The high-frequency (HF) voltage injection method is widely applied in achieving position-sensorless control for interior permanent-magnet synchronous motors (IPMSMs). This method necessitates precise and rapid extraction of the current signal for accurate position estimation and field-oriented control (FOC). In the traditional methods, the position error signal and fundamental current are extracted from the current signal using band-pass filters (BPFs) and low-pass filters (LPFs), or a method based on time-delay filters. However, the traditional extraction method falls short in ensuring simultaneous dynamic performance and accuracy, particularly when the switching frequency is limited or when encountering harmonic and noise interference. In this article, a novel HF pulsating square-wave voltage injection method based on an improved current signal-extraction strategy is proposed to improve the extraction accuracy while maintaining good dynamic performance. The newly devised current signal-extraction method is crafted upon a notch filter (NF). Through harnessing NF’s effective separation characteristics of specific frequency signals, the current signal is meticulously processed. This process yields the extraction of the position error signal and fundamental-current component, crucial for accurate position estimation and motor FOC. Simulation and hardware-in-the-loop (HIL) testing are conducted to validate the effectiveness of the proposed approach.
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