Conversion of Pongammia de-oiled seed cake to liquid biofuel at hydrothermal conditions is reported in this work. The main objectives were to identify an approach that would enable us to understand and optimize the relationships between process parameters. In this work, estimation of the optimized conditions for the maximization of two responses namely biocrude yield and transportation grade fuel (TGF) selective has been reported. Plackett–Burman design was used for parameter screening on seven different process parameters for biocrude yield. Further, centre composite design and response surface methodology approach were used to develop the quadratic models to study the effect of individual and combined interactions on the biocrude yield as well as TGF selectivity on four parameters. Quadratic models were modified for the significant (p < 0.05) individual, quadratic, and interaction terms. Based on the statistical results, it is concluded that temperature is the most significant individual parameter for biocrude yield, whereas for TGF selectivity, all four parameters, considered for statistical analysis, are important. Temperature with pressure and temperature with time are the major interaction with p ≤ 0.05 for biocrude yield. In the case of TGF selectivity, temperature and pressure are the only significant interaction. Superimposed contour plots and predicted model confirmed 400 °C (temperature), 25 kg/cm2 (pressure), 35 min (reaction time) and 2 W/B ratio as optimal conditions for the maximum biocrude yield (~38.9 %) and TGF selectivity (~29.6 %). Verification experiments confirmed the validity of the predicted model. The predicted and experimentally obtained yields for biocrude and TGF selectivity were comparable with an error of ±12.5 and ±8.5 %, respectively. TGF fraction obtained at these conditions was characterized by silica gel adsorption chromatography, calorific value, total acidic number elemental composition and FTIR analysis, which showed a high percentage of oxygenated compounds.
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