Thorium oxide has recently garnered attention as a nuclear fuel due to the scarcity of uranium resources and the abundance of thorium resources, as well as its favorable thermal and neutronic properties. One of the most desirable characteristics of thorium nuclear fuels is their thermal properties, which are affected by the size distribution and morphology of thorium oxide particles. Thorium nitrate is the most common method for producing thorium oxide. Since no purification processes occur in the production of thorium oxide from oxalates, particle size and shape control are crucial. In this paper, the synthesis of thorium oxalate particles is carried out in a microreactor system to control the parameters of the precipitates. The main parameters that influence the efficiency, size distribution, and morphology of thorium oxalate are the concentration ratio of oxalic acid to thorium nitrate solution, as well as the flow rate ratio of these feed materials. Results show that at lower flow rate ratios of thorium nitrate to oxalic acid solution and higher concentration ratios of acid to thorium nitrate solution, a uniform particle size distribution and smaller particles are obtained, which are suitable for further calcination to prepare high-density and small grain size pellets.
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