ABSTRACT Titaniferous magnetite deposits are a significant source of vanadium for use in high-strength steel alloying and other chemical applications as well as producing titanium slag for the chloride production of titanium pigment. Ore beneficiation is practised to generate an iron-based mineral concentrate containing much of the vanadium with low combined silica and alumina levels of less than 4%. If higher than 4% increased sodium salt is used in roasting lower vanadium recovery is achieved. Typical processing problems encountered are fine liberation size, potential over-grinding of the magnetite, and variable response to magnetic separation as a result of the weathering profile. Magnetic separation is the standard route to produce iron vanadium concentrates. Salt roasting to extract vanadium followed by water leaching has been the standard processing route for many years and this locks up the remaining titanium in a glass phase. The cost of suitable sodium salts, availability of capital and increasing energy costs and energy availability are critical factors in determining the viability of aspiring vanadium producers. In this paper, factors influencing the recovery of vanadium are reviewed and emerging processing trends are explored. The growing demand for vanadium electrolytes in vanadium redox flow batteries (VRFB) now adds another value-added product, which can assist vanadium project economics.
Read full abstract