The inclusion of clusters in recycled asphalt pavement (RAP) materials has a substantial negative impact on the mechanical properties, particularly affecting the homogeneity formation in recycled asphalt mixtures. Hence, it is imperative to gain insight into the agglomeration and dispersion of RAP materials during the mixing stage. Due to experimental limitations, this study opted for the discrete element method (DEM) as an alternative approach to simulate the mixing process of hot recycled asphalt mixtures containing RAP clusters. The impact of RAP cluster sizes and aging degree was examined. Parameters for the parallel bond model were determined through static loading and stacking angle tests, while contact bond number and dispersion coefficients were calculated to assess the agglomeration and dispersion behaviors of hot recycled asphalt mixtures. The results indicated that an increase in total bond number and a decrease in RAP-RAP bonds demonstrated the formation of new clusters during the mixing process. A critical cluster size (7.1 mm in this study) was identified, requiring more mixing effort for dispersion. Although following the same principle, the influence of aging degree on RAP materials was found to be significant.
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