Three-phase Synchronous Motor Research Articles

Voltage Angle-Based Torque Control of Dual Three-Phase Interior Permanent Magnet Synchronous Motor Considering Mismatch in Winding Parameters

Voltage Angle-Based Torque Control of Dual Three-Phase Interior Permanent Magnet Synchronous Motor Considering Mismatch in Winding Parameters

Temperature Field Distribution and Thermal Stress Analysis of Pumped Storage Electric Motors

Abstract With the increasingly important role of pumped storage in energy systems, new and higher requirements have been put forward for the operation, safety, and economy of pumped storage power plants. The article takes a three-phase salient pole synchronous pumped storage motor as the research object, by using ANSYS finite element analysis software, a finite element model of a three-phase synchronous generator motor was established to analyze the internal temperature field distribution and thermal stress distribution of the motor. The results show that the higher temperature region of the entire system was concentrated at the winding, followed by the stator and rotor. Therefore, when optimizing the design of the motor in the future, the first step should be to start from the winding. The analysis of the thermal stress situation of the stator shows that the thermal stress and strain were mainly distributed at the inner diameter of the stator core, which was consistent with the distribution of the temperature field at the stator. The results of this study can provide theoretical guidance for the key maintenance areas and maintenance time of pumped storage power generation motors.

Performance Analysis of Dual Three-Phase Synchronous Reluctance Motor According to Winding Configuration

Performance Analysis of Dual Three-Phase Synchronous Reluctance Motor According to Winding Configuration

Design of a Three-phase Outer Rotor Synchronous Motor for Hybrid Vehicle

Design of a Three-phase Outer Rotor Synchronous Motor for Hybrid Vehicle

A Novel Winding Connection Sequence of Dual Three-Phase Series-End Winding PMSM Drive for Speed Range Extension

Series-end winding motor drives double the dc-link voltage utilization compared with the conventional star-connected winding counterparts, which indicates that series-end winding motor drives are suitable for high-speed applications with limited dc-link voltage. To further improve the dc-link voltage utilization and extend the speed range of the dual three-phase series-end winding permanent magnet synchronous motor (DTSW-PMSM) drive system, this paper proposes a novel winding connection sequence (WCS) for DTSW-PMSM drive, and the dc-link voltage utilization is further improved by 36.6% compared with the normal WCS. The dc-link voltage utilizations of different WCSs are analyzed through the phasor relationship between the phase and leg voltages. Besides, the corresponding carrier-based pulse-width modulation to drive the DTSW-PMSM with the proposed WCS is also developed. In the experimental tests, the speed range of the DTSW-PMSM drive with the proposed WCS is extended significantly. Therefore, adopting the proposed WCS can be an effective means for further speed range extension of DTSW-PMSM drives without additional hardware.

Modelling and Analysis of Salient-Pole Rotor Interior Permanent Magnet Synchronous Motor for Oil and Gas Pump Applications

This paper presents the design and dynamic simulation of a line-start, three-phase Interior Permanent Magnet Synchronous Motor (IPMSM) intended for pump applications in the oil and gas industry. The problem addressed in this paper pertains to the replacement of an existing induction motor (IM) in an oil and gas pump station with a more efficient and controllable solution, the IPMSM since IMs are known to be less efficient and IPMSM is easier to control. The chosen motor type employs a traditional salient-pole rotor with cage windings, known for its line-start capability, making it a feasible choice for constant-speed and pump applications. The dynamic simulation of the proposed IPMSM is carried out using MATLAB/Simulink, focusing on fundamental harmonic analysis in direct-phase variables. The results demonstrate rapid startup to synchronous speed with minor deviations effectively dampened by the rotor's damper windings. Torque characteristics exhibit some pulsations caused by magneto-motive force (MMF) harmonics; a phenomenon captured by Finite Element Analysis (FEA). The performance results show that the proposed IPMSM with a salient-pole rotor is viable and a promising replacement for induction motors in oil and gas pump stations.

Position Sensorless Control of Dual Three-Phase IPMSM Drives With High-Frequency Square-Wave Voltage Injection

Dual three-phase interior permanent-magnet synchronous motor (IPMSM) drives have received more attention by the merits of better fault-tolerant capability and lower torque ripples. To improve the reliability of the system against failures in position sensor, it is necessary to investigate the position estimation method for dual three-phase IPMSM drives. The high-frequency (HF) signals injection is utilized for position estimation in three-phase IPMSM drives during low-speed operation region. However, the torque ripples are inevitable owing to the mixing of fundamental and HF components in the same control space for three-phase IPMSM drives. In this paper, the position sensorless control method has been proposed by injecting HF square-wave voltage in the harmonic subspace for the dual three-phase IPMSM drives. Since the harmonic subspace is decoupled from the torque subspace, the torque disturbance can be mitigated well with the proposed HF signal injection based position sensorless method. Moreover, the digital filters in signal extraction and current feedback can be avoided and the signal separation process becomes easy with the proposed method. The experiments have been conducted to validate the performance of the proposed method.

Efficiency Optimization and Resilience Improvement in Wireless Motor System With Flexible DC-Link Voltage Regulation

This paper proposes a novel dc-link voltage regulation (DCVR) strategy for the series-series compensated wireless motor (SSWM) system. The steady-state voltage control is presented to optimize the system efficiency and the feedforward voltage boost control is proposed to improve system resilience. The rated capacity identification (RCI) scheme is proposed to design proper parameters for the SSWM system. To achieve steady-state voltage control, the system efficiency characteristic is analyzed in detail and the efficiency optimization can be achieved without an auxiliary dc/dc converter. The influence of impedance matching, the power capacity of the system, and overmodulation of the motor drive are all investigated. Then, the dynamic model of the system is established to analyze the stability of dc-link voltage. In the proposed feedforward voltage boost control, the dc-link voltage is boosted according to the motor operation state to increase the instantaneous power capacity. The dc-link voltage stability is improved and the system resilience is enhanced against power disturbance. Besides, at the end of the acceleration process, the dc-link voltage is smoothly adjusted to the optimal dc-link voltage. The effectiveness of the proposed RCI scheme and DCVR strategy is verified by experiments on a three-phase wireless permanent magnet synchronous motor platform.

Three-Stage Duty Cycle-Based Deadbeat Predictive Torque Control for Three-Phase SPMSMs With CMV Reduction

Model Predictive Torque Control (MPTC) is highly regarded for its simple structure, rapid dynamic response, and optimized control performance when applied to actual motor driving systems. However, conventional MPTC techniques often lead to undesirable effects in three-phase inverter-based surface-mounted permanent magnet synchronous motors (SPMSMs), such as high electromagnetic torque, stator flux ripples, and significant current harmonic distortion. Notably, the generalized MPTC approach generates a substantial common mode voltage (CMV) that can cause damage to the motor bearing and winding insulation in SPMSMs. To address these issues, this paper proposes a three-stage duty cycle-based deadbeat predictive torque control (DCDPTC) technique for SPMSMs. The proposed technique leverages the volt-second equilibrium theorem by aligning the duty cycles with the predicted electromagnetic torque, stator flux, and their respective target values while accounting for extreme cases, accordingly electromagnetic torque and stator flux ripples as well as the total harmonic distortion (THD) of the stator current are minimized. In order to improve the system robustness, the duty cycle is limited to avoid the overmodulation. Furthermore, optimized switching sequences are meticulously arranged to ensure the CMV is lowered and the minimum number of switching transitions is maintained while utilizing a fixed switching frequency. The proposed technique is simplified. Its resultant performance is validated by experimental results.

Stator Inter-Turn Short-Circuits Fault Diagnostics in Three-Phase Line-Start Permanent Magnet Synchronous Motors Fed by Unbalanced Voltages

This paper addresses the diagnostics of stator faults in three-phase line-start permanent magnet synchronous motors. More traditional fault diagnostic methodologies are unable to properly diagnose stator inter-turn short-circuit faults in three-phase motors under unbalanced supply voltage conditions, since both conditions impact the fault indicators used for inter-turn short-circuit fault diagnostics in a similar way. In this paper, the relation between the symmetrical components of the three-phase quantities and the harmonic components of the Extended Park’s Vector Approach (EPVA) is established. It is proved that the negative component and the EPVA harmonic component at a frequency twice the supply frequency are directly related to the fault occurrence. It is also proved that the healthy motor negative impedance is constant and not load-dependent. Based on this, the negative impedance/admittance is indirectly analyzed, through the combined use of the Extended Park´s Vector Approach of both voltage and current, and is explored for the fault diagnostics. Experimental results, obtained for different load torques, unbalanced supply voltage values, and fault severity levels, show that inter-turn short-circuit fault diagnostics can be achieved even under unbalanced supply voltage conditions based on the analysis of the motor admittance, at a frequency twice the supply frequency, that is the negative sequence admittance.

A Simplified Virtual-Vector-Based Model Predictive Control Technique With a Control Factor for Three-Phase SPMSM Drives

Compared with the single vector-based model predictive control (MPC) technique, the multiple vector-based MPC technique gains interests in improving the total harmonic distortion (THD) of the stator currents and reducing electromagnetic torque and stator flux ripples for a three-phase surface permanent magnet synchronous motor (SPMSM). However, the complicated enumeration and operation in vector selection and duty cycle calculation increase the computational burden and limit its peneration. Hence, in this paper, a simplified virtual vector-based MPC with a control factor for a three-phase SPMSM is proposed. Without sector identification and enumeration operations, the proposed technique utilizes the control factor to automatically generate a large number of virtual vectors to achieve equivalent performance effectiveness with multiple vector-based MPC technique with lower sampling frequency. Subsequently, regardless of the number of virtual vectors, the candidate virtual vectors are directly identified in a <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$x-y$</tex-math></inline-formula> coordinate system to greatly reduce the computational burden. In addition, the duration of the selected optimal virtual vector and the resultant switching sequences are easily obtained and arranged to even the switching losses among the switching devices and further optimize the THD of the stator current. The proposed technique is simplified and flexible. Its control effectiveness is verified by experimental results.

Control of a Segmented Three-Phase Synchronous Motor With Highly Coupled Subwindings

This article addresses the control issue of a structure enabling the segmentation of three-phase electric drives. The proposed segmentation process offers an additional degree of freedom in terms of voltage rating for power electronics but results in a three-phase system with highly coupled sub-windings. Thus, for such a segmented motor, the true challenge lies in controlling the machine global electromagnetic torque while balancing the power among the different inverters. To tackle this issue, the dq standard synchronous frame is extended to common and differential modes. This approach enables to design a suitable control structure based on an analytical model and physical considerations. The developed model is calibrated with realistic numerical values obtained from a finite element analysis. Finally, an experimental setup allows developing a proof of concept which shows the interest of the proposed control method compared to a standard multiple dq-frame method. The key finding is that the above-mentioned control objective of the segmented synchronous motor can be achieved without additional inductors and despite the severe constraint imposed by such highly coupled segmentation.

Capacitance balance control strategy for three-phase four-switch open-winding permanent magnet synchronous motor

The open-winding permanent magnet synchronous motor (OWPMSM) system is a novel high-cost system that uses dual-inverters to control both sides of the stator to improve the performance of the motor. To save the system cost, the three-phase four-switch open-winding permanent magnet synchronous motor (TPFS-OWPMSM) system is proposed to replace the general three-phase six-switch OWPMSM system, but it brings the problem of bridge arm capacitor voltage offset. To solve the instability problem caused by capacitance, this paper carries out the state analysis and offset source analysis of the inverter capacitor voltage, and proposes a dual-inverters capacitor voltage balance control strategy. The capacitor balance control converts unstable capacitor offset voltage into current and injects the currents into the stator current loop through closed-loop correction. And this strategy includes the optimal control of different capacitors under dual-inverters with the goal of system stability. The effectiveness of the balancing strategy is verified by the simulation of various motor working conditions.

A Simplified Model Predictive Voltage Control for Three-Phase Four-Switch Inverter-Fed PMSM Drives With Capacitor Voltage Offset Suppression and Current Ripple Reduction

This article proposes a simplified model predictive voltage control (SMPVC) method without weighting factors for three-phase four-switch inverter-fed permanent magnet synchronous motor drives to suppress the capacitor voltage offset and reduce the current ripple. In this article, the control of electromagnetic torque and magnetic flux in the model predictive torque control is transformed into the control of the voltage vector, and the capacitor voltage offset is suppressed by injecting dc component obtained by an adaptive notch filter into the phase current. On the basis, the voltage vector is taken as the only control term in cost function without the weighting factors to suppress capacitor voltage offset, thus simplifying the calculation amount in cost function. Then the simplified voltage vector synthesis method is presented to synthesize the effective voltage vector to reduce the current ripple. Using the simple sector division, the switching sequence of the voltage vector can be determined quickly. The effectiveness of the proposed SMPVC method is validated by the simulation and experiment.

Comparative study of SVPWM techniques modified for three-phase current reconstruction using single current sensor in PMSM drive

This paper aims at the application of three-phase synchronous motors with permanent magnets excited by a three-phase voltage inverter. Specifically, it examines the methods of phase current reconstruction with single-shunt current measurement. When measuring current with a single-shunt, complications arise in the form of impossibility of reconstruction of the phase currents near a sector boundary and in a region of small duty cycle. The paper compares two methods designed to overcome these complications and verifies them on a simulation model of a vector controlled three-phase VSI-excited PMSM drive.

Analytical and FEM Methods for Line Start Permanent Magnet Synchronous Motor of 2.2kW

This paper has developed electromagnetic equations based an analytical model to design a three-phase line start permanent magnet synchronous motor (LSPMSM) of 2.2 kW. In order to enhance the torque and efficiency of this machine, an optimized slot shape of rotor permanent magnet is proposed. The analytical model is first presented to evaluate the magnetic characteristics, and then analytical expressions are derived under the open circuit condition. The influence of the magnet size variables on the analytical model is considered to investigate the magnetic leakage flux and flux density distribution in air gaps. Moreover, the variation of design has a significant impact on the steady-state performance characteristics of this motor. In addition, in order to check the output results from the analytical model, a finite element method is developed to evaluate these solutions. Finally, experimental and simulation results have been compared and analyzed to validate the development of method.

Impedance Reshaping for Inherent Harmonics in PMSM Drives With Small DC-Link Capacitor

Sharp <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">LC</i> resonance peak may enlarge inherent harmonics, dominant harmonics of the supply voltage generated by a three-phase diode rectifier, around the resonance frequency, which will intensify fluctuations of the dc-link voltage, and grid currents in motor drives with small dc-link capacitor. In this article, a novel resonance suppression strategy based on inherent harmonics impedance shaping is proposed specially for three-phase input permanent magnet synchronous motor (PMSM) drives with small dc-link capacitor. Instead of increasing the damping of the whole system for resonance suppression, the motor side power disturbance can be reduced by designing the impedance for inherent harmonics around <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">LC</i> resonance frequency based on the new model with the consideration of motor side characteristic. For damping current generation, the angle of the virtual admittance is modified to eliminate the influence of the dc-link voltage sampling delay. Experimental results show the effectiveness of the method on a prototype of electrolytic capacitorless PMSM drive.

Robust Cascaded Deadbeat Predictive Control for Dual Three-Phase Variable-Flux PMSM Considering Intrinsic Delay in Speed Loop

In this article, a robust cascaded deadbeat predictive speed control method (PSC) is proposed with speed and disturbance observer for the dual three-phase variable-flux permanent-magnet synchronous motor (VF-PMSM) drives. Considering the intrinsic delay in speed loop, an improved predictive speed model has been derived in discrete domain. In turn, a speed observer is proposed for the cascaded PSC to mitigate the issue of this intrinsic delay. In order to improve the system robustness, the torque disturbance observer including the generalized proportional integral observer and the sliding-mode observer has been proposed for parameter variation and load torque perturbation. Furthermore, the stability analysis indicates that the margin of parameter mismatch is determined by the coefficient in the speed observer, which can be expressed as the equivalent gain in discrete domain. The performance comparison between the conventional PSC method and the proposed PSC method has been investigated for parameter robustness. The experimental results are presented to verify the improvements of the proposed PSC method for the dual three-phase VF-PMSM drives under model uncertainty and magnetization manipulation conditions.

Development of Closed-Loop Permanent Magnet Synchronous Motor Drive System Prototype

Permanent magnet synchronous motors (PMSM) are widely used in low to mid-power applications and high-performance drives. They are preferred over brush-type motors and gradually replacing induction motors in various fields of application due to its advantages. Many researchers are proposing new control methods of PMSM drive system. However, the PMSM system is nonlinear and consists of time-varying parameters with high-order complex dynamics. Due to these factors, researchers cannot rely only on simulation results to prove superiority of their proposed controllers. To validate the results obtained by simulation, experimental validation is necessary, where a closed-loop PMSM drive system prototype has to be developed. This paper describes the development of a PMSM drive system prototype with closed-loop current, speed and position feedback using dSpace DS1104 controller board for a 1.93kW three-phase interior-mounted permanent magnet synchronous motor used for experimental validation of a proposed modified fractional order sliding mode speed controller. Using this prototype, the performance of any newly proposed control methods in real applications can be verified. Appropriate signal acquisition procedures of the feedback signals, as described in this work, are crucial to ensure the accuracy of closed-loop performance of the developed drive system.

High-Order Band-Pass Active Damping Control and Predictive Control for Three-Phase Small-Film DC-Link Capacitor IPMSM Drive Systems

Traditional three-phase rectifier DC-link inverters have been used in industry for more than 40 years. However, electrolytic capacitors, which are widely used in traditional inverters, have very large volumes and can only be used for five years. To solve this problem, a three-phase small-film DC-link capacitor interior permanent-magnet synchronous motor drive system is investigated in this paper. This small-film capacitor not only has a longer life and smaller size than an electrolytic capacitor, but it can also improve the input harmonic currents and power factor on the grid side. A high-order band-pass filter active damping control is proposed here. In addition, a constrained predictive speed controller is designed to enhance the transient, load disturbance, and tracking speed performance. Furthermore, a constrained predictive current controller is implemented to reduce the three-phase harmonic currents of the motor. A digital signal processor, type TMS-320F-28035, manufactured by Texas Instruments, is employed as a control center to conduct the whole control algorithms. Several simulated and measured results are compared to demonstrate the practicability and correctness of the proposed control algorithms.