Thermal Pretreatment Research Articles

Mechanistic understanding of the improved drying characteristics and quality attributes of lily (Lilium lancifolium Thunb.) by modified microstructure after pulsed electric field (PEF) pretreatment

The effects of the non-thermal (pulsed electric field, PEF) and thermal pretreatment (vacuum steam pulsed blanching, VSPB) on the drying kinetics, quality attributes, and multi-dimensional microstructure of lily scales were investigated. The results indicate that both PEF and VSPB pretreatments improved the drying rate compared to untreated lily scales. Specifically, PEF pretreatment reduced the drying time by 29.58 % − 43.60 %, while VSPB achieved a 46.91 % reduction in drying time. PEF treatment facilitated the enhanced leaching of phenols and flavonoids compared to VSPB treated samples, thereby increasing antioxidant activity. The rehydration ratio of the dried lilies was improved with PEF and VSPB treatment, which closely related to the microstructure. Weibull distribution and Page model demonstrated excellent fit for the drying and rehydration kinetics of lily scales, respectively (R2 > 0.993). The analysis of multi-dimensional microstructure and ultrastructure confirmed the variations in moisture migration and phytochemical contents among different treatments. Consequently, this study offers insights into the technological support for the potential of non-thermal pretreatment in fruits and vegetables.

The biofactories: Quantifying environmental benefits of the wastewater circular economy in Chile using life cycle assessment

The wastewater circular economy promises improved environmental impacts within the food-water-energy nexus. This requires verification as the global sanitation sectors seek to improve environmental impacts and achieve integrated water management. Life cycle assessment (LCA) has been used to compare novel technologies for wastewater treatment and recovery, but research addressing plant-wide improvements of co-product resource recovery using real data from full-scale plants is still needed, particularly in a Latin American context. In Chile, two wastewater treatment plants (WWTPs) have embraced the circular economy configuration, recovering treated effluent, biosolids, and biogas, in addition to implementing advanced nitrogen removal using different technologies. The LCA of these two WWTPs demonstrated that Plant A improved 8 out of 10 impact categories compared to the baseline conventional scenario, while Plant B improved 5 categories out of 10. The analysis of the two plants showed the influence of influent quality on environmental impacts and the trade-off that occurs between the different technologies implemented. Plant B generated larger environmental credits through increased biogas and biosolids recovery due to thermal hydrolysis pre-treatment and anaerobic digestion, combined with cogeneration of heat and power. Plant A implemented water recovery, which provided benefits on a smaller magnitude but to more impact categories. Therefore, both plants improved environmental impacts through the wastewater circular economy, but further improvements in system configurations are recommended in each.

Coupling weak magnetic field and zero-valent iron-activated persulfate oxidation process activation for improving dewaterability of waste activated sludge

Zero-valent iron (ZVI) activated persulfate (S2O82−) oxidation offers an alternative strategy for enhancing sludge dewatering. However, the slow corrosion/dissolution and precipitations of oxide iron layer of ZVI particles limit it real applications. In this study, weak magnetic field (WMF) was coupled with zero-valent iron (ZVI)-activated persulfate (S2O82−) oxidation at the different initial pH levels to enhance waste activated sludge (WAS) dewatering ability. The use of WMF can avoid the precipitation of ferric (hydr) oxides and accelerate the dissolution of ZVI particles, with the concentration of Fe(II) increased from 10.0 ± 8.8 to 222.0 ± 118.0 mg/L. The lowest CST/CST0 value of 0.27 ± 0.00 was observed at the ZVI/S2O82− dosage of 1.5/1.2 mmol/g-VS when coupled with WMF of 25 mT, lower than that without WMF (0.59 ± 0.03). The improved ZVI corrosion and subsequent liberation of Fe(II) provoked the SO4−· production from S2O82− and thus enhanced the sludge dewaterability greatly by disrupting the extracellular biopolymers and cells. Our results show that the application of WMF can be feasible for ZVI/S2O82− oxidation to improve sludge dewatering performance. ZVI/S2O82− oxidation cannot only avoid rapid free radical consumption and introduction of other anions to a certain extent, but also is more environmentally friendly when coupled with WMF than with thermal and acid-wash pretreatment.

Enhancing Phosphorus Release from Sewage Sludge in Anaerobic Digestion via Thermal Hydrolysis Pretreatment: Insights from Phosphorus Speciation and Molecular Biological Pathways.

This study explores the mechanisms enhancing phosphorus (P) release from sludge in anaerobic digestion (AD) with thermal hydrolysis pretreatment (THP) using sequential chemical extraction, X-ray absorption near-edge structure spectroscopy (XANES), 31P NMR, and multiomics. THP-treated sludge notably increased liquid-phase P by 53.8% over 3 days compared to sewage sludge (SS), identifying solid-phase Fe-P as the primary P source. The THP+AD also provided a higher abundance of bacteria that contributed to P release through multiple pathways (MPRPB), whereas SS+AD enriched some microbial species with single P release pathway. Moreover, species co-occurrence network analysis underlined the pivotal role of P-releasing bacteria in THP+AD, with 8 out of 16 keystones being P-releasers. Among the 63 screened genes that were related to P transformations and release, the poly beta-hydroxybutyrate (PHB) synthesis genes associated with polyphosphate bacteria-mediated P release were more abundant in THP+AD than in SS+AD. Furthermore, the upregulation of genes involved in methyl phosphonate metabolism in the THP-treated sludge enhanced the methane production potential of the AD process. These findings suggested that MPRPB were indeed the main contributors to P release, and enrichment in the THP+AD process enhanced their capability for P liberation.

Enhancing the valorization efficiency of Camellia oil extraction wastes through sequential green acid pretreatment and solid-state fermentation-based enzymatic hydrolysis

This study focuses on the underutilized Camellia oleifera oil extraction wastes, namely C. oleifera shell (COS) and cake (COC), which are often overlooked due to their high recalcitrance and antimicrobial properties. COS was found to be an ideal substrate for producing on-site enzymes through solid-state fermentation (SSF) that can be used for lignocellulosic biomass degradation. Additionally, pretreating COS with 2 % (w/v) oxalic acid greatly enhanced sugar production, achieving 9.22 and 5.24 times more sugar compared to room temperature and thermal pretreatment methods, respectively. The highest sugar of 28 g/L was achieved by utilizing a mixture of COS and COC. Enzymatic hydrolysis performance was evaluated through three routes. In the first two routes, the whole pretreated slurry was employed, except the pH was adjusted in route 2. In route 3, the pretreated hydrolysate was recovered, while the solid residue underwent further enzymatic hydrolysis. Ultimately, route 3 resulted in the highest sugar of 20.58 g/L, using SSF enzymes and oxalic acid pretreated solid residues of COS and COC mixture. This value is twice the performance achieved using a single substrate of COS. The fine-tuning strategy employed in route 3 led to (1) achieving high sugar recovery from pretreatment and enzymatic hydrolysis, (2) minimizing water and alkaline regulator consumption, and (3) optimizing resource utilization efficiency. The effectiveness of this approach was also attributed to the synergistic effect of oxalic acid pretreatment and the use of mixed substrate. The possible mechanisms underlying these processes were discussed, offering potential directions for future studies aimed at developing even more efficient approaches.

Enhancing environmental performance in biogas production from wastewater-grown microalgae: A life cycle assessment perspective

The production of biogas from microalgae has gained attention due to their rapid growth, CO2 sequestration, and minimal land use. This study uses life cycle assessment to assess the environmental impacts of biogas production from wastewater-grown microalgae through anaerobic digestion within an optimized microalgae-based system. Using SimaPro® 9 software, 3 scenarios were modeled considering the ReCiPe v1.13 midpoint and endpoint methods for environmental impact assessment in different categories. In the baseline scenario (S1), a hypothetical system for biogas production was considered, consisting of a high rate algal pond (HRAP), a settling, an anaerobic digester, and a biogas upgrading unit. The second scenario (S2) included strategies to enhance biogas yield, namely co-digestion and thermal pre-treatment. The third scenario (S3), besides considering the strategies of S2, proposed the biogas upgrading in the HRAP and the digestate recovery as a biofertilizer. After normalization, human carcinogenic toxicity was the most positively affected category due to water use in the cultivation step, accounted as avoided product. However, this category was also the most negatively affected by the impacts of the digester heating energy. Anaerobic digestion was the most impactful step, constituting on average 60.37% of total impacts. Scenario S3 performed better environmentally, primarily due to the integration of biogas upgrading within the cultivation reactor and digestate use as a biofertilizer. Sensitivity analysis highlighted methane yield's importance, showing potential for an 11.28% reduction in ionizing radiation impacts with a 10% increase. Comparing S3 biogas with natural gas, the resource scarcity impact was reduced sixfold, but the human health impact was 23 times higher in S3.

Gaussian process regression with levy flight optimization: Advanced AR66 adsorption studies

The coal fly ash (CFA), which is the residue generated by coal-fired power plants, was converted into a valuable zeolite material known as zeolite P (ZNa-P) through thermal and acid pretreatments followed by microwave radiation. Various analytical techniques were utilized to analyze the resulting zeolite, including X-ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, thermogravimetric analysis, BET analysis, and zeta potential measurement. The efficiency of ZNa-P in eliminating anionic dyes from aqueous solutions was exhibited by successfully removing acid red dye 66 (AR66) from a solution composed of water. To optimize the removal process, Central Composite Design (CCD) was applied to investigate the impact of four main parameters: solution pH, initial dye concentration, adsorbent mass, and contact time. The generated CCD database was modeled using Gaussian process regression (GPR) with the Lévy flight distribution (LFD) optimization algorithm. The GPR model was then used to determine optimal conditions for maximum AR66 absorption (3405.3 mg/g), with a pH of 2, initial dye concentration of 1000 mg/L, adsorbent mass of 0.2 g/L, and contact time of 11 minutes. Furthermore, the GPR model exhibited significantly lower error (32.58 mg/g) in predicting the experimental values compared to the CCD model (204.92 mg/g), highlighting the efficiency and superiority of the GPR model in this study.

Effect of Thermal Pre-treatment of Oilseed Feed on Fatty Acid Profiles and Protein Fermentability

Effect of Thermal Pre-treatment of Oilseed Feed on Fatty Acid Profiles and Protein Fermentability

Stimulating Methane Production from Poultry Manure Digest with Sewage Sludge and Organic Waste by Thermal Pretreatment and Adding Iron or Sodium Hydroxide

Stimulating Methane Production from Poultry Manure Digest with Sewage Sludge and Organic Waste by Thermal Pretreatment and Adding Iron or Sodium Hydroxide

Research progress of mushroom drying pretreatment technology

AbstractMushrooms are delicious foodstuffs that are rich in nutrients, but they have high moisture contents and are easily spoiled. While mushrooms are usually preserved by drying, the process tends to reduce quality, and it takes a long time and consumes a large amount of energy. To improve the mushroom drying efficiency and quality, pretreatment is often conducted. In this review, a comprehensive summary of commonly used pretreatments for mushroom drying is provided. Moreover, the effects of various pretreatments on the drying rate and quality characteristics of mushrooms are summarized, and their respective advantages and limitations are analyzed. Furthermore, the application and development prospects of various mushroom drying pretreatments are analyzed and discussed.Practical applicationsThe pretreatment before mushroom drying can shorten drying time, maintain the optimal color and taste of dried mushroom, and reduce nutrient loss. This review summarizes two types of pretreatment methods used in mushroom drying: thermal pretreatment and nonthermal pretreatment. It can provide reference for the application and research of pretreatment in mushroom drying, and also provide new ideas for the optimization of industrial mushroom drying processes.

Effects of pelletization on biomethane production from wheat straw

ABSTRACT The high lignin content and low bulk density of wheat straw pose challenges for biogas production. To overcome these hurdles, pretreatment and biomass pelletization have emerged as viable options. Thus, this research aims to reduce the recalcitrant nature of WS by employing various thermal pretreatment techniques and identifying the optimum parameters (temperature and time). To prepare pellets, a mixture comprising wheat straw (subjected to the best pretreatment) and cow manure pellets (WCP) at varying substrate and binder (Svs/Bvs) ratios ranging from 0.5 to 2.5 were used. Parameters such as density, water absorption, and drop shattering were evaluated to evaluate the physical characteristics of produced WCP. Additionally, the biomethane yield test of WCP (exhibiting the most favourable physical characteristics) was performed with various total solids (TS) concentrations from 4 to 12%. The WS demonstrated the highest sCOD solubilisation of 9066 mg/L when subjected to a hot air oven pretreatment (90 min at 110°C). The physical qualities of WCP were found to be dependent on the Svs/Bvs ratio (with the optimal ratio being 2.0). It was also observed that a TS content of 6% yielded the highest biomethane production (253.85 mL/g-VSconsumed). In summary, this study’s conclusion waves the path of management of wheat straw and cow dung while simultaneously generating bioenergy.

Metallographic Etching of Al–Mg–Zn–(Cu) Crossover Alloys

Various alloys demand customized etchants due to their diverse chemical compositions, particularly in the realm of aluminum alloys. Consequently, in this study, a technique is proposed for metallographic visualization of small grain structures within Al–Mg–Zn–(Cu) crossover alloys. In this method, a thermal pretreatment combined with an etching process is relied on. In the study, it is primarily sought to comprehend how grain‐boundary precipitation affects etchability, addressing the complexities of characterizing these alloys. The demonstrated approach facilitates the swift assessment of grain sizes <10 μm using light optical microscopy. Exploring the etchability of Al–Mg–Zn–(Cu) crossover alloys across a standard heat‐treatment pathway identifies the optimal treatment and suitable etchant for grain visualization. Through process refinement, a reduction in processing time is achieved by employing a single‐step preheat treatment lasting 20 min at 180 °C post solution annealing. Transmission electron microscope analysis reveals continuous occupancy of the grain boundary with T‐phase as the key factor influencing the alloy's etchability. Grain size assessment involves line intercept counting and equivalent circle diameter measurement for precise characterization.

Effect of Thermal Hydrolysis Pretreatment Time on Microbial Community Structure in Sludge Anaerobic Digestion System

To evaluate the effect of thermal hydrolysis pretreatment time on the sludge anaerobic digestion system of wastewater treatment plants (WWTPs) in Daxing district, Beijing, the structure and diversity of microbial communities in primary sludge and an activated sludge anaerobic digestion system with different thermal hydrolysis pretreatment times (15 min, 30 min, and 45 min) were analyzed using Illumina MiSeq high-throughput sequencing. The results showed that the dominant groups of digested sludge were mainly distributed in Firmicutes, Cloacimonadota, Chloroflexi, and Synergistota, with W5 being the most common genus. The sum of relative abundance of the dominant phylum was greater than 60%, and W5 accounted for 20.8%-54.5%, showing a high abundance of a few dominant species. During the anaerobic digestion of thermo-hydrolyzed sludge, the relative abundance of acetogenic methanogens decreased due to high levels of volatile fatty acids (VFAs) and ammonia nitrogen (NH4+-N) concentrations, which suggested that the hydrogenophilic methanogenic pathway was more than that of the acetogenic methanogenic pathway. Correlation analysis showed that the soluble protein and pH of thermo-hydrolyzed sludge, NH4+-N of digested sludge, and thermal hydrolysis pretreatment time were the four main environmental factors affecting microbial community structure, and NH4+-N of digested sludge had the largest negative correlation with methanogens. The thermal hydrolysis pretreatment time was negatively correlated with both the Chao index and Shannon index, so longer thermal hydrolysis pretreatment time was not conducive to microbial flora during anaerobic digestion.

Alkali, thermal, or thermo-alkali pre-treatment to improve the anaerobic digestion of poly(lactic acid)?

Replacing petroleum-based plastics with biodegradable polymers is a major challenge for modern society especially for food packaging applications. To date, poly(lactic acid) represents 25 % of the total biodegradable plastics and it is estimated that, in the future, it could become the main contributor to the biodegradable plastics industry. Anaerobic digestion is an interesting way for the poly(lactic acid) end of life, even if its biodegradability is limited in mesophilic conditions. The aims of this study were to identify the best pre-treatment for maximizing the methane yield, minimizing the anaerobic digestion duration and limiting residual plastic fragments in the digestate. A systematic comparison was carried out between thermal, chemical, and thermo-chemical pre-treatment. Pre-treatment with 4 M KOH for 48 h at 35°C was effective in improving the mesophilic anaerobic digestion of the poly(lactic acid). Such pre-treatment allows obtaining 90 % of the theoretical methane potential, in 24 - 30 days. Importantly, such pre-treatment completely solubilized the poly(lactic acid), leaving no solid residues in the digestate. In addition, using KOH permits to avoid the sodication of the soil due to the digestate application as fertilizer.

Effect of thermal pretreatment and gastrointestinal digestion on the bioactivity of dry-cured ham bone enzymatic hydrolyzates

This study reports the effect of thermal pretreatment and the use of different commercial proteolytic enzymes (Protamex, Flavourzyme, Protana prime, and Alcalase) on the free amino acid content (FAA), peptide profile, and antioxidant, antidiabetic, antihypertensive, and anti-inflammatory potential (DPPH, FRAP, and ABTS assay, DPP-IV, ACE-I, and NEP inhibitory activities) of dry-cured ham bone hydrolyzates. The effect of in vitro digestion was also determined. Thermal pretreatment significantly increased the degree of hydrolysis, the FAA, and the DPP-IV and ACE-I inhibitory activities. The type of peptidase used was the most significant factor influencing antioxidant activity and neprilysin inhibitory activity. Protana prime hydrolyzates failed to inhibit DPP-IV and neprilysin enzymes and had low values of ACE-I inhibitory activity. After in vitro digestion, bioactivities kept constant in most cases or even increased in ACE-I inhibitory activity. Therefore, hydrolyzates from dry-cured ham bones could serve as a potential source of functional food ingredients for health benefits.

Optimization of biogas production from thermal-alkali pre-treated sludge using response surface methodology and random forest regressor model

BackgroundUnderstanding the intricate relationships between input variables and methane potential is crucial for optimizing anaerobic digestion process after thermal-alkali pre-treatment. This study aimed to optimize low-temperature thermal alkali pre-treatment, focusing on dosage based on the total solids (TS) content of raw sludge. A comparative analysis was conducted to optimize input parameters related to biogas generation potential as the primary response. MethodsBiomethane potential data were collected following the pre-treatment of sludge within the temperature range of 40–70 °C, using various doses of NaOH, KOH, Mg(OH)2, and Ca(OH)2 ranging from 40 mg alkali/g TS to 120 mg alkali/g TS. The optimization of biogas and methane production was conducted through Response Surface Methodology (RSM) and the Random Forest Regressor (RFR) model considering dosage and temperature as input variables. Additionally, sensitivity analysis was performed using the permutation feature importance function to gain insights into the influence of alkali types on biogas and methane production. FindingsThe results obtained from the RFR model showcased a notably high accuracy in predicting optimal solutions. NaOH addition was the most effective pre-treatment with an optimal dose of 65 mg/g TS and at a temperature of 56 °C. NaOH pre-treatment increased methane yield to 414.40 mL/g VS, compared to 117.08 mL/g VS for the untreated sludge. The sensitivity analysis results indicated that the temperature had a more significant effect on biogas potential than the alkali dosage.

Microwave thermal pre-treatment and calcination of biomineralised sorbents for calcium looping

Waste eggshells have been investigated as biomineralised CO2 sorbents for the calcium looping cycle due to their high Ca content, low cost, availability, and high CO2 uptake. This work investigates a novel heat-pre-treatment using eggshells as raw material. The eggshells were simultaneously calcined and thermally pre-treated via microwave heating using different powers and times whilst maintaining the same input energy in a single mode cavity reactor. The calcined eggshells were characterised using standard characterisation techniques such as TGA and isotherms of N2 adsorption at 77 K. The dielectric properties were measured using the cavity perturbation technique at 2.45 GHz. Numerical electromagnetic simulations were performed using COMSOL Multiphysics and results were used to optimise the experimental setup. The treated materials were subjected to carbonation/calcination cycles in order to assess their suitability as a calcium-looping sorbent. The sorbent that exhibited a more stable CO2 uptake was the one treated at the highest power (800 W) 4.5 mmol CO2/g sorbent after 20 cycles under mild calcination conditions. Adsorbents prepared at 400, 600 and 800 W displayed similar CO2 uptake after 20 cycles when the calcination conditions were under more realistic conditions.

Agricultural Wastes and Their By-Products for the Energy Market

The conversion of lignocellulosic agricultural waste into biofuels and other economically valuable compounds can reduce dependence on fossil fuels, reduce harmful gas emissions, support the sustainability of natural resources, including water, and minimize the amount of waste in landfills, thus reducing environmental degradation. In this paper, the conversion of agricultural wastes into biomethane, biohydrogen, biodiesel, bioethanol, biobutanol, and bio-oil is reviewed, with special emphasis on primary and secondary agricultural residues as substrates. Some novel approaches are mentioned that offer opportunities to increase the efficiency of waste valorization, e.g., hybrid systems. In addition to physical, chemical, and biological pretreatment of waste, some combined methods to mitigate the negative effects of various recalcitrant compounds on waste processing (alkali-assisted thermal pretreatment, thermal hydrolysis pretreatment, and alkali pretreatment combined with bioaugmentation) are evaluated. In addition, the production of volatile fatty acids, polyhydroxyalkanoates, biochar, hydrochar, cellulosic nanomaterials, and selected platform chemicals from lignocellulosic waste is described. Finally, the potential uses of biofuels and other recovered products are discussed.

Energy Integration of Thermal Pretreatment in Anaerobic Digestion of Wheat Straw

Cereal straw stands out as one of the most abundant and globally distributed agricultural residues. Traditional applications cope with a limited amount of production, leaving the remainder in the field for natural decomposition. Managing cereal straw through controlled biological transformation under anaerobic conditions holds the potential to generate added value in the form of bioenergy. However, the lignocellulosic composition of these substrates poses challenges for organic degradation, often requiring energy-intensive pretreatments. A detailed study with a comprehensive calculation of the overall energy balance of the integrated process is proposed, aiming to provide real added value and replicability. Three scenarios for wheat straw transformation were investigated, incorporating two preliminary pre-treatment stages—mechanical milling and physicochemical steam explosion. Three conditions of pretreatment were essayed, varying the time exposure of the steam explosion. The subsequent energy integration analysis revealed that the process was optimized by up to 15% in the final energy balance when the steam explosion was set to 10 min. The macromolecular composition determination revealed that the thermal pretreatment reduced the lag phase of the hydrolysis step through hemicellulose breakdown.

Evaluation of the optimal sewage sludge pre-treatment technology through continuous reactor operation: Process performance and microbial community insights

This study investigated the impact of two low-temperature thermal pre-treatments on continuous anaerobic reactors’ performance, sequentially fed with sludge of different total solids content (∼3 % and ∼6 %) and subjected to progressively increasing Organic Loading Rates (OLR) from 1.0 to 2.5 g volatile solids/(LReactor⋅day). Assessing pre-treatments’ influence on influent sludge characteristics revealed enhanced organic matter hydrolysis, facilitating sludge solubilization and methanogenesis; volatile fatty acids concentration also increased, particularly in pre-treated sludge of ∼6 % total solids, indicating improved heating efficiency under increased solids content. The reactor fed with sludge pre-treated at 45 °C for 48 h and 55 °C for an extra 48 h exhibited the highest methane yield under all applied OLRs, peaking at 240 ± 3.0 mL/g volatile solids at the OLR of 2.5 g volatile solids/(LReactor⋅day). 16S rRNA gene sequencing demonstrated differences in the reactors’ microbiomes as evidence of sludge thickening and the different pre-treatments applied, which promoted the release of organic matter in diverse concentrations and compositions. Finally, the microbial analysis revealed that specific foam-related genera increased in abundance in the foam layer of reactors’ effluent bottles, dictating their association with the sludge foaming incidents that occurred inside the reactors during their operation at 2.0 g volatile solids/(LReactor⋅day).