There are some tracheal surgeries for invasive papillary thyroid carcinoma (PTC) requiring tracheal resection. We create an airtight tracheocutaneostomy (TCS) by suturing the tracheal hole to the skin when window resection of the trachea is required. Here, we present the outcomes of PTC patients who underwent surgery with airtight TCS. We enrolled 109 patients (18 males and 91 females) who underwent initial surgery for PTC and TCS after partial window resection of the trachea between 1987 and 2010. The average patient age was 61 and the average follow-up was 99months. The TCS was closed using a local skin flap 3-6months after surgery in 78 patients, and it closed spontaneously in 13 patients. The TCS of the remaining 18 patients was not closed for various reasons, such as a poor general condition, permanent bilateral vocal cord paralysis, and loss to follow-up. None of the 109 patients showed any serious complications of TCS. Minor wound infection, partial skin necrosis, granulation, and air leakage were observed in 12 (11%), 2 (2%), 7 (6%), and 4 (4%) patients, respectively. Infection was more likely to occur in patients whose cricoid cartilage was resected (p=0.0456). Although macroscopically curative surgery was performed for all patients, 38 patients (35%) had a suspiciously positive margin in the resected tracheal mucosa. Five margin-positive (13%) and five margin-negative (7%) patients showed excision site recurrence, but the margin status did not directly affect the prognosis. External beam radiation therapy (EBRT) (50-60Gy) was administered to nine patients, none of whom showed excision site recurrence, although eight were microscopically margin-positive. Among various clinicopathological features, tumor size >4cm and age ≥60years were significant (p=0.0281) and marginal (p=0.0771) predictors of excision site recurrence on univariate analysis. On multivariate analysis, age ≥60years (p=0.0484) and tumor size >4cm (p=0.0763) were independent and marginal predictors of excision site recurrence, respectively. To date, 14 and 17 patients have shown lymph node and distant recurrence, respectively, and nine have died of PTC. Tracheocutaneostomy is a safe surgical technique after partial window resection of the trachea, although we have to be careful of infection when resecting the cricoid cartilage. Large tumor size and old age are risk factors for excision site recurrence. EBRT may be useful to prevent excision site recurrence, especially in patients with a suspected positive margin.