Background: Traumatic brain injury (TBI) studies with extensive prehospital data linked to trauma center (TC) outcomes have been small. Thus, risk adjusters like age and systolic BP have been treated dichotomously (e.g. age ≥55, SBP <90). In contrast, the size and linkage rate (98%) of the EPIC Study allows complex analysis. Hypothesis: The interactions between age, SBP, and mortality are neither simple nor dichotomous. Methods and Inclusion: Major TBI cases, age ≥10, in EPIC (NIH 1R01NS071049) before TBI guideline implementation (1/07-3/14). Logistic regression was used to associate death with age and lowest EMS SBP, adjusted for confounders, and fitted nonparametrically using penalized thin plate regression splines through the generalized additive model. Results: Included were 13,435 cases (Excl: 6.2% missing data; Med. age 46; 67.8% male). The Figure shows 3D planar images of the associations between adjusted risk of death (vertical axis), age and SBP. Fig A reveals: 1) there is no “hypotension threshold” below 120 mmHg at any age and this inflection point increases to 135 in older adults; 2) the optimal SBP vs outcome “valley” is very broad (e.g. ~120-180 in the young) and increases with age (~135-190 in the elderly). Figs B/C reveal: 1) mortality increases across the entire spectrum of age, 2) in hypotensive cases (SBP <90), mortality increases linearly with increasing age, 3) in non -hypotensive patients, the adjusted risk of death increases much more rapidly after age 40. Conclusion: Due to the small size of extant EMS studies, the evidence supporting parameters in triage guidelines (e.g. “older adults”) and EMS treatment guidelines (e.g. SBP <90) is weak. This analysis reveals that: 1) the interactions between age and SBP are far more complex than previously understood, 2) the rapidly-increasing risk for “older adults” with TBI begins around age 40, 3) the inflection point for hypotension is much higher than current guidelines suggest and increases steadily with age.