Some children with sleep-disordered breathing (SDB) continue to experience symptoms after adenotonsillectomy. One possible cause is the excessive size of the torus tubarius. In this study, the relationship between torus tubarius size and surgical outcome in 24 children with SDB who underwent adenotonsillectomy was retrospectively analyzed based on cone beam computed tomography (CBCT) imaging measurements and medical records. A computational fluid dynamics (CFD) approach was used to quantitatively compare the effects of different torus tubarius sizes on upper airway (UA) aerodynamics in children. The percentage of UA area occupied by the torus tubarius (TTA%) was significantly different between the excellent and poor groups (10.4 ± 3.58% vs. 17.71 ± 4.7%, p < 0.001). The results of CFD simulation showed that the mean airflow velocity, wall shear stress (WSS) and pressure drop (ΔP) in the nasopharynx significantly increased when the TTA% was > 15%. Our study confirmed the effect of round pillow size on the aerodynamics of the UA in children. When the TTA% exceeds 15%, it causes change in aerodynamics, which may affect the outcome of children with SDB.