Thin Film Technology Research Articles

Efficient Metal‐Halide Perovskite Photovoltaic Cells Deposited via Vapor Transport Deposition

Photovoltaic cells based on metal‐halide perovskites have exceeded the performance of other thin film technologies and rival the performance of devices based on archetypical silicon. Attractively, the perovskite active layer can be processed via a variety of solution‐ and vapor‐based methods. Herein, emphasis is on the use of vapor transport codeposition (VTD) to process efficient n–i–p photovoltaic cells based on methylammonium lead iodide (MAPbI3). VTD utilizes a hot‐walled reactor operated under moderate vacuum in the range of 0.5–10 Torr. The organic and metal‐halide precursors are heated with the resulting vapor transported by a N2 carrier gas to a cooled substrate where they condense and react to form a perovskite film. The efficiency of photovoltaic devices based on VTD‐processed MAPbI3 is found to be highest in films with excess lead iodide content, with champion devices realizing exceeding 12%.

Monitoring localized changes of Cr(VI) bioavailability related to root-induced changes around rice roots

Transformation between Cr(III) and Cr(VI) occurs in Cr-contaminated soils. Although redox conditions and biotic/microbial activity are known to be important factors in determining Cr transformation and accumulation in soil-rice systems, how spatial trends and specific soil processes regulate Cr behaviour around lowland/flooded rice roots are poorly understood. In this study, the Cr(VI) bioavailability was evaluated using the diffusive gradients in thin film (DGT) technology. Root activity reduced Cr(VI) bioavailability. The Cr(VI) flux near rice roots was 1.27–3.92 times lower than that in bulk soil (0.94 ng cm−2 h−1). The radial extension of the strong influence zone (R1) in the rhizosphere of C-LYZ was smaller than that in Hui-LY985. Although Fe(II) and S2− were involved in Cr(VI) reduction, they were not the primary influence, especially for the rhizosphere region. The high phosphate concentration in the C-LYZ rhizosphere hindered Cr(VI) uptake. The DGT technique overcomes the limitations of traditional research methods, revealing the spatial variability in Cr(VI) and its interactions with other elements in the rhizosphere, thereby providing theoretical basis for bioavailability evaluation and remediation of Cr-contaminated soils.

Features of forming a low-temperature cubic Li7La3Zr2O12 film by tape casting

Currently, interest to lithium and lithium-ion all-solid-state power sources is rapidly growing all over the world. However, several issues should be addressed before all-solid-state batteries production: high resistance values of the solid electrolyte membrane and poor contact between electrolyte and electrode materials. The transition to thin-film technologies is one of the promising ways to solve these problems. Tape casting can be proposed to obtain thin-film solid electrolytes. In this research, the features of the structure formation, morphology and lithium-ion conductivity of Li7La3Zr2O12 films were investigated. Li7La3Zr2O12 films with the thickness of 35 µm were obtained by tape casting on Ni substrate. The influence of organic components’ content on homogeneous coatings formation was established. Heat treatment conditions for dried films were chosen based on differential scanning calorimetry and optical dilatometry. Phase change from tetragonal to low-temperature cubic modification occurs after annealing the Li7La3Zr2O12 films at 700 °C and higher. The annealed Li7La3Zr2O12 films have developed surface, which can lead to improved contact between the solid electrolyte and an electrode in an electrochemical cell. Li7La3Zr2O12 films annealed at 800 °C have the highest lithium-ion conductivity values (2.5·10–7 and 1.5·10–5 S·cm–1 at 90 and 215 °С, respectively). The technology of Li7La3Zr2O12 films formation with the thickness of ~23 µm by tape casting was developed.

Twisted Integration of Complex Oxide Magnetoelectric Heterostructures via Water-Etching and Transfer Process

HighlightsThe (001)-oriented ferromagnetic La0.67Sr0.33MnO3 films are stuck onto the (011)-oriented ferroelectric single-crystal 0.7Pb(Mg1/3Nb2/3)O3–0.3PbTiO3 substrate with 0° and 45° twist angle.By applying a 7.2 kV cm−1 electric field, the coexistence of uniaxial and fourfold in-plane magnetic anisotropy is observed in 45° Sample, while a typical uniaxial anisotropy is found in 0° Sample.Manipulating strain mode and degree that can be applied to epitaxial complex oxide thin films have been a cornerstone of strain engineering. In recent years, lift-off and transfer technology of the epitaxial oxide thin films have been developed that enabled the integration of heterostructures without the limitation of material types and crystal orientations. Moreover, twisted integration would provide a more interesting strategy in artificial magnetoelectric heterostructures. A specific twist angle between the ferroelectric and ferromagnetic oxide layers corresponds to the distinct strain regulation modes in the magnetoelectric coupling process, which could provide some insight in to the physical phenomena. In this work, the La0.67Sr0.33MnO3 (001)/0.7Pb(Mg1/3Nb2/3)O3–0.3PbTiO3 (011) (LSMO/PMN-PT) heterostructures with 45º and 0º twist angles were assembled via water-etching and transfer process. The transferred LSMO films exhibit a fourfold magnetic anisotropy with easy axis along LSMO < 110 >. A coexistence of uniaxial and fourfold magnetic anisotropy with LSMO [110] easy axis is observed for the 45° Sample by applying a 7.2 kV cm−1 electrical field, significantly different from a uniaxial anisotropy with LSMO [100] easy axis for the 0° Sample. The fitting of the ferromagnetic resonance field reveals that the strain coupling generated by the 45° twist angle causes different lattice distortion of LSMO, thereby enhancing both the fourfold and uniaxial anisotropy. This work confirms the twisting degrees of freedom for magnetoelectric coupling and opens opportunities for fabricating artificial magnetoelectric heterostructures.

Swarm of lightsail nanosatellites for Solar System exploration

This paper presents a study for the realization of a space mission which employs nanosatellites driven by an external laser source impinging on an optimized lightsail, as a valuable technology to launch swarms of spacecrafts into the Solar System. Nanosatellites propelled by laser can be useful for heliosphere exploration and for planetary observation, if suitably equipped with sensors, or be adopted for the establishment of network systems when placed into specific orbits. By varying the area-to-mass ratio (i.e. the ratio between the sail area and the payload weight) and the laser power, it is possible to insert nanosatellites into different hyperbolic orbits with respect to Earth, thus reaching the target by means of controlled trajectories in a relatively short amount of time. A mission involving nanosatellites of the order of 1 kg of mass is envisioned, by describing all the on-board subsystems and satisfying all the requirements in terms of power and mass budget. Particular attention is paid to the telecommunication subsystem, which must offer all the necessary functionalities. To fabricate the lightsail, the thin films technology has been considered, by verifying the sail’s thermal stability during the thrust phase. Moreover, the problem of mechanical stability of the lightsail has been tackled, showing that the distance between the ligthsail structure and the payload plays a pivotal role. Some potential applications of the proposed technology are discussed, such as the mapping of the heliospheric environment.

Stabilization of Colloidal Germanium Nanoparticles: From the Study to the Prospects of the Application in Thin-Film Technology.

We present the stabilization of halide-terminated Ge nanoparticles prepared via a disproportionation reaction of metastable Ge(I)X solutions with well-defined size distribution. Further tailoring of the stability of the Ge nanoparticles was achieved using variations in the substituent. Ge nanoparticles obtained in this way are readily dispersed in organic solvents, long-term colloidally stable, and are perfect prerequisites for thin-film preparation. This gives these nanomaterials a future in surface-dependent optical applications, as shown for the halide-terminated nanoparticles.

Advancing perovskite solar cell performance: Enhanced efficiency and stability through superimposed PbS QDs

This study investigates enhancing efficiency in thin-film photovoltaic devices by incorporating varying-sized superimposed PbS colloidal quantum dots (CQDs). These CQDs offer tunable near-infrared absorption, multiple exciton generation effects, and solution processability, rendering them promising for improved performance. Superimposing QDs of different sizes extends the device's absorption spectrum beyond conventional limits, utilizing tailored absorption coefficients for broader sunlight wavelength utilization and increased solar energy conversion efficiency. Each QD group exhibits a unique absorption coefficient, with a peak at its central wavelength from the Schrödinger equation solution. Spectral analysis reveals strategic enhancement in light absorption across visible and near-infrared regions, broadening the perovskite absorption range beyond 800 nm. These QDs enhance both infrared and visible spectra, improving light harvesting. Summing the absorption of single QD groups creates a continuous spectrum, enhancing perovskite film stability and morphology. Rigorous optical analysis and comprehensive electrical modeling investigate charge carrier interactions within the photovoltaic framework. The study verifies around 24 % efficacy enhancement compared to QD-absent configurations, surpassing uniformly dispersed QDs by 11 %. Optical and electrical analyses yield a short-circuit current of 26.7 mA/cm2, open-circuit voltage of 1.13 V, fill factor of 0.88, and overall efficiency of 25.12 % in superimposed configurations. Results underscore the significance of varied QD dimensions and layered structures for enhanced absorption, offering a promising route for advancing thin-film solar technology. The study showcases the potential of PbS CQDs with varying radii in photovoltaics, contributing to improved efficiency and stability, with implications for the future of solar energy technology.

ПАРАКЛИНИЧЕСКИЕ ИССЛЕДОВАНИЯ ПОКРЫТИЯ PATEX ДЛЯ ДЕНТАЛЬНЫХ ИМПЛАНТОВ

The relevance of the application of thin-film biocompatible coatings technology for dental implantation systems is considered. The choice of a chemical vapor deposition (PECVD) process for applying a biocompatible Pateks glass-ceramic coating (SiOCN system) in a clinical setting has been substantiated and developed. The equipment used for this purpose is small-sized and low-energy intensive. The presented studies of Patek-coated dental implants substantiate the possibility of its application in a clinical setting.

Physical vapor deposition simulator by graphical processor unit ray casting

This paper presents fast, accurate software for modeling physical vapor deposition systems over irregular surfaces. The model is implemented using graphics processing unit (GPU) ray casting. Applied models are viewed as a cross section of the area of interest. Given evaporation rate, time, and angular profiles in a vacuum system, an iterative time-step approach for calculating deposition profiles is calculated in the GPU architecture following a ballistic modeling approach. Thin-film technologies for the electronics industry will require evaporations on complex surfaces. Depending on the nature of the surface, a uniform thin film across the topology is wanted for various device parameters. The ray casting method is tested against various profiles. The code is freely distributed on GitHub (see https://github.com/adam-r-thomas/PVDS).

Thin film Si solar cell and solid oxide fuel cell technologies for a low cost, environmentally friendly and sustainable source of energy

Thin-film solar cell technology based on hydrogenated amorphous silicon has matured over the last two decades and is capable to deliver commercial modules with almost 10 % stabilized efficiency. Moreover attention on hydrogen fuel cells is increasing as the range of potential commercial applications expands, with more than 3800 fuel cell systems being installed and operated worldwide. These systems attain high theoretical efficiencies in the range of 43.7-70.4 %, with an additional 20% as heat recovery, and operating at carbon-free conditions between 50 °C and 900 °C. In this paper the status of thin-film silicon solar cell technology is reviewed by comparing it to other major solar cell technologies. A discussion is also made upon the benefits obtained from the few potential applications, as long-term potential actions for sustainable development, and the future of Solid Oxide Fuel Cells (SOFCs). Applications of thin-film silicon modules and SOFCs are presented. EPIA (European Photovoltaic Industry Association) estimates that half of the growth in the next two years will come from thin-film technology.

Preface

National Conference on Physics and Chemistry of Materials-2023Research in materials science helps in understanding the physical and chemical properties of various materials. It enables scientists and researchers to develop materials for a wide range of applications. The National Conference on Physics and Chemistry of Materials (NCPCM) has been organised by the Department of Physics, Govt. Holkar (Model Autonomous) Science College, Indore, once every two years. This conference provides an ideal platform and opportunity to share research ideas with eminent scientists, academicians, industrialists, and policymakers working in the various fields of science and technology. This conference covers various fields of the physics and chemistry of materials, such as nanomaterials and thin film technology, condensed matter physics, computational physics, materials chemistry, etc.NCPCM-2023 was conducted in hybrid mode. About 200 participants from various research institutions, universities, colleges, and industries across the globe have attended the conference and presented research papers in physical sessions and online through video conferencing or MOOC-based methods in the form of keynote lectures, invited talks, and oral presentations in parallel sessions of different categories. All papers selected for the proceedings have been reviewed through scientific processes to maintain the scientific standards of the NCPCM and IOP publishing partner.The articles are selected for publication by the editors based on the recommendations of qualified reviewers.We hope that the National Conference on Physics and Chemistry of Materials, 2023, will foster new collaborations, generate innovative ideas, and inspire the next generation of materials scientists and researchers. Through the transformative power of physics and chemistry in materials science, let us press the boundaries of knowledge, explore uncharted territories, and create a brighter future.We extend our heartiest thanks to all the participants, keynote speakers, invited speakers, members of the advisory committee, organising committee, technical coordinators, session chairs, judges, reviewers, and all supporting staff for their herculean support. We also acknowledge the financial support from the Madhya Pradesh Council of Science and Technology (MPCST), Bhopal.Indore, 31 May 2023List of Editors, Advisory Committee, Conference Committeem, Organizing Committee, Local Adversary Committee, Technical Co-Ordinators are available in this Pdf.

Recent Update on Perovskite/Organic Tandem Solar Cells

The emergence of multiple-junction photovoltaics (PVs) has presented a remarkable opportunity to overcome the Shockley-Queisser limit of single-junction solar cells. Recently, perovskite solar cells (PSCs) and organic photovoltaics (OPVs) are two of the most promising new-generation PVs, which have gained widespread attention in the PV community due to their exceptional rapid growth in their power conversion efficiencies (PCEs). Combining PSCs and OPVs in tandem structures offers numerous advantages, such as the ability to tune the bandgap of absorbers to regulate the absorption bands and enhance transparency. The use of thin-film technology ensures that the devices are lightweight and flexible, which is particularly advantageous for certain applications. Furthermore, both PSCs and OPVs are low-cost, making them attractive for large-scale deployment in the future. These advantages will make PSC/OPV tandem devices promising for applications beyond traditional silicon-based PVs. This review provides an up-to-date account on the recent progress of PSC/OPV tandem PVs. The state-of-the-art fabrication techniques and material engineering on the properties of PSC and OPV sub cells as well as their functional layers are discussed. A perspective guidance is also given to direct the future development of this type of tandem PVs. This paper provides an insight into the development of PSC/OPV tandem PVs, providing researchers with a roadmap to advance this technology further and unlock its full potential in the field of renewable energy.

Iron bound phosphorus predominates the contribution of phosphorus to lake system from terrigenous source: The evidence from the small watershed scale

The reduction of exogenous emissions of phosphorus (P) is a crucial measure for resolving eutrophication in lakes. However, the input of terrigenous materials still potentially contributes to an increase of P load in lake systems. In this study, we examined the phosphate oxygen isotope (δ18OP) of various P fractions in soils and sediments in a small lake watershed, namely, Shijiuhu watershed. The high-resolution in-situ diffusive gradients in thin films (DGT) technology was also used to survey the dynamic processes of P diffusion from sediment particles to the water. The results demonstrated that lighter δ18OP values (16.2–19.5‰) for individual P fractions in lake sediments were detected compared to other land-use patterns, indicating the cumulative biological P recycling on anaerobic condition. Fe bound P (Fe-P) overall had heavier δ18OP values (17.3–24.8‰) than some of Ca bound P (Ca-P) and equilibrium values, suggesting that Fe-P conserved the parental isotope signatures from terrigenous source and could act as the ideal tracer for the lake sediments. The mixing effect of terrigenous detrital input and biological mineralization made the source identification uncertain by using Ca-P, which had a wider range of δ18OP values (13.0–26.6‰). Additionally, significantly positive correlation (r = 0.551–0.913, p<0.05) between soluble reactive P (SRP) and Fe2+ in interstitial water obtained using DGT measurement revealed the conspicuous release and desorption of solid Fe-P toward the water. High diffusion fluxes from the sediments toward the overlying water further demonstrated that the desorption of Fe-P in the soil-originated sediments toward the solution conspicuously facilitated the accumulation of SRP in lake water. The first-time application of δ18OP isotope combined with in-situ DGT techniques certified that it's feasible for the contribution confirmation from terrigenous to lacustrine environments, and presented the direct evidence for management strategy making about P control and eutrophication restoration at the catchment scale of lakes.

Design and simulation of a highly efficient CuBi2O4 thin-film solar cell with hole transport layer

The advancement of thin-film photovoltaic technologies is increasing extensively in today’s world owing to their outstanding optical properties, simple fabrication process, and low-cost. In this work, a solar cell capacitance simulator in one-dimension (SCAPS-1D) has been used to evaluate the output parameters of the heterojunction CuBi2O4-based solar cells with various hole transport layers (HTLs). It is revealed that a p-type cuprous oxide (Cu2O) semiconductor as an HTL ensures proper band alignment at Cu2O/CuBi2O4 interface. The recombination due to minority electrons at the rear side of the CuBi2O4 solar structure with Cu2O HTL can be diminished notably than the device with other HTLs, thus improving the overall outputs of the suggested Cu2O/CuBi2O4/CdS/FTO heterostructure. To realize the behaviors of the proposed PV cell, the thickness and carrier concentration of various films, bulk defects, interface defects, cell resistances, and rear electrode work function of the anticipated CuBi2O4 thin-film photovoltaic device have been optimized. The recombination rates at the interfaces in the proposed heterostructure are also calculated. Moreover, to outline the effects of device input parameters of various materials on vital PV output parameters, adaptable machine learning algorithms have been used to train, test, and calculate the output datasets. High accuracy and low error metrics are confirmed for both the train and test datasets. With 1.0 μm absorber thickness, the efficiency of 29.2% with open-circuit voltage (Voc) of 1.02 V, short-circuit current density (Jsc) of 32.49 mA/cm2, and fill factor (FF) of 87.91% is found for the anticipated solar cell. This investigation suggests that the Cu2O can be effectively employed to scheme a highly efficient, stable, and economical CuBi2O4 solar device.

AlN-based piezoelectric MEMS deformable mirror.

An AlN-based piezoelectric micro-electromechanical system (MEMS) continuous membrane deformable mirror (DM) prototype is presented for the first time. Its effective aperture diameter is 5 mm and it is equipped with 25 independently controlled actuators. Owing to the advantages associated with the AlN piezoelectric thin-film technology, attractive characteristics including CMOS compatible fabrication, bidirectional linear and negligible hysteresis actuation, and excellent linear superposition control capability have been successfully demonstrated. Moreover, good optical aberration correction performance is also validated via the surface contour fitting experiment to the Zernike polynomials up to the first 14 orders despite the non-optimized device structure design, representing great application perspective.

Exploring the Potential of Pure Germanium Kesterite for a 2T Kesterite/Silicon Tandem Solar Cell: A Simulation Study.

Recently, the development of tandem devices has become one of the main strategies for further improving the efficiency of photovoltaic modules. In this regard, combining well-established Si technology with thin film technology is one of the most promising approaches. However, this imposes several limitations on such thin film technology, such as low prices, the absence of scarce or toxic elements, the possibility to tune optical properties and long lifetime stability. Therefore, to show the potential of kesterite/silicon tandems, in this work, a 2 terminal (2T) structure using pure germanium kesterite was simulated with combined SCAPS and transfer matrix methods. To explore the impact of individual modifications, a stepwise approach was adopted to improve the kesterite. For the bottom sub cell, a state-of-the-art silicon PERC cell was used with an efficiency of 24%. As a final result, 19.56% efficiency was obtained for the standalone top kesterite solar cell and 28.6% for the tandem device, exceeding standalone silicon efficiency by 4.6% and justifying a new method for improvement. The improvement observed could be attributed primarily to the enhanced effective lifetime, optimized base doping, and mitigated recombination at both the back and top layers of the CZGSSe absorber. Finally, colorimetric analysis showed that color purity for such tandem structure was low, and hues were limited to the predominant colors, which were reddish, yellowish, and purple in an anti-reflective coating (ARC) thickness range of 20-300 nm. The sensitivity of color variation for the whole ARC thickness range to electrical parameters was minimal: efficiency was obtained ranging from 28.05% to 28.63%.

Inorganic Thin-Film Solar Cells: Challenges at the Terawatt-Scale

Thin-film solar cells have been referred to as second-generation solar photovoltaics (PV) or next-generation solutions for the renewable energy industry. The layer of absorber materials used to produce thin-film cells can vary in thickness, from nanometers to a few micrometers. This is much thinner than conventional solar cells. This review focuses on inorganic thin films and, therefore, hybrid inorganic–organic perovskite, organic solar cells, etc., are excluded from the discussion. Two main families of thin-film solar cells, i.e., silicon-based thin films (amorphous (a-Si) and micromorph silicon (a-Si/c-Si), and non-silicon-based thin films (cadmium telluride (CdTe) and copper–indium–gallium diselenide (CIGS)), are being deployed on a commercial scale. These commercial technologies, until a few years ago, had lower efficiency values compared to first-generation solar PV. In this regard, the concept of driving enhanced performance is to employ low/high-work-function metal compounds to form asymmetric electron and hole heterocontacts. Moreover, there are many emerging thin-film solar cells conceived to overcome the issue of using non-abundant metals such as indium (In), gallium (Ga), and tellurium (Te), which are components of the two commercial thin-film technologies, and therefore to reduce the cost-effectiveness of mass production. Among these emerging technologies are kesterite CZTSSE, intensively investigated as an alternative to CIGS, and Sb2(S,Se)3. In this review, after a general overview of the current scenario of PV, the three main challenges of inorganic thin-film solar cells, i.e., the availability of (safe) metals, power conversion efficiency (PCE), and long-term stability, are discussed.

Effect of the Material of Electrodes on Electroformation and Properties of Memristors Based on Open Metal–SiO2–Metal Sandwich Structures

Memristors (elements of nonvolatile electrically reprogrammable memory) based on electro-formed open sandwich-metal-dielectric-metal (MDM) structures are fabricated using thin-film technology. Studies of the electroforming process and the features of the current-voltage characteristics (CVCs) after it was carried out for structures with various electrode materials showed that in the case of a tungsten anode, it was possible to minimize the probability of electrical breakdown during electroforming and subsequent oper-ation of the memory elements. This is valid for any position of the anode in the MDM structure: both upper and lower. However, it is experimentally shown that tungsten is not the optimal material. The production of the anode from molybdenum retains all the advantages of the design with tungsten, and in addition, it leads to a noticeable decrease in the electroforming voltage, which can increase the reliability of this process. The results obtained can be used to optimize the design of the memory element.

Inkjet Printing of PrBa0.5Sr0.5Co1.5Fe0.5O5+ δ Cathode for High-Performance Proton Ceramic Fuel Cells

Ceramic fuel cells have been actively studied and are in the commercialization stage because of their economic and efficiency advantages, including the lack of precious metal catalysts, including Pt, fuel flexibility, and high efficiency. Solid oxide fuel cells (SOFCs) are the most typical type of ceramic fuel cell that conduct oxide ions. However, the operating temperature of SOFCs is high (>700 °C) owing to the high activation energy required for ion conduction. Prolonged operation at high temperatures can cause chemical and mechanical degradation in materials and peripheral parts, discouraging their use as long-time stationary generators, which is the main target market for SOFCs. For these reasons, expectations and interest in proton ceramic fuel cells (PCFCs) have recently increased owing to excellent power and durability exhibited at intermediate temperatures (<600 °C). According to recent reports, the durability of PCFC is superior to that of SOFC, even when methane fuel or city gas is used. The cathode reaction accounts for the highest resistance in PCFC operation. Therefore, the development of a high-performance cathode is the biggest factor for the success of PCFCs. To develop a high-performance cathode, the following factors must be optimized: 1) surface and interface shapes and components that can maximize the charge transfer reaction, and 2) porous microstructure that can effectively deliver oxygen gas to the reaction sites, and 3) electrolyte-electrode adhesion at the interface. The potential of inkjet printing (IJP) as a fabrication technology capable of optimizing these structures and components was recently confirmed by our group. IJP has attracted attention as a thin-film deposition technology that can produce complex and sophisticated microstructures, such as various multi-component ceramic materials, while controlling them at the nano-level. Recently, solution processes such as spin coating, tape casting, and screen printing have been frequently adopted in device manufacturing owing to their advantages such as simple accessibility and convenient management. However, fabricating films with nanoscale thickness is very difficult. Moreover, the precision with which a microstructure with the desired shape can be fabricated is limited. Conventional thin-film processes, such as physical vapor deposition and chemical vapor deposition, require complex and difficult deposition conditions, such as high-temperature or high-vacuum maintenance. In addition, equipment management is difficult, a large number of parts and a large system are required, and large-area deposition is highly challenging. Meanwhile, in the case of IJP technology, it is feasible to deposit high-quality nanoscale thin films relatively conveniently without requiring vacuum or temperature maintenance. Furthermore, they can be manufactured over large areas. IJP can be used to conveniently fabricate various patterns in the desired shape without masking or lithography. Moreover, it can precisely control the concentration and combination of printing inks to produce thin films with desired material compositions and microstructures. We successfully fabricated perovskite-type PBSCF cathodes for PCFCs using thermal inkjet printing (T-IJP) on a BaZrxCe0.8-xY0.1Yb0.1O3-δ electrolyte using an inexpensive desktop printer. Ceramic ink solutions were formulated using PBSCF nanopowder as a solid material and dispersed in anhydrous ethanol/propylene glycol methyl ether (PGME)-based solvents. The ink properties were improved by adding various polymers such as surfactants and dispersants. Printability was verified by analyzing the viscosity, surface tension, and particle size of the pigments. The shape and microstructure of the PBSCF cathode layer were successfully adjusted by controlling the number of printing cycles and grayscale value (color level) using commercial printing software. We verified the tendency of these specimens by observing the images using a scanning electron microscope (SEM) equipped with energy dispersive spectra. We also conducted performance evaluations and electrochemical impedance spectroscopy (EIS). Finally, we obtained an optimized PBSCF cathode (G-80) with adequate thickness and a favorable number of pores and cracks. The samples had identical thicknesses of 6–7 μm. This enabled a more reliable and accurate comparison and examination of the tendencies of the specimen microstructures by using grayscale values. We enhanced the performance compared to that of our previous T-IJP work. Among the four specimens measured in this study, G-80 attained a high power output of 728 mWcm-2 in the sub-IT regime (< 600 °C). This performance is higher than that achieved in previous similar studies.

(Invited) Extended Thin Film Platinum Group Metal Electrocatalysts with Different Mesoscale Morphologies

The lack of sufficiently active oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) electrocatalysts is a bottleneck to the proliferation of PEM fuel cells and water electrolyzers. Commercially available PGM electrocatalysts fail to attain DOE technical targets due to instabilities and activity losses incurred at low loadings. Morphology control of PGM nanostructures is an enticing route towards activity and stability enhancements of electrocatalysts, but not much is known about the structure-property relationships between PGM mesoscale geometry (5 to 100 nm) and their activity and stability.This talk presents our work on model Pt extended surface electrocatalysts of tunable feature sizes and morphologies prepared from self-assembled block copolymer templates. The morphology, either perpendicular lamellae, cylinders, or perforated cylinders, of the extended surface electrocatalyst was controlled by the block copolymer volume fraction. The periodic lateral feature sizes (10 to 40 nm in this work) were controlled by the block copolymer degree of polymerization. The self-assembled block copolymers were transformed into extended surfaces using sequential infiltration synthesis to prepare aluminum oxide followed by reactive ion etching to remove the block copolymer template. Pt was sputtered onto the aluminum oxide supports. ORR data in a RDE with the new extended nanostructured thin films of Pt showed mass activity values of 0.35 A mgPt-1 to 0.46 A mgPt -1 at 0.9 V vs. RHE. The measured electro-chemically active surface area (ECSA) values obtained from hydrogen underpotential deposition were 64 to 70 m2 gPt -1. The lower values hailed from lamellae morphology while the larger values corresponded to a cylindrical morphology. The measured mass activity values, which have no cobalt or nickel additives and are unoptimized and display competitive mass activity values for ORR. We envision that the block copolymer templated extended surfaces could be an alternative to 3M’s state-of-the-art nanostructured thin film technology.