The high concentration of respirable dust pollution created during coal mining has long been known to be harmful to employee health. A water absorbing atomization device has certain advantages when spray trapping particle sizes of PM2.5–10. To further improve the PM0–2.5 trapping efficiency, supersonic coaxial pneumatic atomization dust removal technology has been developed. The effects of fog droplet characteristics on the instantaneous diffusion of dust were studied by numerical simulation and macro- and microexperiments for the first time, and the coupling characteristics of fog droplets and dust fields were obtained. The results show that with increasing aerodynamic pressure, the supersonic range extends along the axis toward the nozzle outlet, and the average velocity in the tube increases. Under different pressures, the droplet particle size in the supersonic coaxial atomizing nozzle is <6 μm and decreases with increasing aerodynamic pressure. When a droplet effuses from the nozzle, the transonic distribution of the flow field causes the droplet velocity to increase first and then decrease under the drag force. The droplet field characteristic distribution of supersonic coaxial atomization is determined by droplet evaporation, condensation, and migration. Under the same pressure, with increasing spray distance, the distribution of the droplet particle size increases in a stepwise manner, and the droplet velocity decreases according to an exponential function so that the droplet field produces a high-speed fine fog area. The range of droplets with higher velocities and smaller particle sizes is mainly influenced by migration and increases with increasing pressure. The coupling effect droplet field and dust field can be characterized by the instantaneous dispersion of dust and are determined by the distribution characteristics of the fog droplet field. The large range of high-speed fine fog produced by supersonic coaxial atomization technology easily traps respirable dust, and the classification efficiency of PM0–2.5 reaches 90%. In this study, a new dynamic microfog dust trapping technique was proposed, and a new method of instantaneous sampling combined with a microscopic dispersion test was adopted to characterize the temporal and spatial distributions of dust fields affected by fog droplet fields, reveal the generation of dynamic microfog and the mechanism of dust trapping, enrich the theory of fine dust trapping, and provide technical support for the safe production and utilization of coal.
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