Modelling and Analysis of Salient-Pole Rotor Interior Permanent Magnet Synchronous Motor for Oil and Gas Pump Applications

Abstract

This paper presents the design and dynamic simulation of a line-start, three-phase Interior Permanent Magnet Synchronous Motor (IPMSM) intended for pump applications in the oil and gas industry. The problem addressed in this paper pertains to the replacement of an existing induction motor (IM) in an oil and gas pump station with a more efficient and controllable solution, the IPMSM since IMs are known to be less efficient and IPMSM is easier to control. The chosen motor type employs a traditional salient-pole rotor with cage windings, known for its line-start capability, making it a feasible choice for constant-speed and pump applications. The dynamic simulation of the proposed IPMSM is carried out using MATLAB/Simulink, focusing on fundamental harmonic analysis in direct-phase variables. The results demonstrate rapid startup to synchronous speed with minor deviations effectively dampened by the rotor's damper windings. Torque characteristics exhibit some pulsations caused by magneto-motive force (MMF) harmonics; a phenomenon captured by Finite Element Analysis (FEA). The performance results show that the proposed IPMSM with a salient-pole rotor is viable and a promising replacement for induction motors in oil and gas pump stations.