Transformation-induced Plasticity Effect Research Articles

Overcoming strength-ductility trade-off in Si-containing transformation-induced plasticity high-entropy alloys via metastability engineering

Benefiting from the transformation-induced plasticity effect has been recognized as a new approach to develop high-performance Si-containing high-entropy alloys with outstanding room-temperature strength-ductility balance. However, closely controlling the kinetics of α΄-martensite formation is essential to further boost ductility in addition to ultrahigh strength. In the present work, this aim was fulfilled by manipulating the chemical composition of the promising FeCoCrVMnSi system with the replacement of Mn with Ni and adjusting the Si content to fine-tune the stacking fault energy and the driving force of austenite to martensite transformation. The experimental results were obtained by EBSD, TEM, XRD, and tensile testing, and the results were supported by thermodynamic calculations, work-hardening analysis, and assessment of α΄-martensite formation kinetics. Accordingly, the single-phase Fe47Co30Cr10Ni5V8-xSix system was designed. In this system, the Fe47Co30Cr10Ni5V2Si6 alloy exhibited exceptional tensile strength (∼1.1 GPa) and total elongation (72%), outperforming the competitive dual-phase Fe46Co30Cr10Mn5V2Si7 alloy. High strength was attributed to the high solid-solution strengthening effect as well as the volume fraction of α΄-martensite, while its ductility benefited from fine-tuned kinetics of martensitic phase transformation.

Designing the heterogeneous microstructure via a direct warm rolling process to synergistically enhance the strength-ductility in a medium Mn steel

This work introduced a facile method for fabricating heterostructures in a medium Mn steel via a direct warm rolling process. The heavy warm rolling promoted the transformation of metastable austenite (∼12.2 vol%) into hard domain α’ martensite, which formed a heterogeneous microstructure with the untransformed γ (soft domain). After 600 °C re-annealing, the hard domain α’ re-reversed to α + γ, and the heterostructure disappeared. Compared to the homogeneous structure, the heterostructure exhibited the synergistic enhancement of strength-ductility (yield strength (YS): 782 → 1113 MPa; ultimate tensile strength (UTS): 1099 → 1304 MPa; total elongation (TEL): 20.8 % → 21.7 %). Quantitative analysis showed that the heterogeneous deformation induced (HDI) strengthening (∼261 MPa) was the primary contributor to the increased ΔYS (782 → 1113 MPa) value, rather than the traditional strengthening mechanisms. Transformation induced plasticity (TRIP) and twinning induced plasticity (TWIP) effect were the main deformation mechanisms of both homogeneous/heterogeneous structures. However, compared to the homogeneous microstructure, the heterogeneous structure possessed the more pronounced TRIP and HDI hardening effects as well as L-C locks, the cooperative effect of these three factors further improved the strain hardening ability to break through the strength-ductility trade-off dilemma.

Cyclic quenching treatment doubles the Charpy V-notch impact energy of a 2.3 GPa maraging steel

A cyclic quenching treatment (CQT) succeeded in turning a 2.3 GPa maraging steel with a Charpy impact energy of 9 J into a new grade with the same strength but a Charpy impact energy of 20 J upon 4 cyclic treatments. The improvement of mechanical properties is attributed to the refinement and increased chemical heterogeneity of the martensitic substructure, rather than the refinement of prior austenite grain (PAG), as well as the Transformation-Induced Plasticity (TRIP) effect facilitated by small austenite grains. The role of local segregation of Ni during CQT in the formation of Ni-rich austenite grains, Ni-rich martensite laths and Ni-poor martensite laths, was investigated and verified by DICTRA simulations. This study highlights the important influence of Ni partitioning behavior during CQT, providing insights into microstructural evolution and mechanical properties.

Heterogeneous Multi-Phase Grains Improving the Strength-Ductility Balance in Warm-Rolled Fe-18Mn-3Ti Steel.

The thermal properties, microstructure, and mechanical properties of Fe-18Mn-3Ti (wt%) were investigated, focusing on the effects of different heat-treatment processes. Results revealed that the 450 °C warm-rolling sample (450 WR) exhibited promising mechanical properties. Specifically, this sample displayed a yield strength of 988 MPa, an ultimate tensile strength of 1052 MPa, and total elongation of 15.49%. Consequently, a favorable strength-ductility balance was achieved. The strain-hardening ability surpassed that of the cold rolling sample (CR). Microstructure analysis indicated the simultaneous occurrence of dynamic equilibrium between grain deformation and re-crystallization because of the co-influence of thermal and strain in the warm rolling process. This desirable mechanical property was attributed to the presence of a multi-phase (α-martensite, austenite, and ε-martensite) and heterogeneous microstructure. The improvement of ultimate tensile strength was based on grain refinement, grain co-deformation, and the transformation-induced plasticity (TRIP) effect in the early stage of plastic deformation (stage Ⅰ). The improvement of ultimate elongation (TEL) was ascribed to the TRIP effect in the middle stage of plastic deformation (stage Ⅱ).

Enhancing the adiabatic shear resistance of Ti-Zr-Nb-Al high entropy alloy via metastability engineering

Dual-phase Ti-Zr based high entropy alloys are lightweight structural materials with high specific strength, which are promising for the application in warheads and munitions. However, they usually experience adiabatic shear under impact, resulting in early failure. Here, we demonstrate an effective method to enhance the adiabatic shear resistance, benefiting from the transformation-induced plasticity (TRIP) effect. The composition of Ti-Zr-Nb-Al is designed based on a combination of lattice distortion enthalpy, mixing enthalpy, and Bo¯-Md¯ criteria, to enable a metastable solution structure. The alloy is directly water quenched from 900 ℃ to maximally keep the metastable BCC phase (MA), while an annealed alloy with the BCC+HCP dual-phase structure (PA) is also fabricated for comparison. The metastable MA alloy exhibits a doubled fracture strain and 79 % enhancement of impact energy compared with the dual-phase PA alloy, while its dynamic ultimate strength remains almost unchanged. Microstructural analyses at different dynamic stain levels reveal a BCC-α" phase transformation in MA alloy, which delays the generation of phase boundaries, avoids the premature stress concentration, and thereby delays the occurrence of adiabatic shear.

The effect of double intercritical annealing on micromechanical behavior of a medium Mn transformation induced plasticity steel investigated by in situ high energy X-ray diffraction

The micromechanical behavior of a medium Mn transformation induced plasticity (TRIP) steel processed by intercritical annealing (IA) and double intercritical annealing (DIA) has been investigated by using in situ high energy X-ray diffraction during uniaxial tensile deformation. The results show that the ultimate tensile strength (UTS) and total elongation are 777.1 MPa and 39.6 % for IA and 953.6 MPa and 59.1 % for DIA, and that the product of UTS and total elongation is 30.8 GPa·% for IA and 56.4 GPa·% for DIA, respectively. Discontinuous phase transformation from austenite to martensite leads to Portevin-Le Châtelier (PLC) band propagation for both IA and DIA. The pronounced TRIP effect takes place in DIA step by step during deformation and contributes to higher strain hardening, which results in almost doubling the product of UTS and total elongation. The stepwise phase transformation highly corresponds to the lattice strain evolution of ferrite and austenite, indicating that load partitioning occurs during the deformation. The change of grain structure generated by different heat-treatments correlate with the load partitioning, thereby inducing large discrepancy in micromechanical behavior. The present investigation provides a deeper fundamental understanding of the effect of double inter-critical annealing on micromechanical behavior and effective engineering strategies for improving the product of UTS and total elongation for the medium Mn TRIP steels.

Unveiling the roles of initial phase constituents and phase metastability in hydrogen embrittlement of TRIP‐assisted VCrCoFeNi medium‐entropy alloys

Medium-entropy alloys (MEAs) that exhibit transformation-induced plasticity (TRIP) from face-centered cubic (FCC) to body-centered cubic (BCC) are considered promising for liquid hydrogen environments due to their remarkable cryogenic strength. Nonetheless, studies on hydrogen embrittlement (HE) in BCC-TRIP MEAs have not been conducted, although the TRIP effect and consequent BCC martensite usually deteriorate HE susceptibility. In these alloys, initial as-quenched martensite alters hydrogen diffusion and trap behavior, and deformation-induced martensitic transformation (DIMT) provides preferred crack propagation sites, which critically affects HE susceptibility. Therefore, this study aims to investigate the HE behavior of BCC-TRIP MEAs by designing four V10Cr10Co30Fe50–xNix (x = 0, 1, 2, and 3 at%) MEAs, adjusting both the initial phase constituent and phase metastability. A decreased Ni content leads to a reduced fraction and mechanical stability of FCC, which in turn increases HE susceptibility, as determined through electrochemical hydrogen pre-charging and slow-strain rate tests The permeation test and thermal desorption analysis reveal that the hydrogen diffusivity and content are affected by initial BCC fraction, interconnectivity of BCC, and refined FCC. As these initial phase constituents differ between the alloys with FCC- and BCC- dominant initial phase, microstructural factors affecting HE are unveiled discretely among these alloy groups by correlation of hydrogen-induced crack behavior with hydrogen diffusion and trap behavior. In alloys with an FCC-dominant initial phase, the initial BCC fraction and DIMT initiation rate emerge as critical factors, rather than the extent of DIMT. For BCC-dominant alloys, the primary contributor is an increase in the initial BCC fraction, rather than the extent or rate of DIMT. The unraveled roles of microstructural factors provide insights into designing HE-resistant BCC-TRIP MEAs.

Development of TRIP phenomenon using power refining of retained austenite by niobium

AbstractThe illustrations above demonstrate that as the percentage of niobium increases, the grain size decreases, leading to an increase in the stability of transformation induced plasticity steel. This, in turn, results in improved mechanical strength. The optimal volume fraction of retained austenite for a significant transformation induced plasticity effect to occur is reported to be in the range of 10 vol. %–20 vol. %. The volume fraction of retained austenite directly determines the carbon content and grain size of the retained austenite, its two main stabilization factors. The stability of the retained austenite dictates when the strain‐induced martensite transformation (SIMT) occurs during straining of transformation induced plasticity high strength steel. Unstable retained austenite transforms almost immediately upon deformation, increasing work hardening rate and formability during the stamping process. At the appropriate stability of the retained austenite, the Strain‐Induced Martensite Transformation begins only at strain levels beyond those produced during stamping and forming, and the retained austenite is still present in the final part; it can transform into martensite in the event of a crash, providing greater crash energy absorption. The tensile strength level of micro‐alloyed transformation induced plasticity steels may exceed 1 GPa. Grain refinement mechanism is considered as the most applied mechanism used in increasing of steel strength without deterioration of ductility and toughness. Recently, it was proposed that the grain refinement could act positively on promoting the transformation induced plasticity effect of advanced high strength steel through improving the stability of retained austenite. In this research, quenching and partitioning heat treatment technique was applied to four grades of low carbon steel with different percentage of niobium. Then, the effect of niobium on grain refinement has been detected by microstructure observations. Mechanical properties and strain hardening properties of investigated steel have been determined. In addition, by using x‐ray diffraction, as well as a new electric resistance‐based sensor, it was possible to characterize the stability of the retained austenite through the plastic deformation of steel. Grain refinement by using of niobium has a great impact on promoting the stability of retained austenite against the plastic stress at the plastic deformation zone.

Superior combination of strength and ductility in Fe–10Mn-0.6C steel trigged by austenite reversion transformation

Austenite reversion transformation process was employed on Fe–10Mn-0.6C steel to adjust the content and stability of austenite and the transformation-induced plasticity effect was effectively improved. With increasing annealing temperatures from 550 °C to 590 °C and 620 °C, the content and proportion of lath-like austenite significantly increased. Austenite exhibited different stability after annealing at different temperatures, mainly related to the distribution of Mn and C. The higher the local Mn and C concentration, the more stable austenite, vice versa. After annealing at 620 °C for 6 h, the highest austenite content of 61 % was achieved, and half of that had a lath-like morphology. The steel had a superior combination of ultimate tensile strength of 1500 MPa and elongation of 59 %, resulting from the enhanced transformation-induced plasticity effect. The key reason was the alternating distributions of austenite and ferrite laths, accompanied with the formation of nanotwins in the austenite with high stability.

Hybrid Analytical-Numerical Modeling of Surface Geometry Evolution and Deposition Integrity in a Multi-Track Laser-Directed Energy Deposition Process

Abstract Modeling multitrack laser-directed energy deposition (LDED) is different from single-track deposition. There is a temporal variation in the deposition geometry and integrity in a multitrack deposition, which is not well understood. This article employs an analytical model for power attenuation and powder catchment in the melt pool in conjunction with a robust fully coupled metallurgical-thermomechanical finite element (FE) model iteratively to simulate the multitrack deposition. The novel hybrid analytical–numerical approach incorporates the effect of preexisting tracks on melt pool formation, powder catchment, geometry evolution, dilution, residual stress, and defect generation. CPM 9V steel powder was deposited on the H13 tool steel substrate for validating the model. The deposition height is found to be a function of the track sequence but reaches a steady-state height after a finite number of tracks. The height variation determines the waviness of the deposited surface and, therefore, the effective layer height. The inter-track spacing (I) plays a vital role in steady-state height evolution. A larger value of I facilitates faster convergence to the steady-state height but increases the surface waviness. The FE model incorporates the effects of differential thermal contraction, volume dilation, and transformation-induced plasticity. It predicts the deposition geometry and integrity as a function of inter-track spacing and powder feed rate. The insufficient remelting of the substrate or the preceding track can induce defects. A method to predict and mitigate these defects has also been presented in this article.

Microstructure evolution of V-containing low carbon ultra-fine bainitic steel during medium-temperature tempering and strengthening-toughening mechanism

In the present study, the microstructure evolution and the corresponding mechanical properties of V-containing low carbon ultra-fine bainitic steel during tempering were studied. The results show that during the initial stages of tempering, part of retained austenite in V-containing ultra-fine bainite steel transforms into bainite. The stability of the retained austenite improves when the tempering period is increased to 5 h. Simultaneously, nano-sized VC precipitates are precipitated in the microstructure. On the one hand, these phases can give full play to the transformation-induced plasticity (TRIP) effect by modulating the carbon content of the retained austenite. On the other hand, they can also reduce the lattice distortion in the matrix and combine it with the lower dislocation density, thereby improving the plasticity of the specimen. At the same time, the fine precipitated phase can also effectively improve the toughness of the cleavage crack region in the transition zone, preventing the micro-cracks from generating at the interface of the precipitated phase and then extending to the adjacent matrix to cause fracture, so that the uniform elongation, total elongation, impact toughness at room temperature and impact toughness at low temperature of the 5 h specimen are as high as 8.8 ± 0.2 %、16.2 ± 0.7 %、113 ± 4 J/cm2 and 76 ± 2 J/cm2, respectively. Furthermore, the primary contribution of the strengthening mechanism in the microstructure has shifted from fine grain strengthening and dislocation strengthening to precipitation strengthening, and part of the retained austenite undergoes a martensitic transformation during cooling, resulting in the highest yield strength of 1086 MPa for the 5 h specimen. The tensile strength is effectively maintained at 1402 MPa by increasing the tempering period, which has good tempering resistance, to achieve the comprehensive performance optimization of bainitic steel.

Segregation-dependent mechanical stability of reverted austenite and resultant tensile properties of Co-free maraging steel fabricated by wire-arc directed energy deposition

The segregation-dependent mechanical stability of reverted austenite (RA) and resultant tensile properties was investigated on Co-free maraging steel fabricated by wire-arc directed energy deposition (DED). The results showed that the segregation in the interdendritic regions enabled the formation of gradient reverted austenite in Co-free maraging steel fabricated by wire-arc DED when subjected to aging heat treatment. The content and mechanical stability of reverted austenite and resultant tensile properties were strongly dependent on the degree and compositional gradient of segregation in the interdendritic regions as well as the post heat treatment process. The reverted austenite with compositional gradient inherited from the segregation, transformed into martensite successively from the edge to the interior within individual reverted austenite grain at different strain levels. Besides, the variations in the degree and compositional gradient of segregation in the interdendritic regions widened the range the mechanical stability of the reverted austenite and thereby activating martensite transformation over a broad strain regime. Annealing process prior to aging could modify the degree and compositional gradient of segregation in the interdendritic regions and accordingly tune the content and the range of mechanical stabilities of reverted austenite grains, thus attaining a gradual and consistent transformation induced plasticity effect over whole deformation regime and thereby increasing ductility without sacrificing strength of Co-free maraging steel fabricated by wire-arc DED.

Modulating hierarchical microstructural components to enhance strength-ductility synergy of a high-entropy alloy containing brittle sigma phase

Although brittle intermetallic phases are usually unwanted in the design of strong and ductile alloys, high strength and good ductility can be achievable in high-entropy alloys (HEAs) containing brittle phases. Here, we present an investigation on modulating the hierarchical microstructural components in a prototype metastable HEA (Fe30Cr25Co25Mn10Ni10, at. %) containing sigma (σ) phase to optimize the mechanical properties. An excellent combination of tensile strength (999.3 MPa) and ductility (57.7 %) is achieved in alloy sample containing recrystallized grains of various sizes, which is mainly attributed to the continuous transformation-induced plasticity (TRIP) effect and the back stress effect caused by the pile-up of geometrically necessary dislocations at various interfaces in the hierarchical microstructures. The decrease in fraction of hard domains (σ particles, non-recrystallized and small-sized grains) can lead to the decrease of tensile strength due to the weakened back stress effect. However, an excessively high fraction of hard domains (particularly with small-sized grains and σ particles) suppresses the TRIP effect, facilitating crack propagation and reducing ductility. The back stress effect can be rationally controlled through tuning the fraction and size of small-sized grains (accompanied with fine σ particles) by thermo-mechanical treatments, which can also enable the activation of TRIP effect in grains of various sizes to render high strain-hardening rate and good strength-ductility synergy. This provides a strategy for achieving an optimum combination of strength and ductility for metastable HEAs containing fine brittle phases via alleviating the embrittling effect of brittle phases and retaining the precipitation strengthening effect.

Effect of Si on the deformation behavior of retained austenite and annealed martensite in medium Mn steels

The present study systematically investigated the effect of Si additions from 0 to 4 wt % on the deformation mechanism of a Fe-0.2C-6.8Mn (wt. %) medium Mn steel. The duplex microstructure consisting of film-like retained austenite (RA) and lath-shaped annealed martensite (AM) was produced for different Si alloyed steels by annealing treatments. They have similar volume fraction of RA. The effect of Si content on the dynamic strain aging (DSA) of RA and the serration type of tensile curves, as well as the fine structure evolution within AM during deformation was studied in detail. For the different Si alloyed steels, their tensile curves all exhibit flow serrations, accompanied with the propagation of the Portevine-Le Châtelier (PLC) band caused by DSA in RA. The serration type was sensitive to Si content. For the high Si steel, only type B serrations appear. This is attributed to the high Si content in RA, promoting aged dislocations by C atoms due to the repulsive interaction between C and Si atoms. For the low Si and Si free steels, type A serrations occur after type B serrations disappear at a certain strain. The mechanical stability and Mn/Si contents of RA play an important role in the PLC band propagation. The Si content has also an important effect on the evolution of dislocation configuration within AM during deformation. In the low and Si free steels, the dislocation multiplication and tangles, as well as the formation of dislocation walls, dividing up the laths appear in the AM. While in the high Si steel, it is found that the dislocation cells appear within the AM due to Si addition promoting the formation of screw dislocations by neutron diffraction technique, and the cross slip of screw dislocations as a necessary mechanism for dislocation cell formation. The formation of dislocation configuration with low energy is believed to be another essential factor improving the mechanical properties, besides the transformation-induced plasticity effect. This work paves a new pathway towards tailoring dislocation configuration for designing a new generation advanced high-strength steel.

Discovery of microsegregation-aided transformation and twinning-induced plasticity in low Mn steel through directed energy deposition of functionally graded materials

Functionally graded materials (FGMs) combining two dissimilar steels, stainless steel 316 L and high-strength low-alloy steel, were additively manufactured using directed energy deposition. High-throughput characterization of the dissimilar steel FGM led to the discovery of a low Manganese (Mn<1 wt.%) TRIP (transformation-induced plasticity) and TWIP (twinning-induced plasticity) steel with a metastable microstructure enabled by additive manufacturing. Microsegregation from non-equilibrium solidification caused phase stability and stacking fault energy heterogeneity, leading to TRIP and TWIP effects in the as-built condition without heat treatment. Tensile testing of the new as-built TRIP and TWIP steel resulted in ultimate tensile strength of 960 MPa, yield strength of 415 MPa, total elongation of 26 %, and a unique strain hardening rate that increases after yielding. We compare experimental measurements of microsegregation with thermodynamic modeling to discuss the impact of microsegregation on phase stability, stacking fault energy, and solidification cracking susceptibility in additively manufactured FGMs. The highlights of this work include the discovery of a novel pathway for achieving TRIP and TWIP effects in additively manufactured steels without heat treatment. This work also shows that the TWIP effect can be introduced without high Manganese content playing a critical role in adjusting stacking fault energy.

High strength and high ductility of 60Si2CrVAT spring steel through a novel quenching and partitioning (Q-P) process

The balance between strength and ductility in spring steel is a perennial issue. However, production using traditional quenching and tempering (Q-T) process is challenging because tempered martensite provides high tensile strength but significantly reduces ductility. To solve this problem, we propose a novel quenching and partitioning (Q-P) process to enhance the comprehensive properties of 60Si2CrVAT spring steel. The novel Q-P process introduced 31.56% excellent mechanical stability retained austenite, which existed mostly as a film-like between the martensite and bainite laths, and ensured a continuous and long-lasting transformation-induced plasticity (TRIP) effect. Moreover, Q-P process reduced the effective grain size due to the diffusion of carbon, and changed the fracture behavior due to the coordinated deformation of multiphase microstructure. Consequently, the total elongation of the spring steel increased by approximately 180%, from 7.8% to 21.7%, while the tensile strength of the spring steel was not affected and remained at a high of 1809 MPa. In conclusion, the novel Q-P process adjusted the volume fraction of the martensite, bainite, and retained austenite multiphase microstructure, and fully leveraged the synergistic effect of the multiphase microstructure to optimize the properties of spring steel.

Optimizing strength & ductility combination of medium-carbon TRIP steel via multi-stage work hardening

The effect of the retained austenite (RA) stability on mechanical properties of a medium-carbon transformation-induced-plasticity (TRIP) steel at different deformation temperatures was studied. Two steels were obtained by adjusting the annealing temperature from 780 °C to 820 °C and controlling the isothermal bainitic process, and the carbon content of RA in the steels was 1.2% and 1.4%, respectively. At 25 °C, ultimate tensile strength, yield strength and total elongation of the steel after intercritical annealing at 780 °C were 1390 MPa, 870 MPa and 40%, respectively. When the deformation temperature increased to 200 °C, yield strength nearly kept constant (860 MPa) while total elongation significantly increased to 73%. The stability of RA had a significant influence on the deformation mechanisms of the steel, hence leading to the distinct variation of the mechanical properties. The RA stability increased with increasing deformation temperature to 200 °C, reducing the rate of transformation from RA to martensite and making the TRIP effect more persistently. Meanwhile, due to low solubility of Cu atom and the large number of dislocations acting as fast diffusion channels for Cu and C atoms in transformed martensite, the joint action of the increasing temperature and the continuous TRIP effect promoted the formation of numerous nanosized precipitates including η carbides and Cu particles in the newly formed martensite. As a result, the work hardening rate was significantly increased, improving the ductility without sacrificing the strength. This study provides a strategy to control the deformation mechanisms of medium-carbon TRIP steel, which can tailor the stability of RA according to the requirement of application, so as to obtain a good combination of strength and ductility.

Microscopic insights of the extraordinary work-hardening due to phase transformation

Commercial 316 L stainless steel is known for its appreciable strength and ductility, as well as strong resistance against corrosion and radiation damage. Remarkably, upon cooling, 316 L maintains high ductility while the strength increases significantly, making the alloy an excellent choice for applications at low temperatures. Despite these attractive properties, the physical mechanisms underlying the outstanding low-temperature mechanical properties have not been established. Here, we report an in situ neutron diffraction study of 316 L that reveals an extraordinary work-hardening rate (WHR) of ∼7 GPa at 15 K. Detailed analyses show that the major contribution to the excellent strength and ductility comes from the transformation-induced plasticity (TRIP) effect, introduced by the austenite-to-martensite (γ-to-α′) phase transition. A dramatic increase in the WHR is observed along with the transformation; the WHR declined when the austenite phase is exhausted. During plastic deformation, the volume-fraction weighted phase stress and stress contribution from the α′-martensite increase significantly. The neutron diffraction data further suggest that the γ-to-α′ phase transformation was mediated by the ε-martensite, as evidenced by the concurrent decline of the ε phase with the γ phase. This study sheds light on the extraordinary work-hardening effect due to phase transformation, which will provide guidance in the design of complex alloys.

Correlation of microstructure, mechanical properties, and residual stress of 17-4 PH stainless steel fabricated by laser powder bed fusion

17-4 precipitation hardening (PH) stainless steel is a multi-purpose engineering alloy offering an excellent trade-off between strength, toughness, and corrosion properties. It is commonly employed in additive manufacturing via laser powder bed fusion owing to its good weldability. However, there are remaining gaps in the processing-structure-property relationships for AM 17-4 PH that need to be addressed. For instance, discrepancies in literature regarding the as-built microstructure, subsequent development of the matrix phase upon heat treatment, as well as the as-built residual stress should be addressed to enable reproducible printing of 17-4 builds with superior properties. As such, this work applies a comprehensive characterisation and testing approach to 17-4 PH builds fabricated with different processing parameters, both in the as-built state and after standard heat treatments. Tensile properties in as-built samples both along and normal to the build direction were benchmarked against standard wrought samples in the solution annealed and quenched condition (CA). When testing along the build direction, higher ductility was observed for samples produced with a higher laser power (energy density) due to the promotion of interlayer cohesion and, hence, reduction of interlayer defects. Following the CA heat treatment, the austenite volume fraction increased to ∼35 %, resulting in a lower yield stress and greater work hardening capacity than the as-built specimens due to the transformation induced plasticity effect. Neutron diffraction revealed a slight reduction in the magnitude of residual stress with laser power. A concentric scanning strategy led to a higher magnitude of residual stress than a bidirectional raster pattern.

Sensitivity of reduction rate on the mechanical response of boron-doped Fe50Mn30Co10Cr10 high entropy alloy

Phase transformation induced plasticity (TRIP) effect is an effective technical solution to enhance the strength and ductility of alloys, represented by Fe50Mn30Co10Cr10 high entropy alloy (HEA). Introducing heterostructures into alloys is also an effective synergistic method for enhancing the strength and ductility of alloys. Combining element doping, heterostructures, and the TRIP effect of the alloy itself can enable the alloy to achieve both high strength and high ductility. In this work, the boron doped Fe50Mn30Co10Cr10 HEA were prepared by cold rolling with different reduction rates followed by recrystallization annealing processes. Different reduction rates result in different heterogeneous structures. The large rolling reduction weakens the advantage of heterogeneous structure for introducing large stress concentration, resulting in the low ductility of the alloy. The sample with small rolling reduction shows excellent strength and ductility, which comes from the synergistic effect of large-small grains matching and TRIP effect. In summary, the TRIP effect combined with the appropriate amount of reduction and low recrystallization temperature annealing induced heterostructure is an effective solution to overcome the strength ductility trade-off.