Material Toughness Research Articles

Mussel-inspired tough ionogel with robust adhesion and mechanical adaptivity for impact resistance

Intrinsic adhesiveness and mechanical adaptivity allowing spontaneous anchoring and impact-stiffening, which facilitate safer impact protection, remain challenges for the design and synthesis of advanced tough impact-resistant materials. Herein, a novel biomimetic mechanically robust impact-resistant ionogel with the mussel-inspired diphasic structure was elaborately developed. The salt-bridge hydrogen bonds between carboxyl and imidazole groups inside rigid clusters serve as reversible crosslinking sites and prime energy-dissipation motifs, leading to strong noncovalent cohesion. Furthermore, the hydrophobic ionic liquid enriches surface interactions, providing extensive adhesive performance for in-situ attachment under external impact. Benefitting from the dynamic nature of the salt-bridge hydrogen bonds, the ionogel possesses impressive energy dissipation, self-healing, and recyclable properties. Notably, the prepared ionogel exhibits rate-dependent mechanical adaptivity and outstanding impact-stiffening performance with extraordinary initial modulus (∼6.3 GPa), impact strength (∼178.5 MPa), and impact toughness (∼89.6 MJ m−3) under high-speed impact (∼5200 s−1). This work offers promising biomimetic design inspirations for the future development of advanced, flexible, sustainable, and protective materials.

High-Strength and High-Toughness Supramolecular Materials for Self-Healing Triboelectric Nanogenerator.

The development of self-healing materials provides a new opportunity and challenge for advancing triboelectric nanogenerators (TENGs). However, the low strength and low toughness of self-healing triboelectric materials often result in the deformation or breakage of TENG under high mechanical loads, thereby limiting their potential applications. Herein, a new strategy for fabricating self-healing triboelectric materials is reported, which introduces cross-linking networks with hydrogen bonds and metal coordination bonds. The desired high performance can be achieved by simply adjusting the molar ratio of the metal to the ligand. When the molar ratio is 1:2, the tensile strength, toughness, and elongation atbreak of the material reached 13.7MPa, 76.9MJ m-3, and 1321%, respectively. Furthermore, its self-healing efficiency can reach 74% at 70°C in 6 h. Working in contact-separation mode, the electrical output can reach 164V, 18.2µA, 57.5 nC, with a maximum power density of 2.54W m-2. Notably, even if it is sheared, the electrical output performances of TENG can be completely recovered to the original state. In addition, the developed TENG exhibits excellent output stability over 10000 contact separation cycles. This study presents a promising approach for the development of stretchable smart generators.

Upcycling of polyethylene/polypropylene mixtures promoted by well-controlled multiblock olefin copolymers

Polyethylene (PE) and isotactic polypropylene (iPP) are two of the most widely used polymer materials, whose huge consumptions urge people to tackle their recycling problem. The incompatibility of PEs and PPs has resulted in their waste streams being recycled into low-value products with poor mechanical properties. Herein, a series of iPP-based olefin block copolymers (OBC) with up to five alternating hard/soft blocks were prepared via coordinative chain transfer polymerization. The facile synthetic strategy of multiblock OBCs not only overcame the inefficiency and diseconomy of living coordination polymerization, but also avoided the critical requirements of complex dual-catalyst systems for chain shuttling polymerization, making it suitable for low-cost and large-scale production of OBCs. These well-designed OBCs provided excellent elastomeric properties combining high strength, high elongation, and high elastic recovery. More importantly, they also demonstrated a strong ability in the upcycling of PE/PP mixtures, transforming brittle blends into tough materials. The PE/PP blends compatibilized with OBCs exhibited greatly improved interfacial adhesion and mechanical properties, with up to 25 times higher elongation at break compared to uncompatibilized blends. It was further demonstrated by the extruding-blow-molded bottles prepared using post-consumer PE/PP products, where recycled bottles containing OBCs exhibited much better mechanical properties than those without OBC. The synthetic strategy of OBCs and the upcycling route of PE/PP blends in this work are not only of great academic value, but also of substantial economic and environmental significance, providing insights into the sustainable development of plastics.

A Relationship between Fracture Toughness Kc and Energy Release Rate Gc According to Fracture Morphology Analysis

This study investigated the relationship between fracture toughness (Kc) and energy release rate (Gc) through fracture morphology analysis, emphasizing the critical role of fractal dimensions in accurately characterizing fracture surfaces. Traditional linear elastic fracture mechanics (LEFM) models relate Gc to Kc by combining energy principles with the nominal area of the fracture surface. However, real materials often exhibit plasticity, and their fracture surfaces are not regular planes. To address these issues, this research applied fractal theory and introduced the concept of ubiquitiform surface area to refine the calculation of fracture surfaces, leading to more accurate estimates of Gc and Kc. The method was validated through standard compact tensile specimen tests on a nickel-based superalloy at 550 °C. Additionally, the analysis of fractal dimension differences and dispersion in various fracture regions provides a novel perspective for evaluating the fracture toughness of materials.

Soybean protein “mechanically interlocked” bonding of polysaccharide and MXene to improve the strength and toughness of biomass adhesive

Simultaneously improving the strength and toughness of soybean protein adhesives is a huge challenge. The multi-scale enhancement strategy proposed in this study introduced MXene nanosheets and oxidized sodium alginate (OSA) to improve mechanical properties. The polymer network framework with high crosslink density dissipates energy by restricting the slip of the SPI molecular chains, and MXene act as stress dispersers in the polymer network in order to solve the challenge of the strength-toughness balance. The prepared biomass-based adhesives with high adhesion (dry/wet shear strength 1.93 MPa/1.33 MPa), high toughness (adhesion work 810.9 mJ), high thermal stability, high residual rate (92.53 %), low moisture absorption rate (11.18 %), and long storage time (12 d). Additionally, the application of SOM-5 adhesive reduces the burden of petrochemical resource extraction for adhesive production and contributes to the sustainable development of the wood industry. Most importantly, it presents an adoptable strategy for resolving the tension between strength and toughness of composite materials.

An Experimental Study on the Thermomechanical Coupling Effects of Carbon-Fiber-Reinforced Polyetheretherketone under Dynamic Impact.

Carbon-fiber-reinforced polyetheretherketone (CF/PEEK) composites are widely utilized in aerospace, medical devices, and automotive industries, renowned for their superior mechanical properties and high-temperature resistance. Despite these advantages, the thermomechanical coupling behavior of CF/PEEK under dynamic loading conditions is not well understood. This study aims to explore the thermomechanical coupling effects of CF/PEEK at elevated strain rates, employing Hopkinson bar impact tests and scanning electron microscopy (SEM) for detailed characterization. Our findings indicate that an increase in temperature led to significant reductions in the yield strength, peak stress, and specific energy absorption of CF/PEEK, while fracture strain had no significant effect. For instance, at 200 °C, the yield strength, peak stress, and specific energy absorption decreased by 39%, 37%, and 38%, respectively, compared to their values at 20 °C. Furthermore, as the strain rate increased, the yield strength, peak stress, specific energy absorption, and fracture strain all exhibited strain-hardening effects. However, as the strain rate further increased, above 4000 s-1, the enhancing effect of the strain rate on the yield strength and peak stress gradually diminished. The interaction of the temperature and strain rate significantly affected the mechanical performance of CF/PEEK under high-speed impact conditions. While the strain rate generally enhanced these properties, the strain-hardening effect on the yield strength weakened as the temperature increased, and both the temperature and strain rate contributed to the increase in specific energy absorption. Microdamage mechanism analysis revealed that interface debonding and sliding between the fibers and the matrix were more pronounced under static compression than under dynamic compression, thereby diminishing the efficiency of stress transfer. Additionally, higher temperatures caused the PEEK matrix to soften and exhibit increased viscoelastic behavior, which in turn affected the material's toughness and the mechanisms of stress transfer. These insights hold substantial engineering significance, particularly for the optimization of CF/PEEK composite design and applications in extreme environments.

Molecular Dynamics Study on the Mechanical Behaviors of Nanotwinned Titanium

Titanium and titanium alloys have been widely applied in the manufacture of aircraft engines and aircraft skins, the mechanical properties of which have a crucial influence on the safety and lifespan of aircrafts. Based on nanotwinned titanium models with different twin boundary spacings, the impacts of different loadings and twin boundary spacings on the plastic deformation of titanium were studied in this paper. It was found that due to the different contained twin boundaries, the different types of nanotwinned titanium possessed different dislocation nucleation abilities on the twin boundaries, different types of dislocation–twin interactions occurred, and significant differences were observed in the mechanical properties and plastic deformation mechanisms. For the {101-2} twin, basal plane dislocations were likely to nucleate on the twin boundary. The plastic deformation mechanism of the material under tensile loading was dominated by partial dislocation slip on the basal plane and face-centered cubic phase transitions, and the yield strength of the titanium increased with decreasing twin boundary spacing. However, under compression loading, the plastic deformation mechanism of the material was dominated by a combination of partial dislocation slip on the basal plane and twin boundary migration. For the {101-1} twin under tensile loading, the plastic deformation mechanism of the material was dominated by partial dislocation slip on the basal plane and crack nucleation and propagation, while under compression loading, the plastic deformation mechanism of the material was dominated by partial dislocation slip on the basal plane and twin boundary migration. For the {1124} twin, the interaction of its twin boundary and dislocation could produce secondary twins. Under tensile loading, the plastic deformation mechanism of the material was dominated by dislocation–twin and twin–twin interactions, while under compression loading, the plastic deformation mechanism of the material was dominated by partial dislocation slip on the basal plane, and the product of the dislocation–twin interactions was basal dislocation. All these results are of guiding value for the optimal design of microstructures in titanium, which should be helpful for achieving strong and tough metallic materials for aircraft manufacturing.

Decolorization of Lignin for High-Resolution 3D Printing of High Lignin-Content Composites.

Lignin, one of the most abundant biomaterials and a large-scale industrial waste product, is a promising filler for polymers as it reduces the amount of fossil resources and is readily available. 3D printing is well-known for producing detailed polymer structures in small sizes at low waste production. Especially light-assisted 3D printing is a powerful technique for production of high-resolution structures. However, lignin acts as a very efficient absorber for UV and visible light limiting the printability of lignin composites, reducing its potential as a high-volume filler. In this work, the decolorization of lignin is presented for high-resolution 3D printing of biocomposites with lignin content up to 40wt.%. Organosolv lignin (OSL) is decolorized by an optimized low-energy process of acetylation and subsequent UV irradiation reducing the UV absorbance by 71%. By integration of decolorized lignin into bio-based tetrahydrofurfuryl acrylate (THFA), a lignin content of 40wt.% and a resolution of 250µm is achieved. Due to the reinforcing properties of lignin, the stiffness and strength of the material is increased by factors of 15 and 2.3, respectively. This work paves the way for the re-use of a large amount of lignin waste for 3D printing of tough materials at high resolution.

Molecular control via dynamic bonding enables material responsiveness in additively manufactured metallo-polyelectrolytes

Metallo-polyelectrolytes are versatile materials for applications like filtration, biomedical devices, and sensors, due to their metal-organic synergy. Their dynamic and reversible electrostatic interactions offer high ionic conductivity, self-healing, and tunable mechanical properties. However, the knowledge gap between molecular-level dynamic bonds and continuum-level material properties persists, largely due to limited fabrication methods and a lack of theoretical design frameworks. To address this critical gap, we present a framework, combining theoretical and experimental insights, highlighting the interplay of molecular parameters in governing material properties. Using stereolithography-based additive manufacturing, we produce durable metallo-polyelectrolytes gels with tunable mechanical properties based on metal ion valency and polymer charge sparsity. Our approach unveils mechanistic insights into how these interactions propagate to macroscale properties, where higher valency ions yield stiffer, tougher materials, and lower charge sparsity alters material phase behavior. This work enhances understanding of metallo-polyelectrolytes behavior, providing a foundation for designing advanced functional materials.

Indoor thermal environment simulation of jade carving design process based on light sensing texture image processing

As a traditional art form, jade carving has gradually combined with modern technology in recent years, introducing new technologies in the design and production process. Indoor thermal environment has an important influence on the creation process of jade carving, especially the influence of temperature and humidity on the physical characteristics of jade carving materials and its processing. In this study, the influence of indoor thermal environment on jade carving design process was simulated by light sensing texture image processing technology, so as to optimize the design scheme and ensure the quality and artistic expression of jade carving works. The temperature, humidity and illumination data of indoor environment are obtained by light sensing technology, and the thermal environment required in jade carving design is simulated by texture image processing method. The thermal environment model was constructed to analyze the performance of jade carving materials under different conditions and evaluate the possible changes in the processing process. The simulation results show that the temperature and humidity of indoor thermal environment have significant effects on the toughness, hardness and detail performance of jade carving materials. At temperatures above 25° C and relatively low humidity, jade carving materials show better cutting results and surface finish. Texture image processing technology can effectively capture and analyze the subtle changes of materials, which provides a reliable basis for design decisions.

A phosphorus/fluorine‐containing block copolymer endows epoxy with multifunctionality

AbstractIn order to achieve flame retardant, hydrophobic, and toughened epoxy resins, phosphorus/fluorine‐containing block copolymer (FBCP) was synthesized by reversible addition‐fragmentation chain transfer polymerization, and then the as‐synthesized PMADOPO‐b‐PHFBA block copolymer was used as additive to modify the epoxy resin, accompanying with a random copolymer (FRCP) serving as control group. It showed that due to the regular arrangement of molecular chains, FBPC formed a fibrous‐like structure at the fracture interface of epoxy/PMADOPO‐b‐PHFBA (EP/FBCP) samples, effectively enhancing the toughness of epoxy composite materials. The fracture energy of EP90/FBCP‐10 was higher than that of EP90/FRCP‐10 and was about twice than that of pure EP. The addition of 3 wt% FBCP could enhance the limited oxygen index (LOI) of EP97/FBCP‐3 to 33.2% and reached a V‐1 UL‐94 rating. As the addition of FBCP increased, the LOI gradually increased. When the addition of FBCP was 10%, the LOI and UL‐94 of EP90/FBCP‐10 was 38.2% and V‐0 grade, respectively. Meanwhile, the presence of fluorine element effectively reduced the surface energy of the composite EP material. Compared with pure EP, the water contact angle of EP90/FBCP‐10 was about 101° with an increasing of 20.8%. Furthermore, the flame‐retardant mechanism of EP/FBCP epoxy composites was discussed.

Effects of alloying element on the interface stability of fcc-Fe/NbC by first principles investigation

Interfacial segregation engineering is widely used as a means of regulating the strength and toughness of materials. In this paper, the effect of alloying elements on the interfacial segregation and interfacial bonding properties of fcc-Fe/NbC is investigated with the precipitated phase NbC in austenitic heat-resistant steel. The results show that there are eighteen interfacial configurations between the fcc-Fe and NbC phase, and the stability of the interface with Nb terminal is better than that of C terminal according to the calculation results of separation work and interface energy. Al atom is easy to segregate on the surface of austenite, while the alloy elements Mo, Nb, Cr, Ti, Mn, Y and Zr tend to segregate in the austenite matrix. The segregation of alloy elements Mo, Nb, Cr and Ti can enhance the hybridization between the d orbits of Fe and Nb atoms at the interface, thus promoting the bonding strength of the interface, while the segregation of Mn, Al, Y and Zr reduces the covalent interaction of the interface atoms, which weakens the bond strength at the interface. The above results have important practical significance for improving and regulating the composition and interfacial properties of heat-resistant steels.

Recycling of LDPE-PVC blends from cable waste: Mechanical characterization and performance optimization

The recycling of polyvinylchloride (PVC) from waste electrical cables in blends with low-density polyethylene (LDPE) is here explored, focusing on the material's mechanical and physical responses. Factors influencing these responses were identified, and reasonable ranges of variability were estimated for each factor. A comprehensive test plan was subsequently devised to develop optimal PVC/LDPE blends. The samples were produced by melt-blending the polymers in a counter-rotating internal mixer followed by compression molding. The effects of suitable coupling additives were also evaluated to enhance phases adhesion. The study investigated the impact of various processing parameters on thermomechanical properties using ANOVA, while a specific focus on optimizing material toughness was pursued. This optimization aimed to maximize both elastic modulus and elongation at break, through the application of genetic algorithms. Introducing a 5 % compatibilizer significantly enhances the interface, resulting in a complex fracture surface facilitated by its presence. Higher mixing temperatures promote better dispersion and distribution of PVC and the compatibilizer within the LDPE matrix, yielding a more uniform and interconnected structure. Increased PVC content correlates with reduced elastic modulus in the blend. The inclusion of a compatibilizer plays a vital role in counteracting the negative effects of PVC particles on stiffness, acting as a bridge to enhance interactions with the matrix and thereby improving interfacial adhesion and overall structure. The study offers insights into enhancing the recyclability of PVC from waste cables and optimizing the mechanical performance of the resultant materials.

Polymeric Fibers with High Strength and High Toughness at Extreme Temperatures.

Developing strong and simultaneously tough polymeric materials with excellent thermal stability and mechanical performance even under extreme temperatures is truly a challenge. In a disruptive progress, continuous polymeric yarns are developed with a combination of high tensile strength of (1145 ± 44) MPa and ultrahigh toughness of (350 ± 24) J g-1 and high thermomechanical properties from -196 to 200°C. The comprehensive thermomechanical performance of this yarn surpasses that of previously developed polymeric materials and dragline spider silks. The results demonstrate that the molecular structure of polyimide (PI) with the incorporation of flexible-rigid macromolecular, hierarchically spiral-oriented fibers, and high glass transition temperature (248°C) are keys for the yarn's notable comprehensive performance in thermomechanical properties. The materials are ideal for technical components exposed to high thermomechanical loadings, such as those encountered in spacecraft or automotive engineering for safety-critical applications.

Fluorescent Polylactic acid composite incorporating lignin-based carbon quantum dots for sustainable 4D printing applications

Fluorescent 4D printing materials, as innovative materials that combine fluorescent characteristics with 4D printing technology, have attracted widespread interest and research. In this study, green lignin-derived carbon quantum dots (CQDs) were used as the fluorescent module, and renewable poly(propylene carbonate) polyurethane (PPCU) was used for toughening. A new low-cost fluorescent polylactic acid (PLA) composite filament for 4D printing was developed using a simple melt extrusion method. The strength of the prepared composite was maintained at 32 MPa, while the elongation at break increased 8-fold (34 % increase), demonstrating excellent shape fixed ratio (∼99 %), recovery ratio (∼92 %), and rapid shape memory recovery speed. The presence of PPCU prevented fluorescence quenching of the CQDs in the PLA matrix, allowing the composite to emit bright green fluorescence under 365 nm ultraviolet light. The composite exhibited shear thinning behavior and had an ideal melt viscosity for 3D printing. The results obtained demonstrated the versatility of these easy-to-manufacture and low-cost filaments, opening up a novel and convenient method for the preparation of strong, tough, and multifunctional PLA materials, increasing their potential application value.

Superstrong, sustainable, origami wood paper enabled by dual-phase nanostructure regulation in cell walls.

Constructing a crystalline-amorphous hybrid structure is an effective strategy to overcome the conflict between the strength and toughness of materials. However, achieving such a material structure often involves complex, energy-intensive processing. Here, we leverage the natural wood featuring coexisting crystalline and amorphous regions to achieve superstrong and ultratough wood paper (W-paper) via a dual-phase nanostructure regulation strategy. After partially removing amorphous hemicellulose and eliminating most lignin, the treated wood can self-densify through an energy-efficient air drying, resulting in a W-paper with high tensile strength, toughness, and folding endurance. Coarse-grained molecular dynamics simulations reveal the underlying deformation mechanism of the crystalline and amorphous regions inside cell walls and the failure mechanism of the W-paper under tension. Life cycle assessment reveals that W-paper shows a lower environmental impact than commercial paper and common plastics. This dual-phase nanostructure regulation based on natural wood may provide valuable insights for developing high-performance and sustainable film materials.

Intrinsic fracture toughness of a soft viscoelastic adhesive

The fracture toughness of inelastic materials consists of an intrinsic component associated with the crack tip fracture process and a dissipative component due to bulk dissipation. Experimental characterization of the intrinsic component of fracture toughness is important for understanding the fracture mechanism and predictive modeling of the fracture behavior. Here we present an experimental study on the intrinsic toughness of a soft viscoelastic adhesive. We first obtained full-field and full-history data of the displacement and deformation fields in pure shear fracture tests using a particle tracking method. By combining these data with a nonlinear constitutive model, we extracted the intrinsic toughness through an energy balance analysis. A two-stage crack propagation behavior was observed in our fracture experiments: under monotonic loading the crack first underwent a slow propagation stage and then suddenly entered a fast propagation stage. We found that the intrinsic toughness was highly scattered for the slow propagation stage, but remained consistent for the fast propagation stage. Further examination of the fracture surface and the onset of fast propagation revealed that transition from the slow to the fast propagation stage was governed by the applied stretch and was likely due to a change in the crack tip fracture process.

On comparison of fracture toughness of irradiated and thermally aged decommissioned nuclear weld metals with miniature specimen test technique

This paper investigates the fracture toughness of thermally aged and irradiated weld metals extracted from head and beltline regions of a decommissioned nuclear reactor pressure vessel. Miniature compact tension specimens are fabricated from the thermally aged reactor pressure vessel head weld as well from the circumferential and axial beltline welds having fluences of 2.90 × 1016n/cm2 and 7.94 × 1017n/cm2, respectively. Master curve approach in accordance with the ASTM E1921 is applied to determine the reference temperature T0 and it is found to be − 113.5 °C, −104.4 °C, and − 89.3 °C for the reactor pressure vessel head, axial beltline, and circumferential beltline welds, respectively. In addition, the multimodal reference temperature Tm to assess the homogeneity of welds as well as key curve analysis for the quality assurance of testing are also provided. Fractographic analysis identified variations in crack initiation sites and microstructural inhomogeneities, particularly in the irradiated beltline welds. Overall, fracture mechanical testing of the materials demonstrated that miniature compact tension specimens are effective for characterizing the fracture toughness of limited surveillance weld materials, revealing differences due to irradiation and weld location.

Cross-scale interface engineering strategy to achieve self-healing antifouling material strength and toughness symbiosis

The incorporation of self-healing technology into antifouling coatings is crucial for the extension of their service life and durability. However, the challenge lies in the insufficient coexistence of strength and toughness hinders their long-term serviceability. Here, this study proposes a cross-scale interfacial engineering strategy for self-healing antifouling coatings inspired by the multiscale microstructure of natural biomaterials The strategy involves the in-situ growth of antifouling zinc-based metal–organic frameworks (Zn-MOF) within a self-healing polymer network constructed by multiple hydrogen bonds. The synergistic cross-scale interfacial interactions between Zn-MOF and the polymer molecules, combined with the intrinsic antifouling properties of Zn-MOF, significantly enhance the strength, toughness to 27.48 MPa, 277.81 MJ/m3, and benefit improving antifouling performance. Moreover, the molecular integration of Zn2+-pyridine coordination optimizes the microphase structure of the polymer matrix and embeds the advantage of its fast damage response, thereby further enhancing the robustness, and reaching self-healing efficiency to 91.74 % at 40 °C for 24 h. Overall, the proposed strategy represents a viable approach for the fabrication of highly resilient and tough self-healing antifouling coatings.

Prediction of material toughness using ensemble learning and data augmentation

ABSTRACT The present work investigates the impact resistance of metallic parts produced using Laser Powder Bed Fusion and the possibility of its prediction using machine learning algorithms. The challenge lies in finding optimal process parameters before printing based on the existing data. Economic constraints often result in the availability of only a limited amount of data for predictive purposes. In this work, around one hundred data points from Charpy impact tests on AlSi10Mg0.5 were used to analyse the correlation between the impact resistance and process parameters, including information about sample porosity. The present research implements a data augmentation technique that artificially increases the volume of training data by applying domain-specific transformations to the original limited dataset. Using this technique, the dataset had been extended to over one thousand data points. To identify the most suitable approach for the specific issue at hand, several algorithms were explored: Regression Neural Network, K-Nearest Neighbours, Decision Tree, Random Forest, AdaBoost, Gradient Boosting, XGBoost, as well as ensemble combinations of Random Forest with AdaBoost, Gradient Boosting, and XGBoost algorithms. The results suggest that the Random Forest and the boosting algorithms generalise best given the sparse testing data. The best-performing models yield a prediction fitness reaching 86 percent. Therefore, an effective model for predicting the impact resistance had been developed and can be used to optimise the quality of additively manufactured parts.