Thermoplastic Blends Research Articles

Multiphase Biopolymers Enriched with Suberin Extraction Waste: Impact on Properties and Sustainable Development.

This manuscript explores the development of sustainable biopolymer composites using suberin extraction waste, specifically suberinic acid residues (SAR), as a 10% (w/w) reinforcing additive in polylactide (PLA) and thermoplastic starch-polylactide blends (M30). The materials were subjected to a detailed analysis using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA) to assess their thermal, mechanical, and structural properties. The study confirmed the amorphous nature of the biopolymers and highlighted how SAR significantly influences their degradation behavior and thermal stability. M30 exhibited a multi-step degradation process with an initial decomposition temperature (T5%) of 207.2 °C, while PLA showed a higher thermal resistance with decomposition starting at 263.1 °C. Mechanical performance was assessed through storage modulus (E') measurements, showing reductions with increasing temperature for both materials. The research provides insights into the potential application of SAR-enriched biopolymers in sustainable material development, aligning with circular economy principles. These findings not only suggest that SAR incorporation could enhance the mechanical and thermal properties of biopolymers, but also confirm the effectiveness of the research in reassurance of the audience.

Covalent Adaptable Network of Semicrystalline Polyolefin Blend with Triple-Shape Memory Effect

A covalent adaptable network (CAN) of semicrystalline polyolefin blends with triple-shape memory effects was fabricated by the reactive melt blending of maleated polypropylene (mPP) and maleated polyolefin elastomer (mPOE) (50 wt/50 wt) in the presence of a small amount of a tetrafunctional thiol (PETMP) and 1,5,7-triazabicyclo [4,4,0]dec-5-ene (TBD). The polymer blend formed a chemically crosslinked network via the reaction between the thiol group of PETMP and maleic anhydride of both polymers in the blend, which was confirmed by FTIR, the variation of torque during the melt mixing process, a solubility test, and DMA. DSC analysis revealed that the crosslinked polyolefin blends show two distinct crystalline melting transitions corresponding to each component polymer. Improved tensile strength as well as elongation at break were observed in the crosslinked blend as compared to the simple blend, and the mechanical properties were maintained after repeated melt processing. These results suggest that thermoplastic polyolefin blends can be transformed into a high-performance and value-added material with good recyclability and reprocessability.

Functionalization of poly(butylene adipate‐co‐terephthalate) and its compatibilizing effect on PBAT/thermoplastic starch blends

AbstractPoly(butylene adipate‐co‐butylene terephthalate) (PBAT)/thermoplastic starch (TPS) blends were prepared by melt blending. However, the processability and practical application of PBAT/TPS blends are limited by their poor compatibility. To enhance the compatibility between PBAT and TPS, PBAT was functionalized by maleic anhydride (MA) to prepare PBAT‐MA, and then it was employed as a compatibilizer for PBAT/PBAT‐MA/TPS blends. The effects of PBAT‐MA on the tensile properties, rheological properties, morphology, and dynamic mechanics of PBAT/PBAT‐MA/TPS blends were studied in detail. Rheological results revealed that the interaction between PBAT‐MA and TPS enhanced the segment entanglement ability and improved the compatibility of the blends, which enhanced the tensile properties of the blends. Compared with the PBAT/PBAT‐MA/TPS (50/0/50) blend, the tensile strength of the PBAT/PBAT‐MA/TPS (40/10/50) blend increased from 9.2 to 15.8 MPa, and the elongation at break increased from 326.9% to 1017.6%. The dynamic mechanical results showed that the Tg of PBAT and TPS were close to each other after the addition of PBAT‐MA, which confirmed that the compatibility of the blend was improved. This study provides a feasible approach to preparing high‐performance and cost‐effective PBAT/PBAT‐MA/TPS blends while expanding the application prospects of PBAT in the packaging industry and agricultural film.

Comparative Environmental Life Cycle Assessment on Corn Starch Plasticization and Co-Plasticization Processes

Starch has overtaken the bioplastic market in developing thermoplastic starch-based blends and composite systems owing to its biodegradability and sustainability. Thermoplastic starch (TPS) development is mostly a two-stage process involving plasticizing starch and blending plasticized starch with a polymer. Most of the research focuses on improving the properties of the blend system through different methodologies, including various plasticizers and co-plasticizers. However, limited studies have analyzed the environmental effects of plasticizers or co-plasticizers and their processing. Thus, in this research, the environmental impact of starch plasticization processes performed by co-plasticization (glycerol–urea, glycerol–citric acid, and glycerol–succinic anhydride) and by conventional glycerol-based plasticization is compared through life cycle assessment (LCA). The results showed that glycerol–citric acid- and glycerol–succinic anhydride-based co-plasticization had a comparable environmental impact to traditional glycerol-based plasticization. In contrast, the glycerol–urea-based co-plasticization process exhibited the highest effect on the environment. Furthermore, to reduce the environmental impact, a sensitivity analysis of the plasticization processes was conducted by changing the energy aspect of the processes through quantitative and qualitative approaches. The qualitative approach significantly reduced major impact categories such as global warming, carcinogens, ecotoxicity, and fossil fuel depletion.

Advancing X‐Band Electromagnetic Interference Shielding: Single‐Layer Thin Films of Fe3O4‐MWCNT (1:2)‐PVDF Meta‐Nanocomposite Fabricated by Low‐Cost Drop‐Casting Process

This study, investigate of ternary thermoplastic fluoropolymer blend nanocomposite (NC) system for improved microwave (MW) shielding, consisting of polyvinyl dimethylamine fluoride (PVDF) and Fe3O4‐multiwalled carbon nanotube (MWCNT) (1:2) NC. Using a hydrothermal process, complex hierarchical nanostructures (NSs) of Fe3O4‐MWCNT (1:2) NC are produced. These NSs are then integrated using a drop‐casting technique into PVDF matrices with different wt% (20, 40, and 60 wt%) and thicknesses (20, 50, and 80 μm). The single‐layer thin films (SLFs) with the Fe3O4‐MWCNT (1:2)‐PVDF matrix are successfully produced as a consequence of this approach. The presence of FeOC bonding from X‐ray photoelectron spectroscopy (XPS) analysis confirms chemical interaction, while scanning electron microscopy (SEM–Energy dispersive spectroscopy EDX) imaging analysis for material homogeneity. Moreover, the SLFs of Fe3O4‐MWCNT (1:2)‐PVDF (20, 40, and 60 wt% for 80 μm thickness) are newly discovered meta‐nanocomposites (MNCs) properties, which are evidenced by negativeMW real complex permittivity (−274.4, −271.2, and −136.4), superior attenuation constant (12862.73, 16265.18, and 12256.34), and higher alternating current (AC)electrical conductivities (1020.8, 1174.6, and 727.7 S m−1). The synergistic impact of higher attenuation and AC conductivity of MNCs results in an increased average MW shielding effectiveness of ≈33.28 dB for Fe3O4‐MWCNT (1:2)‐PVDF 20 wt% MNCs (≈80 μm).

Design of interconnected graphene loaded thermoplastic elastomeric blend composite films for minimizing electromagnetic radiation and efficient heat management

AbstractIn this work, electrically conductive thermoplastic elastomeric blend composite films based on polystyrene (PS)/ethylene‐co‐methyl acrylate (EMA) filled with functionalized graphene were developed via the solution mixing technique. Morphological analysis revealed that selective localization of amine‐functionalized reduced graphene oxide (G‐ODA) sheets in the EMA phase of co‐continuous binary blend formed a well‐connected dense conductive pathway by graphene sheets ultimately facilitating the double percolation phenomenon. The electrical percolation threshold was achieved at ~2 wt% of G‐ODA loading which was much lower than that for both single polymer composites. An electrical conductivity of 0.9 S/cm was obtained for blend composite film with 10 wt% of graphene concentration whereas for the same filler loading, PS and EMA composites exhibited electrical conductivity of 1.9 × 10−1 and 2.3 × 10−1 S/cm, respectively. The obtained thermal conductivity of the blend composite with 10 wt% of G‐ODA loading was 0.95 W/m K with 400% enhancement compared to the neat blend system. The same composite exhibited increased real and imaginary permittivity of 92 and 83, respectively. The electrical percolation threshold is well‐correlated with the percolation concentration found from storage modulus and thermal conductivity data. The fabricated PS/EMA blend composite film exhibited absorption‐dominant electromagnetic interference SE of −25 and − 35 dB in X‐band frequency (8.2–12.4 GHz) for 10 wt% of graphene loading with a sample thickness of 0.5 and 1 mm, respectively.

Effect of screw speed in compounding of poly(butylene adipate‐co‐terephthalate)/thermoplastic starch blends and their processability by cast extrusion

AbstractBlends of bio‐polyesters cover a wide percentage of the market share and possess properties comparable to the ones of conventional polymers. Poly(butylene adipate‐co‐terephthalate) (PBAT) is a fossil‐based compostable bioplastic, which possess good mechanical properties and processability. Blending PBAT with thermoplastic starch (TPS) allows to lower the cost of the final products and to increase the amount of bioderived material. The influence of the processing parameters on the morphology and on the mechanical properties of PBAT/TPS blends is studied. The compounds were produced via twin‐screw extrusion and then films were produced via cast film extrusion. The quality of the dispersion is strongly related to the screw speed adopted during the compounding process. The quality of the film and their processability depend on the parameters adopted during the compounding process.

Enhancing electrical characteristics and electromagnetic interference shielding effectiveness in thermoplastic elastomeric polymer blends by utilizing the selective distribution of conductive black

The selective distribution of filler within polymer blends presents a compelling advantage, notably manifesting as a reduced percolation threshold when compared to an individual polymer matrix with a random filler dispersion. In this context, a thermoplastic elastomeric (TPE) blend comprising ethylene propylene diene rubber (EPDM) and linear low-density polyethylene (LLDPE), denoted as EL, has been meticulously formulated. The incorporation of varying amounts of conductive carbon black (Vulcan XC 72; VCB) into this TPE matrix has been achieved through conventional melt blending, yielding a composite material with exceptional electromagnetic interference (EMI) shielding effectiveness of -27.80 dB at 50 phr (parts per hundred rubber). This success is credited to the creation of a linked structure resulting from a dual-step percolation process. The selective distribution of carbon black (CB) throughout the TPE mixture results in a decreased critical concentration for connectivity and enhanced electromagnetic interference (EMI) shielding performance. This advancement underscores the potential of EPDM-LLDPE-VCB (ELV) composites to safeguard against electromagnetic radiation. It paves the way for their utilization in various techno-commercial applications, where a balance of mechanical strength, thermal stability, and flexibility is crucial.Graphical

Covalent Grafting of Functionalized MEW Fibers to Silk Fibroin Hydrogels to Obtain Reinforced Tissue Engineered Constructs.

Hydrogels are ideal materials to encapsulate cells, making them suitable for applications in tissue engineering and regenerative medicine. However, they generally do not possess adequate mechanical strength to functionally replace human tissues, and therefore they often need to be combined with reinforcing structures. While the interaction at the interface between the hydrogel and reinforcing structure is imperative for mechanical function and subsequent biological performance, this interaction is often overlooked. Melt electrowriting enables the production of reinforcing microscale fibers that can be effectively integrated with hydrogels. Yet, studies on the interaction between these micrometer scale fibers and hydrogels are limited. Here, we explored the influence of covalent interfacial interactions between reinforcing structures and silk fibroin methacryloyl hydrogels (silkMA) on the mechanical properties of the construct and cartilage-specific matrix production in vitro. For this, melt electrowritten fibers of a thermoplastic polymer blend (poly(hydroxymethylglycolide-co-ε-caprolactone):poly(ε-caprolactone) (pHMGCL:PCL)) were compared to those of the respective methacrylated polymer blend pMHMGCL:PCL as reinforcing structures. Photopolymerization of the methacrylate groups, present in both silkMA and pMHMGCL, was used to generate hybrid materials. Covalent bonding between the pMHMGCL:PCL blend and silkMA hydrogels resulted in an elastic response to the application of torque. In addition, an improved resistance was observed to compression (∼3-fold) and traction (∼40-55%) by the scaffolds with covalent links at the interface compared to those without these interactions. Biologically, both types of scaffolds (pHMGCL:PCL and pMHMGCL:PCL) showed similar levels of viability and metabolic activity, also compared to frequently used PCL. Moreover, articular cartilage progenitor cells embedded within the reinforced silkMA hydrogel were able to form a cartilage-like matrix after 28 days of in vitro culture. This study shows that hybrid cartilage constructs can be engineered with tunable mechanical properties by grafting silkMA hydrogels covalently to pMHMGCL:PCL blend microfibers at the interface.

Poly (ether sulfone) (PES)/polystyrene (PS) Thermoplastic Polymer Blend: Molecular Dynamics (MD) Simulation Methods and Experimental to Miscibility Evaluation

In this study, poly (ether sulfone) (PES)/polystyrene (PS) thermoplastic polymer blend miscibility was looked at using both molecular dynamics (MD) simulations and experiments. In particular, the parameters of the Flory-Huggins interaction and the heat of mixing of poly (ether sulfone) (PES)/polystyrene (PS) blends at different compositions were calculated from MD simulation. For the PES/PS blend, both differential scanning calorimetry (DSC) and MD simulation showed that they are immiscible at PES/PS: 80/20,60/40 ratios. The degree of compatibility of the 20/80 and 40/60 PES/PS blends is higher than that of a PES-rich blend. This thermodynamic behavior was found to be due mainly to intermolecular interactions. Scanning electron microscopy (SEM) results confirmed this observation. Results show that the calculated and#120594; value is positive at the compositions of PES/PS: 80/20 and 60/40, which confirmed that the polymer mixtures were immiscible at these compositions. The miscibility between PES and PS at these ratios is attributed to favorable van der Waals interactions. Also, the results of the DREIDING 2.21 force field show that electrostatic energy, bond angle bending energy, and bond stretching energy may be to blame for the immiscibility of certain composition polymer blends (PES/PS: 80/20 and 60/40).

A general strategy to prepare macro-/mesoporous materials from thermoplastic elastomer blends

This work demonstrates a simple method to prepare hierarchically porous materials. The introduction of macropores in mesoporous matrix enables its improved sorbent performance against pollutants for water remediation.

Solvent-free extrusion of a LiFePO4-based monofilament for three-dimensional printing of a lithium-ion battery positive electrode

To meet the final objective of 3D printing a high-performance liquid-electrolyte lithium-ion battery using Fused Filament Fabrication (FFF), a positive electrode filament formulation based on LiFePO4 and carbon nanofibers (CNF) is, herein, in-depth investigated. A highly-loaded composite monofilament containing a co-continuous structure of an immiscible non-polar (polypropylene-PP) and polar (polycaprolactone-PCL) thermoplastic polymers blend is successfully produced by hot-melt extrusion. This specific formulation confers desirable properties to the 3D printed electrode such as a mechanical integrity during cycling and good affinity with the electrolyte. Furthermore, for up-scale purpose, the incorporation of an optimal amount of thermoplastic elastomers (TPE) into the filament composite to gain in flexibility is examined and its ability to be rolled around a spool at the extruder exit is modelled on the basis of experimental values of mechanical properties. In addition, it is shown that the larger-scale extruded filament has better electronic properties and the corresponding 3D-printed electrode exhibits excellent electrochemical behavior, making it possible to envisage an industrial scale-up production.

Characterization of biodegradable composite based on microalgae modified glycerol‐plasticized‐starch films

AbstractThe present study focuses on how microalgae protein biomass, such as spirulina (SP), can be used to create thermoplastic blends and algal‐based bioplastics. Algal bioplastics can be customized for a variety of material properties and applications while remaining biodegradable. In this work, the casting approach has been performed to create spirulina‐starch‐glycerol composite films by adding SP to plasticized starch films. The characteristics and properties of the composite films were inspected by Fourier transform infrared (FTIR), scanning electron microscope (SEM), tensile strength, antimicrobial activity, and biodegradation analysis. The composite film with 3% SP was found to have the best combination of mechanical and chemical properties, and additional SP causes the mechanical properties to degrade. The results demonstrated that bio‐composites prepared by plasticized starch and containing SP could be promising in the development of new environmentally friendly bio‐nanocomposites for interesting applications in food packaging.

Effect of electron beam radiation on the mechanical, electrical, heat shrinkable and morphological properties of linear low-density polyethylene/polyolefin elastomer blends

The blending of polymers is an efficient means for developing new materials in a less hazardous and more economical way compared to the synthetic route. Polymers with different properties are blended to obtain a new material with combined properties. In this study, a thermoplastic elastomer blend is prepared by melt mixing a metallocene-based polyolefin elastomer (Engage 8003, abbreviated as EN) with linear low-density polyethylene (LLDPE, abbreviated as LL) using a twin-screw extruder in various compositions. To investigate the effect of the electron beam on the properties, LL, EN and their blends are irradiated in the 50–250 kGy dose range. The samples are subjected to gel fraction, mechanical, dynamic mechanical, hardness, heat shrinkability, volume resistivity and morphological studies. The % gel fraction, hardness and heat shrinkability of a sample increase with an increase in the irradiation dose. With increasing LL content, Young’s modulus and ultimate tensile strength of the blends are increased, maintaining the % elongation at break in an attractive region. LE64 (60 wt% LL and 40 wt% EN) and LE46 (40 wt% LL and 60 wt% EN) blends show optimized mechanical and dynamic mechanical properties. Irradiation further increases the tensile strength and Young’s modulus of LE64 up to 150 kGy and LE46 up to 200 kGy. The volume resistivity of the LE64 blend increases tenfold and quadruples for LE46 compared to non-irradiated blends when irradiated at 200 kGy. The morphological structures of the non-irradiated and crosslinked blends support the outcome of the obtained properties nicely.

Sustainable lignin-based carbon fibre reinforced polyamide composites: Production, characterisation and life cycle analysis

This work presents the first production, characterisation and life cycle analysis of composite materials produced from injection moulded polyamide reinforced with short lignin-based carbon fibre (CF). To produce these composites many challenges associated with the production of lignin CF have been resolved through the utilisation of thermoplastic polyurethane blend with Alcell organosolv lignin. These CFs have been utilised to reinforce polyamide 66 (PA66) and their performance as a reinforcement have been compared with a textile grade PAN CF. Composites have been prepared using short CF and injection moulding with results compared in terms of interfacial interactions, and composite mechanical performance. It was found that lignin-based CF increases crystallinity in the PA66. The increased matrix affinity of the lignin-based CF may be attributed to increased oxygen on the lignin CF which has been retained from the lignin precursor fibre. When considering that the lignin CF reach equivalent diameter to the PAN CF, the mechanical properties of lignin based CF are comparable to that of PAN CF. Life cycle analysis modelling predicts that the replacement of PAN CF with lignin CF reduces the global warming potential by 54 % for these materials.

Shape Memory Behavior and Self-Healing Effects of Dynamically Vulcanized TPU/ENR Thermoplastic Elastomeric Blends

Shape Memory Behavior and Self-Healing Effects of Dynamically Vulcanized TPU/ENR Thermoplastic Elastomeric Blends

Photodegradation of Plastic Blends in Seawater and Its Risk to the Marine Environment

The production and use of plastic blends have been gradually increasing owing to their versatility and low cost. However, the photodegradation of plastic blends in seawater and the potential risk to the marine environment are still not well understood. In this study, plastic blends including polypropylene/thermoplastic starch blends(PP/TPS) and polylactic acid/poly(butylene adipate-co-terephthalate)/thermoplastic starch blends(PLA/PBAT/TPS) were investigated. The corresponding neat polymers, namely polypropylene(PP) and polylactic acid(PLA), were set as control groups. We investigated the formation of MPs and the changes in the physicochemical properties of plastic blends after photodegradation in seawater. The size distribution of MPs indicated that PP/TPS and PLA/PBAT/TPS were more likely to produce small-sized particles after photodegradation than PP and PLA owing to their poorer mechanical properties and lower resistance to UV irradiation. Noticeable surface morphology alterations, including cracks and wrinkles, were observed for plastic blends following photodegradation, whereas PP and PLA were relatively resistant. After photodegradation, the ATR-FTIR spectrum of PP/TPS and PLA/PBAT/TPS showed a significant decrease in the characteristic bands of thermoplastic starch(TPS), indicating the degradation of their starch fractions. The C 1s spectra demonstrated that aged plastic blends contained fewer -OH groups than the pristine MPs did, further confirming the photodegradation of TPS. These results indicate that PP/TPS and PLA/PBAT/TPS had a higher degree of photodegradation than PP and PLA and thereby generated more small-sized MPs. In summary, plastic blends may pose a higher risk to the marine environment than neat polymers, and caution should be taken in the production and use of plastic blends.

Self‐healing thermoplastic elastomeric blends of zinc‐ionomer and styrene–butadiene–styrene block copolymer and their characterization

AbstractWe report the development of novel self‐healing binary thermoplastic elastomeric blends of Zn2+‐neutralized poly[ethylene‐co‐(methacrylic acid)] (Zn‐ionomer) and styrene–butadiene–styrene block copolymer (SBS). Zn‐ionomer/SBS blends were prepared by the melt‐blending technique using a twin‐screw extruder with three mass ratios of 75/25, 50/50 and 25/75. Structure, phase morphology and thermal as well as tensile properties of the samples were characterized. Fourier transform infrared spectroscopy results indicated the presence of two types of polymeric materials and their interactions. Scanning electron microscopy images confirmed the miscibility of blend components which remarkably influenced the properties of the blends. The optimum peak degradation temperature of Zn‐ionomer/SBS (75/25 wt%) blend was observed to be 484 °C. The ratio of the tensile strength of the healed specimens to that of the original specimens was implemented to quantitatively evaluate the self‐healing efficiency of the materials. The self‐healing efficiencies were calculated to be 55.42%, 58.36% and 60.75% for Zn‐ionomer samples healed for 4, 8 and 16 h, respectively. All of the blend samples exhibited self‐healing behavior and the self‐healing efficiency was more than that of virgin Zn‐ionomer which may be credited to the high mobility of SBS segments in the blends. The healing efficiency was increased with an increase of SBS content in the blends and also heat energy facilitated the healing process. The self‐healing efficiencies of Zn‐ionomer/SBS (25/75 wt%) blend sample were calculated to be 75.09%, 80.27% and 80.87%, respectively, for 4, 8 and 16 h of healing time at 100 °C. A comparison of optical micrographs of the cut area of samples (before healing and after the healing process) was also made and self‐healing of the blend materials was observed. © 2023 Society of Industrial Chemistry.

Improvement in Phase Compatibility and Mechanical Properties of Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide)/thermoplastic Starch Blends with Citric Acid.

Flexible poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) block copolymer (PLLA-PEG-PLLA) bioplastic has been blended with low-cost thermoplastic starch (TPS) to prepare fully biodegradable bioplastics. However, the mechanical properties of PLLA-PEG-PLLA matrix decrease after the addition of TPS. In this work, citric acid (CA) was used as a compatibilizer to improve the phase compatibility and mechanical properties of PLLA-PEG-PLLA/TPS blends. TPS was first modified with CA (1.5 %wt, 3 %wt, and 4.5%wt) before melt blending with PLLA-PEG-PLLA. The PLLA-PEG-PLLA/modified TPS ratio was constant at 60/40 by weight. CA modification of TPS suppressed the crystallinity and enhanced the thermal stability of the PLLA-PEG-PLLA matrix, as determined through differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA), respectively. The compatibility between the dispersed TPS and PLLA-PEG-PLLA phases was improved through modification of TPS with CA, as revealed by the smaller size of the co-continuous TPS phase from scanning electron microscopy (SEM) analysis. Increasing the hydrophilicity of the blends containing modified TPS confirmed the improvement in phase compatibility of the components. From the tensile test, the ultimate tensile strength, elongation at break, and Young's modulus of the blends increased with the CA content. In conclusion, CA showed a promising behavior in improving the phase compatibility and mechanical properties of PLLA-PEG-PLLA/TPS blends. These PLLA-PEG-PLLA/modified TPS blends have potential to be used as flexible bioplastic products.

Polyaryletherketone Based Blends: A Review.

This review aims to report the status of the research on polyaryletherketone-based thermoplastic blends (PAEK). PAEK are high-performance copolymers able to replace metals in many applications including those related to the environmental and energy transition. PAEK lead to the extension of high-performance multifunctional materials to target embedded electronics, robotics, aerospace, medical devices and prostheses. Blending PAEK with other thermostable thermoplastic polymers is a viable option to obtain materials with new affordable properties. First, this study investigates the miscibility of each couple. Due to different types of interactions, PAEK-based thermoplastic blends go from fully miscible (with some polyetherimides) to immiscible (with polytetrafluoroethylene). Depending on the ether-to-ketone ratio of PAEK as well as the nature of the second component, a large range of crystalline structures and blend morphologies are reported. The PAEK-based thermoplastic blends are elaborated by melt-mixing or solution blending. Then, the effect of the composition and blending preparation on the mechanical properties are investigated. PAEK-based thermoplastic blends give rise to the possibility of tuning their properties to design novel materials. However, we demonstrate hereby that significant research effort is needed to overcome the lack of knowledge on the structure/morphology/property relationships for those types of high-performance thermoplastic blends.