Surface replication was the first widely used method which enabled surface structure of electron-opaque specimens to be studied in the electron microscope. Even today, with the advent of thin-foil transmission electron microscopy, replicas are still extensively employed. Replicas are prepared by either depositing a replicating material (carbon or silicon monoxide) directly on to the specimen followed by a separation process, or indirectly by using a two-stage technique. This involves the preliminary impression of the specimen surface in a suitable plastic, called the primary replica, followed by a secondary replica (using carbon or silicon monoxide) of this primary replica. It is now well recognized that the former technique, called replicas, are superior in resolution and contrast to the later technique, called the indirect replica [1]. The preparation of replicas, of steel specimens is based on the direct replica technique, and the stripping of the film is done either by electro-etching or chemical etching. The etchant generally used for steel is 10% HNO 3. However, this etchant strips the film with the evolution of gases which is unsatisfactory as it breaks up the film. 5~o bromine in methanol is also unsatisfactory as it requires a long etching time and is opaque, making it difficult to retrieve the carbon replica. It also results in the contamination of the carbon film from reaction products. This work describes the development of a fast and reliable direct replica preparation technique from a steel fatigue specimen (En 351) using a new etchant.