Traditional Spinning Research Articles

Li Nationality Intangible Cultural Heritage in the Development of Cultural and Creative Products Research

As one of the main indigenous nationalities in Hainan Island, the unique intangible cultural heritage of the Li nationality is an important part of the multicultural treasure house of the Chinese nation. This paper aims to explore the li intangible culture in the product development application and research, through the analysis of li traditional spinning weaving techniques, rattan art, li silver and other intangible cultural connotation and artistic characteristics, put forward the use of modern design concept and technology for product development strategy, in order to protect and inheriting li intangible culture provide new ideas and methods.

A comparative study on microstructures of a high-Zn AlZnMgCuZr alloy fabricated by casting and melt spinning

A high-Zn Al–27Zn-1.5Mg-1.2Cu-0.08Zr alloy was prepared by traditional casting and melt spinning. The as-casted alloy consists of well-developed α-Al dendrites with many coarse η-phase and low solute concentration, coarse network precipitates at grain boundaries and the α-Al/η-phase eutectic structures at triple junctions. Due to these featured structures, the as-cast alloy exhibits a low tensile strength of 101 MPa with room temperature and high temperature (300 °C) damping capacity of 0.0058 and 0.027 respectively. Comparatively, the as-spun alloy reveals gradient cross-sectional microstructures after solidification: an ultrafine grained region near the wheel surface, a transition region and an equiaxed-grained region near the ribbon free surface, with changes of precipitate morphologies from granular shape to network shape via vermicular. High-density nano-sized η′-phase/GP-zones within α-Al grains result in a higher tensile strength (121 MPa) of as-spun alloy with room temperature and high temperature (300 °C) damping capacity of 0.0049 and 0.048 respectively. Fracture analysis shows that the as-casted alloy fails in a mixed-mode fracture, comprised predominantly of transgranular fracture, quasi-cleavage fracture, cleavage fracture and dimple fracture, whereas the as-spun alloy failed in cleavage fracture and dimple fracture.

A new spinning-extrusion forming technology for the inner-ribbed component

To solve the problem that the rib filling height is low in the traditional spinning forming (TSF) of ribbed component, a new spinning-extrusion forming technology (SEF) was proposed. A convenient device was built to conduct the SEF experiment, whose results show that the new SEF can greatly increase the rib filling height by 53% compared with the TSF. Moreover, the improvement mechanism and prediction model of rib filling height in the SEF were investigated. It is found that the rib filling in SEF is mainly dependent on two deformation stages: tension-shear deformation, which makes the material accumulate and bulge above the rib groove; compression-shear deformation, which makes the accumulated material fill into the rib groove. The final rib filling height is linear dependent on the material bulge amount in the tension-shear deformation stage. And, the improvement of rib filling by SEF lies in it can enhance the duration and deformation amount of tension-shear deformation stage, thus improve the material bulge amount in contrast to the TSF. On these bases, taking the material bulge region in SEF as object, slab method was used to analyze its deformation mechanics and establish the differential mechanical equilibrium equations; Thamasett method was adapted to calculate the spinning force; synthetically, the material bulge amount was theoretically calculated. Then, combing the linear relation between the material bulge amount and rib filling height, the model for prediction of rib filling height in the SEF was developed. The predicted rib filling heights under various processing parameters indicate that the rib filling height can be improved by increasing the extrusion force, thickness reduction rate, feed ratio and roller attack angle in the SEF.

Tailoring of Gelatin-Chitosan Nanofibers Functionalized with Eucalyptus Essential Oil via Electroblowing for Potential Food Packaging and Wound Dressing Applications

In recent years, new approaches to fabricating nanofiber networks for potential applications in wound dressing and food packaging have been in the spotlight. This study aimed to produce functional webs based on gelatin, chitosan, and eucalyptus essential oil using the electro-blowing method instead of traditional spinning methods such as electrospinning. The resultant nanofiber webs exhibit promising morphological characteristics, including reduced fiber diameters, enhanced air permeability, and improved thermal stability. The integration of chitosan and eucalyptus essential oil overcomes limitations associated with gelatin, offering enhanced mechanical properties, antibacterial efficacy, and potential attributes for wound healing and food packaging. The combination of gelatin and chitosan contributes to biodegradability and biocompatibility, crucial for developing materials compatible with the natural environment. The addition of eucalyptus essential oil provides an additional layer of antimicrobial protection, aligning with sustainability goals in wound care and active food packaging. A comprehensive analysis encompassing SEM morphologies, fiber diameters, air permeability, FTIR spectra, TGA thermograms, and contact angle measurements establishes a thorough understanding of the fabricated nanofiber webs’ characteristics. Despite the favorable properties exhibited by the developed nanofiber webs for wound healing and food packaging applications, the incorporation of eucalyptus essential oil resulted in a reduction in tensile strength and elongation ratios. This observation highlights the necessity for further optimization and fine-tuning of the formulation to strike a balance between antimicrobial benefits and mechanical properties. Distinguished by its unique combination of gelatin, chitosan, and eucalyptus essential oil, this research contributes to the advancement of nanofiber technology, expanding knowledge in the field and paving the way for the development of advanced materials with enhanced therapeutic properties for wound healing and food packaging.Graphical

Dynamic optimization of die-less spinning process through autonomous modeling of time-varying forming law

Die-less spinning is a typical incremental forming technology with flexible processing parameters, including the roller path and loading parameters, whose forming law changes dynamically and easy-to-produce defects of excessive thinning and flange wrinkling. This brings a great challenge to the process design of die-less spinning. In this study, we proposed a novel dynamic optimization approach and system considering the time-varying forming law for the processing parameters in die-less spinning. The idea of proposed approach is that simulating the spinning process step by step through autonomous finite element modeling, real-time extracting and modeling the simulated spinning status at each forming step to capture the time-varying forming law, then gradually optimizing the processing parameters through efficient multi-objective optimization algorithm. By conducting the proposed dynamic optimization approach to the first spinning pass of die-less spinning, series of polynomial response surface models (PRSM) of wall thickness and flange wrinkling at various forming steps were developed to describe the time-varying forming law. On this basis, the roller path and matching loading parameters in each step were gradually optimized through a differential evolution algorithm with the multi-objective of minimizing wall thickness reduction, reducing flange wrinkling and maximizing forming efficiency. The optimized process produced better spun part than the traditional spinning process, presenting the wall thickness reduction ≤5 % and the flange wrinkling ≤2.5 mm. Furthermore, the time-varying influence of processing parameters on the wall thickness and flange wrinkling were elucidated based on the PRSM of spinning status at various forming steps.

Scalable fabrication of multifunctional polylactic acid fibrous membranes with enhanced superhydrophobicity and radiative cooling performance

The disadvantages of traditional bio-based materials melt centrifugal spinning, such as low efficiency, long cycle and poor performance, limit its industrialization process. Herein, a scalable strategy was proposed for the fast and scale fabrication of bio-based melt centrifugal spinning fiber. The polymer melt was continuously transported to the high-speed rotating centrifugal disk, where it was rapidly conveyed and separated. The separated melt was then drawn and cooled by the synergistic supergravity and high-pressure cyclone field, resulting in formatting a nonwoven fabric by self-bonding alone with a diameter of ∼3 μm. Compared to conventional white CVC fabrics, the fabricated polylactic acid fibrous membranes demonstrated exceptional biocompatibility (cell viability of 98.7%), radiative cooling properties and favorable emissivity (94.1%), which can reduce the covered object temperature by 4.6 °C during hot summer. Furthermore, the water vapor transmission rate, moisture regain, water absorption, and boiling water shrinkage rate of PP20/8-F are 39.98 g m−2 h−1, 2.31%, 2.09%, and 8.11%, respectively, meeting the comfort requirements of wearable fabrics. The robust superhydrophobicity with a water contact angle of 153 ± 1° provides excellent antifouling and self-cleaning properties. This novel bio-based material melt centrifugal spinning method provides a viable strategy for the industrial preparation of high-performance and functionalized fibrous.

Transforming melange fabric waste into mélange yarn employing compact, Siro, and compact-Siro spinning: A cleaner and sustainable strategy

The concept of sustainable and eco-friendly production of textiles has gained significant traction in recent years. Utilizing sustainable raw materials, processes, and recycling methods are fundamental strategies in the development of cleaner and more eco-conscious textile manufacturing. The current work reports a sustainable approach to manufacturing melange yarn from recycled fibers shredded from pre-consumer cotton/viscose mélange fabric waste. The recycled fibers obtained by the shredding method are short and lumpy, necessitating the blending with virgin fibers which serve as carriers throughout the spinning process. In the traditional ring spinning system, the poor inter-fiber cohesion, especially shorter recycled fibers, inhibits achieving the optimum yarn quality. With a view to their better control during spinning, advanced spinning systems such as Siro, compact and compact-Siro spinning were adopted. Experimental results revealed that all these spinning systems led to superior yarn qualities. Among them, yarn produced with compact-Siro spinning demonstrated the most significant improvements in yarn structure (reduced hairiness, unevenness & imperfections) and properties (increased strength & elongation). Through adept engineering and precise process control, 30-Ne (19.68 Tex) melange yarns containing up to 60% recycled mélange fiber were successfully produced. These melange yarns proved to be suitable for manufacturing knit fabrics with aesthetics similar to commercial mélange fabrics. The innovation of producing melange yarn, incorporating 60% recycled fibers, introduces a revolutionary concept aimed at supporting the Sustainable Development Goal (SDG) 12. This initiative aims to reduce the reliance on production of viscose, and cultivating and processing cotton, thereby making significant contributions to environmental conservation in various dimensions. Moreover, embracing this approach offers the potential for cost savings in the production of melange clothing.

Numerical simulation and experimental investigation of lattice-apron compact spinning with an air guide

The four-roller compact spinning system is widely used today and is considered an improvement over traditional ring spinning because of its excellent yarn properties. Reducing energy consumption in compact spinning has always been a key issue for the textile industry. This paper proposed a method for installing an air guide on compact spinning to reduce energy consumption. Four types of air guides were designed with different side shapes (Type-N, Type-L, Type-R, and Type-LR), and the airflow characteristics in the converging zone were analyzed using numerical simulation. In addition, high-speed photography technology and image-processing technology were used to study the dynamic state of the fiber bundle in the flow field of the converging zone. The effectiveness of the preferred solution of the air guide was also verified by spinning experiments. The results revealed that the best air guide was Type-LR, achieving a 3.7% reduction in yarn hairiness even after a decrease in negative pressure by 800 Pa and a 58.4% reduction in power of the fan motor, surpassing the yarn quality observed without any air guide.

Compact spinning: a comprehensive review of the revolution in yarn manufacturing

Compact spinning has emerged as a contemporary spinning technology that has garnered significant attention due to its capacity to produce yarns with excellent properties. The strategy is a variation of conventional ring spinning that seeks to get rid of the spinning triangle while improving the uniformity, strength, and hairiness of the yarn. In compact spinning, fiber condensation is achieved by negative pressure airflow, which compresses the fibers and reduces their thickness. This results in a higher packing density of the fibers, leading to stronger and more uniform yarns. In this article, we provide a comprehensive overview of compact spinning technology, covering its principle, fiber condensation method, and the types of machines used. The quality of the yarn is greatly influenced by various systems and parameters such as lattice apron, air suction slot geometry, airflow fields, and twist mechanism employed in compact spinning. We present a compendium of the various developments established in studies on compact spinning, which could serve as a platform for developing new techniques in compact spinning for the production of high-quality yarns with low economic burdens. This review discusses compact spinning, two main systems, machines, influential parameters/peripherals, disadvantages, and the future prospects of compact spinning. Additionally, we provide a summary of previous research on compact spinning, highlighting its benefits and advantages over traditional ring spinning. Furthermore, we discuss the impact of guiding devices and lattice apron type on yarn quality. We also explore the potential of three-dimensional (3D) printing technology in enhancing the performance and design of compact spinning machines.

Hydrogel-assisted microfluidic wet spinning of poly(lactic acid) fibers from a green and pro-crystallization spinning dope

Poly(lactic acid) (PLA) fibers have found a broad range of applications in medical textiles. While traditional spinning methods usually involve harsh conditions, such as high temperatureor toxic organic solvents, the challenges in producing PLA fibers via a green route are yet to be overcome. Herein, we described a new strategy for PLA fiber production, which combines the controlled and benign spinning conditions enabled by microfluidics and a novel green spinning dope with bio-sourced CyreneTMas a non-toxic solvent for PLA. This strategy is enabled by the in-situ formation of ahydrogel shell around the focused PLA/Cyrene™spinning dope stream. This hydrogel shell stabilizes the core stream and facilitates the solidification of the PLA fiber. Our hydrogel-assisted microfluidic wet spinning (HA-MWS) strategy represents the first-ever method that allows for the continuous room-temperature production of highly porous PLA fibers (porosity > 80 %) without the need for petroleum-based chemicals. We characterized the solution properties of the PLA/CyreneTMspinning dope and discovered that CyreneTMcan induce PLA crystallization, with resultant crystals acting as cross-linking centers for the spinning dope gelation. We then explored the microfluidic wet spinning process, using the spinning dope as the core flow and the alginate aqueous solution as the shell flow to achieve controlled fiber production. The resulting PLA fibers underwent comprehensive morphological, structural, and mechanical characterization. Our process enables the green productionofPLA fibers under mild conditions.More importantly, a bio-based green and pro-crystallization solvent was for the first time used to develop PLA spinning dope, which gives rise to a range of promising fiber properties (e.g. high porosity), which can broaden potential biomedical applications of PLA fibers.

Influence of Inner Roller Geometric Parameters on Counter-Roller Spinning with 6061 Aluminum Alloy Tube

The inner roller exerts a supportive and thinning effect on the inner side of the tube during counter-roller spinning. In this paper, the Finite Element Analysis (FEA) model of counter-roller spinning for a 6061 aluminum alloy tube was established based on the ABAQUS/Explicit module. The deformation characteristics and the influence of inner roller geometrical parameters on the tube spinning were analyzed. The results showed that the stress–strain on the outer of the tube was greater than that of the inner, and flaring was more prone to occur in the initial stage of counter-roller spinning compared to traditional mandrel spinning. The order of the effects of geometrical parameters of the inner roller on the roundness error and wall thickness deviation was as follows: nose radius > diameter > front angle. The order of factors influencing the inner and outer spinning force was as follows: diameter > nose radius > front angle. Increasing the diameter of the inner roller can improve the spinning stability and forming accuracy of counter-roller spinning. It was beneficial to improve the forming accuracy when the nose radius of the inner roller was slightly larger than that of the outer roller. The front angle of the inner roller has little influence on the spinning forming accuracy.

Effect of receiver plate temperature and magnetic lens on the performance of electrospun PAN

The homebuilt traditional electrostatic spinning apparatus was equipped with a silicone rubber heating plate and a magnetic lens to produce polyacrylonitrile (PAN) nanofiber films. The PAN nanofibers used in this experiment were examined using a scanning electron microscope (FE-SEM) as well as other characterization tools to determine their morphology, diameter, crystallinity, thickness, and mechanical characteristics. The experimental results showed that the combined effect of two parameters, the temperature of the receiver plate and the magnetic field generated by the magnetic lens let to the production of fibers with a smaller diameter (308 nm). The magnetic field generated by the magnetic lens increased the thickness of the nanofiber membrane, whereas the temperature decreased the diameter of the nanofibers. The combined effect of the temperature and magnetic fields increased the thickness of the nanofiber membrane. The combined effect of the aforementioned parameters led to a nanofiber crystallinity of 70.72%, which was higher than the average crystallinity generated by the individual impact of the said parameters. The mechanical characteristics also improved significantly with an increase in receiver plate temperature. In conclusion, the combined effect of the temperature of the receiver plate and the magnetic field generated by the magnetic lens improved the performance of the PAN nanofibers and was more significant than their independent impact. A foundation for the preparation of high-performance filtration membranes was laid and the results paved the way for industrializing the process.

Cryogenic die-less spinning of aluminum alloy thin-walled curved components and microstructure evolution

Cryogenic die-less spinning was proposed to address wrinkling and cracking, which occur in traditional spinning, to form large thin-walled curved components. A finite element model for this technique was developed, and die-less spinning at room temperature (RT) and cryogenic temperature (CT) was conducted to determine its feasibility. The wall thickness and the hardness of the components were then measured, and the microstructure evolution was observed to evaluate the forming accuracy and quality of the components. The component could be formed entirely (with a height of 45 mm) at cryogenic temperature feeding in a single pass, but the component formed at room temperature was broken with a height of 17.2 mm. In addition, the component formed via a single-pass feed path had a large stress concentration area and poor wall thickness accuracy. Results indicate that cryogenic temperature and multi-pass feed path could improve the formability of the component. Owing to the suppression of dynamic recovery at cryogenic temperature, smaller substructures were formed, and more dislocations accumulated in the grain, causing a higher level of work hardening of the alloy. The dislocation density of the components formed via a single-pass feed path at CT, multi-pass feed path at CT, and multi-pass feed path at RT were 3.40 × 1013, 2.62 × 1013, and 1.97 × 1013, respectively. The plasticity of the alloy was significantly improved at cryogenic temperatures because of the increased critical dislocation density and the improved work hardening ability.

A novel air-assisted rotor spinning technique for ultra-stable antibacterial nanofiber/cotton hybrid yarn

Antibacterial textiles have attracted much attention in recent years. The stability of the antibacterial effect is one of the most important properties of antibacterial textiles. Integrating antibacterial nanofibers into cotton yarn is a green and efficient method to produce antibacterial textiles. However, due to the loose yarn structure of traditional rotor spinning, the functional nanofibers are easily detached from the blended yarns, resulting in reduced antibacterial effect. Herein, we modified the rotor spinning unit by adding an extra air supply channel for tighter yarn structure. The airflow field of the modified rotor spinning unit was simulated using computational fluid dynamics to determine the best setting angle of the extra air supply channel. Then, the antibacterial blended yarn was produced by trans-scale electrospinning and followed by air-assisted rotor spinning. At the same yarn density, the mean diameter of modified rotor spinning hybrid yarn was smaller than that of conventional rotor spinning hybrid yarn, demonstrating that the structure of modified rotor spinning hybrid yarn was tighter. The overall qualities of modified rotor spinning hybrid yarn were much better than those of conventional rotor spinning hybrid yarn. The fluorescent tracer technique was carried out to show that more nanofibers can be preserved in modified rotor spinning hybrid yarn than in conventional rotor spinning hybrid yarn, especially after 10 washing cycles. The antibacterial properties of modified rotor spinning hybrid yarn-based fabric against Escherichia coli and Staphylococcus aureus can reach as high as 80.5% and 82% even after 50 times of washing, indicating the high antibacterial durability. Our new technology provides a method to prepare super stable antibacterial functional yarn, and is expected to be used to prepare other durable functional textiles.

Research on Intelligent Control Method for Radial Spinning Pressure Balance of Three-roller Spinning

Aiming at the imbalance of radial force in the traditional spinning process, an intelligent control method for radial spinning pressure balance of three-roller spinning machine is proposed. Firstly, an indirect measurement method of spinning pressure is proposed. By measuring the pressure in the two chambers of the output oil cylinder, the pressure of the rollers is calculated. Using the electro-hydraulic servo closed-loop control principle, the intelligent control of spinning pressure can be accomplished in one cycle by changing the rolling reduction of the roller. Secondly, three intelligent control methods of radial spinning pressure balance, sequential control method, simultaneous control method and immediate control method are proposed. Three evaluation indexes of workpiece wall thickness, radial runout and ellipticity are adopted. Influence rule of three different intelligent control methods of radial spinning pressure balance on workpiece spinning dimensional accuracy are studied by the evaluation indexes. The results show that the three evaluation indexes using the radial spinning pressure balance intelligent control method are significantly improved compared with the evaluation indexes without the radial spinning pressure balance control method. The size and precision of the parts are the best by the sequential control method.

Research on the Mechanism of Multi-Domain Coupling Centrifugal Electrostatic Blowing Flying Deposition.

The centrifugal electrostatic blowing process proposed in this paper solves the difficult continuous and stable deposition problem in the traditional centrifugal electrostatic spinning process. By establishing a flight deposition model of the centrifugal electrostatic spraying process, CFD is used to simulate and analyze the electrohydrodynamic effect of centrifugal jets, and the driving mechanism is explored. Subsequently, MATLAB is used to obtain the optimal solution conditions, and finally, the establishment of a two-dimensional flight trajectory model is completed and experimentally verified. In addition, the deposition model of the jet is established to clarify the flight trajectory under the multi-field coupling, the stable draft area of the jet is found according to this, and the optimal drafting station is clarified. This research provides new ideas and references for the exploration of the deposition mechanism of the centrifugal electrostatic blowing and electrostatic spinning process.

Disseminate and Promote the Traditional Textile, Dyeing, Weaving and Embroidery Skills of the Li Nationality based on the Short Video Platform

From September 28 to October 2, 2009, the traditional spinning, dyeing and embroidery skills of Li nationality were selected into the list of intangible cultural heritage in urgent need of protection. However, the traditional spinning, dyeing, weaving and embroidery skills of the Li nationality have few successors, and they are in urgent need of innovation and development. In recent years, as an emerging media, short video has been popular in fast-paced life, and China has entered the era of short video. This paper focuses on short video media, explores and summarizes the development mode and specific path of Li nationality's traditional spinning, dyeing, weaving and embroidery skills in the short video era. The research results can provide a new reference for the digital dissemination of intangible cultural heritage.

Jet Penetration Performance of a Shaped Charge Liner Prepared by Metal Injection Molding

The metal injection molding (MIM) method was applied to manufacture a shaped charge liner (SCL) used for petroleum perforating bombs. Its application could overcome the drawback of heterogeneous density distribution prepared using the traditional powder metallurgy and spinning process. The sintering results showed that because of the limitation in the sintering temperature, the relative density of the W–Cu alloy shaped charge liners prepared by metal injection molding (MIM W–Cu SCLs) ranged from 48.05% at 1050 °C to 52.52% at 1100 °C, which was far below those prepared by spinning. Further increase to higher temperature led to the W–Cu separation, cracks, and distortion of the SCL. The explosive test proved that the shaped charge liners prepared by metal injection molding (MIM SCLs) could achieve comparable or even better penetration performance than those prepared by spinning. The particle size of tungsten played a significant role in the penetration performance in which the sample prepared from a −250-mesh tungsten powder showed the highest penetration depth, which was 18.44% deeper than that of the spinning process. From the observation of ballistic holes, the jet of the MIM SCL was composed of dispersed W–Cu particles without a slug. The diameters of the holes bored by the MIM SCLs were larger than those SCLs produced by spinning, which proved that the MIM SCL jet is noncoherent.

In Vitro Biocompatibility and Degradation Analysis of Mass-Produced Collagen Fibers.

Automation and mass-production are two of the many limitations in the tissue engineering industry. Textile fabrication methods such as electrospinning are used extensively in this field because of the resemblance of the extracellular matrix to the fiber structure. However, electrospinning has many limitations, including the ability to mass-produce, automate, and reproduce products. For this reason, this study evaluates the potential use of a traditional textile method such as spinning. Apart from mass production, these methods are also easy, efficient, and cost-effective. This study uses bovine-derived collagen fibers to create yarns using the traditional ring spinning method. The collagen yarns are proven to be biocompatible. Enzymatic biodegradability was also confirmed for its potential use in vivo. The results of this study prove the safety and efficacy of the material and the fabrication method. The material encourages higher cell proliferation and migration compared to tissue culture-treated plastic plates. The process is not only simple but is also streamlined and replicable, resulting in standardized products that can be reproduced.

Effect of cooling rate on the microstructure and thermal expansion properties of Al–Mn–Fe alloy

Abstract Al–Mn–Fe alloy was prepared by traditional casting, injection casting, and melt spinning. The effect of cooling rate on the microstructure of alloy was studied. Results show that the phases in the alloy are the same for the three methods, including quasicrystal icosahedral phase (I-phase), Al6Mn phase, and Al phase. With the increase in cooling rate, the morphology of the I-phase changed from long strips to short rods and gradually to a daisy shape, and the content of the I-phase increased from 28 to 70%. Meanwhile, the morphology of the Al6Mn phase in the alloy changed from long bars to short rods, and the content decreased from 45 to 20%. Meanwhile, the thermal expansion coefficient of the alloy in the injection casting state is significantly reduced by about 15% at all temperature stages compared with that in as-cast state, and the results show that an appropriate cooling rate can improve the microstructure and properties of the alloy.