high specific capacitance value of 30F/g is shown by in-house graphene-based supercapacitors. Overall, the findings of this work show that manufacturing high-quality graphene from synthetic and natural graphite is feasible and effective when carried out on a horizontal planetary ball mill, and each batch of 200 g graphene requires $25 in production costs. This strategy promises to supply the rising demand for graphene by enabling more widespread, cost-effective manufacturing.
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