Total Heat Release Rate Research Articles

The intramolecular aggregation of phosphaphenanthrene groups and benzene-terminated effect within linear phosphonate oligomers effectively enhanced the flame retardancy and toughness of epoxy resin

To explore the potential of a flame retardant molecular structure that simultaneously enhances the flame retardancy and physical properties of epoxy resin (EP), benzene-terminated linear phosphonate oligomers Bz-DQPC-n were synthesized. Compared with the previously prepared linear bisphenol phosphonate oligomers DQPC-n, the benzene-terminated effect of Bz-DQPC-n molecules endows EP composites with better flame retardancy and toughness. In the vertical combustion (UL 94) test, Bz-DQPC-n/EP reached a V-0 rating. For the Bz-DQPC-2 molecule, the results revealed that under the same phosphorus contents, the limiting oxygen index (LOI) value of the Bz-DQPC-2/EP reached 38.2 %, which was higher than that of DQPC-2/EP. Furthermore, the peak heat release rate (pk-HRR) and total heat release rate (THR) of Bz-DQPC-2/EP were 677 kW/m2 and 83 MJ/m2. These values decreased by 54.7 % and 27.2 % in comparison to pure EP, respectively. In addition, the incorporation of Bz-DQPC-n can enhance the glass transition temperature (Tg) of EP composites. The flame retardant mechanism research demonstrated that Bz-DQPC-n molecules produced phosphorus-containing free radicals and aromatic compound fragments during gas-phase pyrolysis. These phosphorus-containing free radicals can interrupt or inhibit the combustion chain reaction process. A proportion of the aggregated phosphaphenanthrene groups decomposed to produce aromatic compounds that remained in the condensed phase, thereby enhancing the quality of the char layer. The investigation of the impact of the end-capping effect within Bz-DQPC-n molecules on the flame retardant behavior of EP composites offers a valuable reference for designing phosphaphenanthrene compounds with high flame retardant efficiency.

Hierarchical Nano/Micro-Array Structured CuMgAl-LDH/rGO Hybrids for Remarkably Improved Flame Retardancy and Smoke Suppression Performance of Flexible Polyvinyl Chloride.

In this study, we explored the rational integration of layered double hydroxides (LDHs) with reduced graphene oxide (rGO) to create a hierarchical nano/microarray structured CuMgAl-LDH/rGO hybrid aimed at enhancing the flame retardancy and smoke suppression properties of polymer nanocomposites. The results indicated that the limiting oxygen index (LOI) value of the G-CuMgAl/polyvinyl chloride (PVC) composite reached 35.8%, reflecting a 6.4% increase compared to pristine PVC (29.4%), and achieved a UL-94 V-0 rating. Furthermore, in comparison to pristine PVC, the peak heat release rate (PHRR) of the G-CuMgAl/PVC composite was significantly reduced by 40.2%; the total heat release rate (THR) decreased by 24.3%; the maximum average heat release rate (MARHE) diminished by 41.6%; the peak smoke production (PSPR) decreased by 37.8%; the total smoke production (TSP) was reduced by 31.3%; and the average effective heat of combustion (av-EHC) decreased by 15.2%. The enhanced flame retardancy and reduced smoke production can primarily be attributed to the multiple synergistic interactions among the highly dispersed constituents and the nano/microstructures, which effectively impede the transfer of heat, mass, and O2 from various directions while preventing further combustion of the underlying matrix by creating a tortuous path in the condensed phase. Additionally, this study provides a novel perspective on the design and synthesis of structured LDHs/rGO hybrids, with the potential to enhance flame retardancy and smoke suppression properties across a broad spectrum of polymer materials.

Surface layer reinforcement modification for wood with high strength and flame retardancy performances

The high-value utilization of low-value wood can effectively address the shortage of wood resource, while also contributing to the global green sustainable development and the implementation of “dual carbon” strategy. The present study employed an innovative technology to achieve controllable surface reinforcement modification of fast-growing poplar wood, resulting in improved strength and exceptional flame retardancy for structural applications. The achievement was realized through a three-step method, involving delignification, impregnation, and surface densification, while minimizing the loss of wood volume. The results demonstrated that surface functional densification can significantly improve the mechanical properties of fast-growing poplar wood, with the modulus of rupture (MOR) and modulus of elasticity (MOE) reaching 140.6 MPa and 11.8 GPa, respectively, representing a 3.4-fold and 2.5-fold increase compared to the control group (CK). The samples were found to possess thin surface-densified layers, while the core layer remained unaltered, thereby exhibiting a sandwich structure with significant disparity in density between the layers, reaching up to a factor of 2. The pores structure of the surface layers underwent significant densification, with a gradual deformation distributed throughout its thickness direction. A process optimized for surface densification involving a 2-hour delignification duration and a pressure of 3 MPa. The sample subjected to surface functional modification exhibited a 90-second delay in the peak of heat release compared with the CK. The heat release rate (HRR) experienced a significant deceleration, accompanied by notable reductions in total heat release (THR) and smoke production rate (SPR). The mechanisms underlying the enhancement of surface functionality were elucidated from the perspectives of physical mechanics, microstructure, and flame retardancy, providing a theoretical foundation for the efficient utilization of fast-growing wood.

A multifunctional epoxy composites based on cellulose nanofiber/carbon nanotube aerogels: Simultaneously enhancing fire-safety, thermal conductive and photothermal performance

As 5G technology develops and electronic power density increases, preparing epoxy resin (EP) composites with excellent fire-safety, thermostability, and thermal conductivity remains challenging. Herein, hexaphenoxy cyclotriphosphazene and poly(piperazine methylphosphonic acid pentaerythritol ester) were used as synergistic flame retardants (FR) for EP. The cellulose nanofiber/carboxylated multiwalled carbon nanotubes aerogels (CCA80) were prepared and immersed into the EP and FR mixture to obtain EP/CCA80/FR composites. Compared with neat EP, the limiting oxygen index of EP/CCA80/6 wt% FR increased by 38.9 %, the total heat release and CO2 production rate decreased by 30.61 % and 39.47 %, respectively, achieving the UL-94 V-0 rating. Moreover, its thermal conductivity was 1.06 W · m−1·K−1, 457.9 % higher than neat EP, while maintaining excellent electrical insulation. Its surface temperature maintained at 94.5 °C under 1.0 kW·m−2 irradiation for 2 h, exhibiting good photothermal conversion capability and photobleaching resistance. A novel fabrication methodology of multifunctional EP composites for high-performance electronic component was proposed.

Multi‐component coupling synergistic effect of resourced gold tailings on intumescent flame‐retardant polypropylene

AbstractAddressing the challenge of resource utilization of gold tailings. A high performance flame‐retardant fillers (K‐GTF) were prepared from gold tailings (GTF) by coupling and condensation for application to intumescent flame‐retardant polypropylene (PP). K‐GTF enhances the flame‐retardant, thermal stability, smoke suppression and mechanical properties of flame‐retardant PP through synergistic approach. The results show that K‐GTF demonstrates good flame‐retardant synergism, with PP composites containing 3% additive (PP/G3) exhibiting substantial flame‐retardant and smoke suppression characteristics. Notably, PP/G3 boasts a limiting oxygen index (LOI) of 36.1%, which is substantially higher than the 33.6% LOI of the flame‐retardant PP without added K‐GTF (PP/G0). Furthermore, the peak heat release rate (PHRR), peak smoke production rate (PSPR), total heat release rate (THR), and total smoke production (TSP) of PP/G3 were decreased by 32.5%, 26.9%, 31.6%, and 21.5%, respectively, as compared to PP/G0. According to the synergistic mechanism analysis, K‐GTF exerts a multi‐component coupling synergistic effect, which promotes the production of phosphorus‐rich cross‐linking structures in flame‐retardant PP materials during the combustion, thereby promotes the formation of stable, dense and intumescent char to further enhances the flame‐retardant performance of the PP materials. In terms of mechanical effects, the introduction of K‐GTF alleviates the issue of a substantial decline in mechanical properties typically caused by flame retardants in PP materials. This indicates that K‐GTF improves the compatibility between the flame retardants and the PP matrix, thereby enhancing the mechanical properties of the flame‐retardant PP materials.Highlights Successfully synthesis a flame‐retardant synergist (K‐GTF). K‐GTF has good synergistic flame‐retardant effect. K‐GTF substantially enhances char formation and thermal stability of flame‐retardant PP. K‐GTF exerts a multi‐component coupling synergistic effect. K‐GTF enhances the compatibility between the PP matrix and the flame retardants.

Study on properties and simulation application scenarios of flame retarded modified konjac glucomannan organic and inorganic composite aerogel

In this paper, a new organic-inorganic biomass composite aerogel was prepared by freeze-drying method with glucomannan, hydrophilic isocyanate, water-soluble flame retardant, and water glass as raw materials. Biomass Konjac glucose mannan (KGM) was used as the main network framework, KGM was chemically cross-linked and alkali-cross-linked with hydrophilic isocyanate and Na2SiO3 solution, and flame retardant modified with water-soluble flame retardant and water glass. The microstructure showed an obvious organic-inorganic interpenetrating network structure. The compressive strength of sample K2S4P2 was 4.751 ± 0.089 MPa, and the compression modulus of sample K2S4P1B modified by boric acid hydrolysis of Na2SiO3 was 63.76 ± 1.81 × 103 m2/s2. The introduction of boron ions contributes to the thermal stability of organic components. The peak and total heat release rates of sample K2S4P1A4 decreased by 80.3 % and 50.8 %, respectively. In addition, the thermal simulation calculation of the external wall in winter and summer using ANSYS software showed that the thickness of the insulation layer with the best insulation effect is 40–60 mm. The organic-inorganic composite aerogel provides a simple and environmentally friendly method for the application of external wall insulation systems in low-energy buildings with both mechanical properties and flame retardant properties.

Multi-functional flame-retardant epoxy resin featuring diverse crosslinking networks

High-performance epoxy resins (EPs) with ultimate flame retardancy, particularly in terms of smoke suppression (as asphyxiation is the primary cause of death in fires), remain a significant challenge. To address this issue, we propose a feasible multiple crosslinking strategy by incorporating an additive flame retardant (abbreviated as BPPDN) containing self-crosslinking groups to construct multi-crosslinking networks during the curing of EPs. Using this strategy, the BPPDN/EP flame-retardant samples achieved a V-0 rating in the UL-94 test in the absence of conventional flame-retardant elements such as halogens or phosphorus. Among the rest, 15BPPDN/EP had remarkable low fire hazards, with total smoke production and peak heat release rate reduced by 38.7 % and 22.2 %, respectively. Surprisingly, the 15BPPDN/EP material maintained its high transparency, excellent ultraviolet shielding, and dielectric properties (specifically, the dielectric constant decreased from 5.19 to 3.46; the dielectric loss decreased from 0.0066 to 0.0045), as well as its ultrahigh tensile strength (increased by 63 %), flexural strength (by 48 %) and impact strength (by 75 %). This paper investigates in detail the effects of BPPDN on the curing process, thermal properties, mechanical properties, dielectric properties, and flame retardancy of EPs, providing a new direction for the design of highly transparent, multifunctional high-performance flame-retardant thermosetting resins without the need for conventional flame-retardant elements.

Simultaneous enhancement in mechanical properties and flame retardancy of reed charcoal/polypropylene composites by graphene oxide interfacial modification

Biochar/polypropylene composites (BPCs) have great potential in automobiles and building materials due to their ease of processing and light weight. However, the inferior interfacial bonding strength between biochar and polypropylene (PP) and flammability of PP often result in the weak mechanical properties and poor flame retardancy of BPCs, which limit the practical applications of BPCs. Herein, graphene oxide (GO) is used as an active interfacial modifier to prepare graphene-reed charcoal/polypropylene (G-RC/PP) composites. Benefiting from the mechanical interlocking effect formed by GO, the G-RC/PP composites exhibit higher tensile and flexural strengths. When 1 % of GO was added (relative to mass of RC), the tensile and flexural strengths were 22.84 MPa and 50.8 MPa, respectively, which are 16 % and 22.7 % higher than pure PP. Additionally, the barrier-adsorption-dilution synergetic effects of GO enhance both the thermal stability and flame retardance of the composites. The total heat release rate of G-RC/PP composites is reduced by 71.6 % compared to RC/PP when GO was added at 1 %, resulting in a substantial reduction in fire hazards. This study offers a fresh perspective on the development of biochar/plastic composites with exceptional mechanical properties and high fire safety towards extensive applications as automotive parts and building structures.

A novel strategy utilizing oxidation states of phosphorus for designing efficient phosphorus-containing flame retardants and its performance in epoxy resins

The oxidation state of phosphorus has a great influence on the flame retardant action of its flame retardants. In this study, a reactive phosphorus-containing flame retardant (POG-DOPO) with both low and high phosphorus oxidation states is synthesised and incorporated into epoxy resin. The results show that the part in high oxidation state act mainly in the condensed phase and the part in low oxidation state act mainly in the gas phase. Furthermore, the flame retardant exhibits a synergistic flame retardant effect, resulting in a higher flame retardant efficiency than that of flame retardants with a single phosphorus oxidation state. Compared with unmodified epoxy resin, the peak heat release rate, total heat release rate and total smoke release of POG-DOPO modified epoxy resin with only 3wt% phosphorus are reduced by 70.9%, 51.2% and 55.7%, respectively. Its LOI increases to 31.8% and vertical combustion test achieves UL-94 V-0 rating. This study provides a strategy for the structural design of efficient phosphorus-based flame retardants.

Protein-tannin interactions towards fabricating flame-retardant, UV-resistance, antibacterial and mechanical-reinforced PA66 fabric

The “Protein-polyphenol interactions” is a hot research topic in the field of interaction between biological macromolecules. Strong interactions between biomass polyphenolic tannins and proteins can be generated through covalent and non-covalent bonds. Inspired by this, keratin (Ker) and oxidized tannin (TA) was co-deposited on polyamide 66 (PA66) fabric to fabricate OTA/Ker coated PA66 fabric (PA66@OTA/Ker), which was then chelated with Fe3+ to prepare fire resistance and anti-dripping PA66 fabric (PA66@OTA/Ker@Fe). The results showed that the total heat release rate (THR), peak heat release rate (pHRR) and total smoke production (TSP) of PA66@OTA/Ker@Fe were reduced by 51 %, 57 % and 52 %, respectively. PA66@OTA/Ker@Fe had a residue char of 21.6 % at 800 °C under N2 atmosphere. In addition, the LOI of PA66@OTA/Ker@Fe increased from 20.5 % of the control sample to 28.5 % and reached a UL-94 V-0 rating. Besides, PA66@OTA/Ker@Fe exhibited excellent UV resistance, good mechanical and anti-bacterial properties. This work provides an eco-friendly strategy for developing multifunctional PA66 fabrics.

Miscanthus floridulus-based intumescent flame retardant by green self-assembly for fully biological EP composites with commendable flame retardancy, smoke suppression and mechanical properties

The design of fully biological epoxy resin (EP) composites with high performance is highly desirable driven by green and sustainable development due to their renewable and sustainable nature. Herein, an efficient intumescent flame retardant based on Miscanthus floridulus (MF-based IFR) was devised for bio-epoxy composites by a green self-assembly method. The resulting composites with 15 wt% MF-based IFR demonstrated outstanding flame retardancy, effective smoke suppression, and favorable mechanical properties. The enhanced flame retardancy demonstrated the V-0 rating of UL-94 and the 26.4 % of limiting oxygen index (LOI) due to the dual-phase flame-retardant mechanism. Compared to pure EP, the EP composite with 15 wt% MF-based IFR exhibited reductions of 71.90 %, 61.85 %, 55.0 %, and 60.94 % in peak heat release rate (pHRR), total heat release rate (THR), smoke release rate (SPR), and smoke growth rate (TSP), respectively. Additionally, compared to unmodified MF, the composites with 15 wt% MF-based IFR displayed increasing of 3.35 %, 11.26 %, and 10.24 % in tensile, bending, and impact strengths, respectively, attributed to the enhanced interface compatibility. This study provides a straightforward, cost-effective, and efficient strategy for producing fully bio-based epoxy composites with high performance, expanding their potential applications.

Sustainably sourced and DOPO-derived triols as hardeners for epoxy thermosets: A promising solution to synchronously improve flame retardancy, mechanical strength and toughness

The flammability and brittleness of the diglycidyl ether of bisphenol A (DGEBA)-type epoxy resin greatly restrict its application in electronic appliances and structural materials. However, the synchronous improvement in the flame retardancy, mechanical strength, and toughness of DGEBA-type epoxy thermosets remains a significant challenge. To overcome this challenge, in this study, a sustainably sourced and DOPO-derived triol (DOPO-GL-DCDA) was synthesized from a bio-based material, glycerol 1, 3-diglycerolate diacrylate (GL-DCDA). A series of epoxy thermosets with different phosphorus contents were prepared by introducing DOPO-GL-DCDA into the DGEBA matrix. EP/DOPO-GL-DCDA demonstrated excellent flame retardancy and mechanical properties without compromising transparency. Specifically, EP/DOPO-GL-DCDA-1.0P exhibited a limit oxygen index (LOI) of 34.0 % and a UL-94 V-0 rating, and the total heat release (THR) and peak heat release rate (PHRR) of EP/DOPO-GL-DCDA-1.5P decreased by 36.6 % and 46.8 %, respectively, compared with those of pure EP. In addition, compared with those of pure EP, the tensile strength, impact strength, fracture toughness (KIC), and fracture energy (GIC) of EP/DOPO-GL-DCDA-1.5P increased by 62.8 %, 69.9 %, 62.9 %, and 99.0 %, respectively. Moreover, EP/DOPO-GL-DCDA had better dielectric properties than pure EP. Under the premise of maintaining transparency, this work provided a promising solution to synchronously improve the flame retardancy, mechanical strength, and toughness of epoxy thermosets.

Thermal, mechanical property and flame retardant analysis of bio-based rigid polyurethane foam modified with expandable graphite

As an energy-efficient building material, rigid polyurethane foam (RPUF) has attracted attention. However, there are still great challenges in how to easily prepare RPUF materials with good mechanical properties, flame retardant properties, thermal insulation and other properties. In the current work, expandable graphite (EG)-modified lignin-based polyol (RPUF) was prepared by a one-step method. Thermogravimetric analysis was used to study the pyrolysis of modified foams under nitrogen conditions. It was found that the RPUF-4 with an EG of 10 wt% had the highest the apparent activation energy (E), integral procedural decomposition temperature (IPDT), initial temperature and residue rate. And RPUF-4 also had excellent thermal insulation properties. In addition, RPUF-4 exhibited excellent flame retardancy and smoke suppression properties (peak heat release rate (RHRR), total heat release rate (THR) and Ds were 65.46 %, 23.92 % and 45.94 % lower than those of the unadded RPUF, respectively). At the same time, RPUF-4 also had good mechanical properties and energy absorption properties. These results will lay the foundation for the development and application of RPUF in the field of building insulation.

Numerical study on flame acceleration and deflagration-to-detonation transition affected by the solid obstacles with different shapes

To investigate which shape of solid obstacles is most optimal in terms of detonation-assisting capability within a closed channel, this study utilizes the Large Eddy Simulation (LES) method, based on the OpenFOAM platform, to conduct a detailed numerical study on the effects of different shaped obstacles (rectangular, rhombus, trapezoidal, circular, triangular) on flame acceleration and detonation initiation processes. The results show that the obstacles arranged in the middle of the combustion chamber can create more passages and local flames. Meanwhile, changes in the shape of obstacles can also produce different vortex structures and recirculation zones. These differences affect the flame surface area and the total combustion heat release rate, thereby affecting the flame acceleration effect. Judging from the results, triangular obstacles have the best flame acceleration effect, followed by rhombus, trapezoid, rectangle, and circular obstacles. In terms of detonation initiation, the obstacles with a slope can induce vortex to detach earlier, which produce a better vortex-flame interaction. Simultaneously, the slope can reflect the shock wave more frequently, creating more favourable conditions for the formation of Mach reflection and Mach stem. Based on this, it is found that trapezoidal and triangular obstacles have better detonation-assisting capability. Additionally, it is found that the stronger the leading shock wave and the shorter the distance between it and the flame front, the better the detonation initiation effect. In general, the types of detonation initiation in this study all belong to the shock detonation transition (SDT). However, the detonation initiation process can be further classified into two categories: (I) Detonation induced by shock wave reflection; (II) Detonation triggered by shock wave focusing.

Enhanced mechanical property and flame resistance of phosphorylated cellulose nanofiber based‐aerogel combined with boric acid

AbstractAs for cellulose‐based aerogels, a feature of inadequate mechanics and easy‐flammability seriously restricts their practical applications. To address this issue, herein a lightweight, mechanical elastic and flame‐retardant phosphorylated lignin‐based cellulose nanofiber (PLCNF‐B) aerogel with the aid of boric acid was successfully obtained by freeze‐drying method. Due to the uniform and tough network structure benefitting by strong hydrogen bond between phosphorylated fibers and boric acid, the resultant aerogel showed excellent mechanical performance, that is, high compressive strength of 8.9 kPa (strain: 50%) and outstanding cyclic reliability (remain 90% after 10 cycles). Meanwhile, PLCNF‐B aerogel possesses highly improved flame‐retardant property, that is, a high LOI value (up to 46%), significantly reduced peak heat release rate (11.2 W/g) and total heat release rate (0.47 kJ/g). Based on structural observation and analysis, the flame‐retardant behavior should be attributed to the formation of PxOy/amorphous boron oxide protective layer, which is derived from the phosphorus containing group of PLCNF and boric acid. The splendid overall performance of aerogel material offers a potential material tactic for design and development of advanced bio‐based aerogels for practical applications.

Effect of Organic–Inorganic Mixed Intumescent Flame Retardants on Fire-Retardant Coatings

Expandable graphite (EG) was modified with a charring agent and organic–inorganic hybridized intumescent flame retardants (MEG) were synthesized. This study uses a cone calorimeter (CCT) and a DaqPRO 5300 radiation heat flow meter (Fourtec, Tel Aviv, Israel) to evaluate the fire-resistant properties influenced by MEG on intumescent fire-retardant coatings. The impact of MEG on the thermal degradation of these coatings was investigated through the use of thermogravimetric analysis (TGA). The results obtained by CCT demonstrated that the incorporation of MEG markedly diminished the heat release rate and total heat release rate of the coating, in addition to enhancing the char residue compared to coatings with only expandable graphite (EG). Furthermore, TGA results demonstrate that adding MEG increases the weight of the char residue at elevated temperatures, suggesting improved thermal stability. Based on these findings, MEG exhibits a synergistic flame-retardant effect when combined with intumescent fire-retardant (IFR) systems. This synergy not only improves the flame-retardant properties of the coatings but also enhances their overall thermal stability, making MEG a promising additive for developing more efficient fire-retardant materials. Thus, MEG-modified coatings offer superior protection against fire hazards, highlighting their potential for practical applications in fire safety.

Micron-sized aluminum particle combustion under elevated gas condition: Equivalence ratio effect

Micron-sized aluminum (Al) particle combustion under elevated gas condition is critical for improving energetic material performance, impacting propulsion and explosives technology. This study utilizes Eulerian-Lagrangian method to investigate Al particle combustion dynamics, encompassing both heterogeneous reaction (HTR) and homogeneous reaction (HMR). It focuses on the critical role of the equivalence ratio in single Al particle combustion, highlighting the interplay between HTR and HMR, aiming to optimize energy release and emission control. Our study identifies four stages in the combustion of a single Al particle, where the highest heat release is attributed to HTR, succeeded by HMR, and the minimal from unburned Al vapor. We observe a decline in the total heat release rate with an increasing equivalence ratio, primarily due to the differential impacts of heterogeneous and homogeneous reactions. The thermal-runaway stage in HTR is governed by the particle temperature, while the subsequent decaying stage is influenced by either the diminishing effective Al droplet diameter or the availability of oxygen, contingent upon the fuel conditions. Utilizing Cantera software to analyze HMR allows us to elucidate the thermal effects of elementary reactions and the key reaction pathways. These findings underscore the complex interactions between Al particles and the surrounding gas, providing insights into optimizing the conditions for Al-containing reaction systems.

High-performance epoxy resin with flame-retardant, transparent, and ultraviolet shielding properties based on a vanillin-based multifunctional macromolecule

Flame-retardant epoxy resins with tough, transparent, ultraviolet shielding, and low dielectric properties have fascinating prospects in electronic and electrical applications, but it is still challenging at present. In this work, a bio-based macromolecule was synthesized from vanillin (a lignin derivative), phenyl dichlorophosphate, 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO), and poly(propylene glycol) bis(2-aminopropyl ether). The bio-based macromolecule, namely, MFR, was designed and added to the epoxy resin (EP). The cured EP containing 15 wt% MFR (i.e., EP/MFR15) exhibits excellent flame retardancy with an Underwriter Laboratory 94 (UL-94) V-0 rating and a limiting oxygen index (LOI) of 29.2 %. Furthermore, the peak heat release rate (PHRR) and total heat release rate (THR) are drastically reduced by 59.5 % and 40.7 %, respectively. Meanwhile, EP/MFR15 shows 20.3 % and 43.8 % improvements in tensile strength and toughness, respectively. Moreover, MFR simultaneously endows EP with accessional ultraviolet shielding performance and low dielectric constant without sacrificing transparency. This work provides a promising strategy for fabricating a bio-based macromolecular flame retardant and preparing a high-performance EP composite with versatile properties.

Fabrication of superior flame-retardant phosphorylated chitosan biobased porous composites reinforced by superhydrophobic silicone interpenetrating crosslinking networks

Chitosan-based porous materials have potential to develop into a new generation of high performance sustainable thermal insulation materials. In this study, hydrophobic and enhanced phosphorylated porous materials (PCSM) were constructed by the in-situ crosslinking of methytrimethoxylsilane (MTMS), and modified SiO2 nanoparticles (H-SiO2) were further incorporated into the crosslinking networks to fabricate superhydrophobic and reinforced PCSM-H-SiO2 porous composites. The morphology of PCSM-H-SiO2 porous materials exhibited special micro-nanoscale “pearl string-like” rough and interpenetrating pore wall structure, which endowed them superhydrophobicity and self-cleaning ability. The water contact angles (WCAs) of PCSM-H-SiO2 porous composites achieved up to 150o, and the compressive and specific moduli of PCSM2-H-SiO2–2 porous composite significantly increased to 11.0 MPa and 89.6 m2·s−2, 5.39 and 1.74 times higher than those of PCS porous material, respectively. The limited oxygen index (LOI) values of PCSM2-H-SiO2–2 porous composite were above 80 %. The cone calorimeter test result demonstrated the peak heat release rate and total heat release rate values of PCSM-H-SiO2–2 porous composite were lower than those of PCS porous material. The ultra-high flame-retardant PCSM-H-SiO2–2 porous composite with superhydrophobicity and excellent compressive property is a promising biodegradable thermal-insulation material as replacement of petroleum-based material.

Improved thermal stability and flame retardancy of soybean oil-based polyol rigid polyurethane foams modified with magnesium borate hydroxide and ammonium polyphosphate

The concept of sustainable development has led to a growing research interest in bio-based flame-retardant polyurethane foams. These foams offer environmentally friendly, sustainable, and flame-retardant raw materials for the construction, automotive, and furniture industries. The 15 wt% soybean oil-based polyol rigid polyurethane foams (RPUF-S3A20B system) were modified with 20 wt% ammonium polyphosphate (APP) and homemade magnesium borate hydroxide (MgBO2(OH)). Thermogravimetric analysis, pyrolysis kinetic analysis, limiting oxygen index (LOI) test, cone calorimetry (CONE), morphological analysis, and smoke density (Ds) were employed to investigate the impact of MgBO2(OH) on the thermal stability and flame-retardant properties of the RPUF-S3A20B system. The results indicated that RPUF-S3A20B12.5 with 12.5 wt% MgBO2(OH) had better thermal stability and higher activation energy. In addition, its LOI was increased by 3.1% compared to RPUF-S3A20 without MgBO2(OH). The peak heat release rate (PHRR) and total heat release rate (THR) of RPUF-S3A20B12.5 at a radiant flux of 25 kW/m2 were reduced by 45.8% and 35.0% compared with RPUF-S3A20. RPUF-S3A20B12.5 demonstrated the lowest smoke density (17.4 and 17.5) and highest light transmission (73.9% and 73.7%) in both flameless and flame conditions, indicating superior flame-retardant and smoke-suppression properties. These findings offered valuable insights for further research on synergistic flame-retardant systems in bio-based polyurethane foams.