Thermal Stability Research Articles

USE OF ETHOXYLATED ALCOHOLS WITH ANIONIC SURFACTANTS FOR ENHANCED RECOVERY

The article is devoted to the development of surfactant compositions, including a number of known anionic surfactants, in formulations with new types of nonionic surfactants - fatty alcohols with an increased degree of ethoxylation. The solubilizing properties of new types of fatty ethoxylated alcohols have been exploited during formulation development. A conductometric method was used to control the assembly of the formulations. After evaluating the stability of the resulting compositions, physicochemical properties were evaluated, including thermal stability and corrosiveness. The freezing point of the compositions was evaluated at temperatures down to minus 40 °C. The search for stable compositions was carried out for aggressive application conditions: at 90 ° C for models of mineralized formation waters having a total amount of dissolved salts in the range of 100-300 g/l. Ranges including critical concentrations of formulations at which colloidal structures are stable and exhibit maximum surface activity were evaluated. When determining the interfacial tension at the surfactant-hydrocarbon liquid solution boundary, a number of developed compositions showed ultra-low interfacial tension (less than 0.01 mN/m). Biodegradability was evaluated for compositions showing the best properties. According to the results of the assessment, biodegradability was more than 98 %, which reduces environmental risks. The results obtained by the authors show that a number of compositions collected by conductometric method are stable under aggressive conditions and can be used in the field of chemical methods for increasing oil recovery. The resulting compositions were adapted to reduce human factors in subsequent applications. The results reflect the potential of these approaches in adapting and selecting surfactant compositions for chemical waterflooding to enhance oil recovery. The development of technologies for the ethoxylation of higher fatty alcohols allows the manufacturability of processes for the production, collection and treatment of oil and gas. The development of practices for the use of new chemical technologies will expand the capabilities of subsoil users and reduce the risks associated with the use of large-scale chemical products.

Reprocessable, Highly Transparent Ionic Conductive Elastomers Based on β-Amino Ester Chemistry for Sensing Devices.

Ionic conductive elastomers (ICEs) exhibit a compelling combination of ionic conductivity and elastic properties, rendering them excellent candidates for stretchable electronics, particularly in applications like sensing devices. Despite their appeal, a significant challenge lies in the reprocessing of ICEs without compromising their performance. To address this issue, we propose a strategy that leverages covalent adaptable networks (CANs) for the preparation of ICEs. Specifically, β-amino ester bonds as dynamic motifs are incorporated into a poly(ethylene oxide) network containing lithium bis(trifluoromethane) sulfonimide (LiTFSI) salt. LiTFSI-containing β-amino ester networks (LBAEs) exhibit superb transparency (94%), thermal stability (>280 °C), and modest conductivity (0.00576 mS·cm-1 at 20 °C), and some LBAEs maintain operational capability across a wide temperature range (-20 to 100 °C). By regulating the lithium salt content, the mechanical properties, conductivities, and viscoelastic behaviors can be tailored. Benefiting from these features, LBAEs have been successfully applied in sensing devices for monitoring human motion (e.g., finger bending, swallowing, and clenching). Notably, even after four reprocessing cycles, LBAEs demonstrate structural integrity and maintain their operational capability. This novel approach represents a promising solution to the reprocessing challenges associated with flexible conductive devices, demonstrating the successful integration of CANs and ICEs.

Suppressing Self‐Oxidation of Eu2+ in Li2CaSiO4 for Full‐Spectrum Lighting and Accurate Temperature Sensing

AbstractEu2+‐doped phosphors have attracted the great attention of researchers in the past decade. However, Eu2+ dopant in inorganic hosts often suffers from the self‐oxidation effect, therefore causing the attenuated emission intensity and quantum efficiency. In this regard, developing Eu2+ doped phosphors with the prohibited self‐oxidation effect of Eu2+ and increased thermal stability is urgently required. Herein, an innovative cyan‐light emitting Li2CaSiO4:Eu2+/Eu3+, Lu3+ (LCSO) phosphor is designed. Both experimental results and theoretical calculations demonstrate that adding Lu3+ restricts the self‐oxidation of Eu2+ into Eu3+, thus improving the emission of Eu2+. Meanwhile, the Lu3+ introduction brings out excellent thermal stability. Finally, an efficient WLED with a color temperature (CCT) of 4573 K and a high color rendering index (Ra) of 84.2 is obtained using the as‐prepared phosphor due to the perfect compensation of the cyan light. As the introduction of Lu3+ improves the stability of Eu2+, a much greater difference in PL decay rate between Eu2+ and Eu3+ in LCSO is reached, thereby improving their sensitivity in temperature sensing. The strategy of Lu3+ introduction for prohibiting the self‐oxidation of Eu2+ for efficient and stable Eu2+ emission may stimulate some new ideas in designing high‐performance phosphors for more diverse applications.

Fluorinated graphite reinforced polytetrafluoroethylene/poly(butylene terephthalate) composites as friction materials for deep‐sea applications

AbstractThe application of polymer composites is one of the most effective methods for preventing lubrication failure in deep‐sea engineering. In this study, fluorinated graphite (FGr) microsheets were incorporated into polytetrafluoroethylene (PTFE) microparticle‐filled poly(butylene terephthalate) (PBT) composites. The tribological performance in the simulated deep‐sea environment at elevated seawater pressure equivalent to 3000 m ocean depth was investigated. The results showed that FGr enhances the flexural and compressive strengths, thermal stability, and seawater resistance of the PTFE/PBT composite. The wear rate was decreased to 96% at the critical FGr content of 4% by improving the transfer onto the metallic counterfaces, preventing direct contact and shear between friction couples. Moreover, the seawater pressure impedes composite transfer, leading to a 29% increase in the wear rate.

Two-Site Occupation for Constructing Double Perovskite BaLaMgNbO6:Cr3+ Ultrabroadband NIR Phosphors.

Given the escalating significance of near-infrared (NIR) spectroscopy across industries, agriculture, and various domains, there is an imminent need to address the development of a novel generation of intelligent NIR light sources. Here, a series of Cr3+-doped BaLaMgNbO6 (BLMN) ultrabroadband NIR phosphor with a coverage range of 650-1300 nm were developed. The emission peak locates at 830 nm with a full width at half maximum of 210 nm. This ultrabroadband emission originates from the 4T2→4A2 transition of Cr3+ and the simultaneous occupation of [MgO6] and [NbO6] octahedral sites confirmed by low photoluminescence spectra (77-250 K), time-resolved photoluminescence spectra, and electron paramagnetic resonance spectra. The fluxing strategy improves the luminescence intensity and thermal stability of BLMN:0.02Cr3+ phosphors. The internal quantum efficiency (IQE) is 51%, external quantum efficiency (EQE) can reach 33%, and thermal stability can be maintained at 60%@100 °C. Finally, we successfully demonstrated the application of BLMN:Cr3+ ultrabroadband in the qualitative analysis of organic matter and food freshness detection.

Pharmacokinetic and Environmental Risk Assessment of Prime-2-CoV, a Non-Replicating Orf Virus-Based Vaccine against SARS-CoV-2

Viral vector vaccines represent a substantial advancement in immunization technology, offering numerous benefits over traditional vaccine modalities. The Orf virus (ORFV) strain D1701-VrV is a particularly promising candidate for vaccine development due to its distinctive attributes, such as a good safety profile, the ability to elicit both humoral and cellular immunity, and its favorable genetic and thermal stability. Despite ORFV’s theoretical safety advantages, such as its narrow host range and limited systemic spread post-inoculation, a critical gap persists between these theoretical benefits and the empirical evidence regarding its in vivo safety profile. This discrepancy underscores the need for comprehensive preclinical validations to bridge this knowledge gap, especially considering ORFV’s use in humans. Our research introduces Prime-2-CoV, an innovative ORFV-based vaccine candidate against COVID-19, designed to elicit a robust immune response by expressing SARS-CoV-2 Nucleocapsid and Spike proteins. Currently under clinical trials, Prime-2-CoV marks the inaugural application of ORFV in human subjects. Addressing the aforementioned safety concerns, our extensive preclinical evaluation, including an environmental risk assessment (ERA) and detailed pharmacokinetic studies in rats and immunocompromised NOG mice, demonstrates Prime-2-CoV’s favorable pharmacokinetic profile, negligible environmental impact, and minimal ERA risks. These findings not only affirm the vaccine’s safety and efficacy but also pioneer the use of ORFV-based therapeutics, highlighting its potential for wider therapeutic applications.

Fabrication and characterization of mycelium-based composites from Lentinus squarrosulus and Pleurotus ostreatus with improved physico-mechanical properties for versatile applications

This study explores the potential of fungal mycelium-based plate-like composites as sustainable and cost-effective alternatives for synthetic materials. Locally available lignocellulosic waste and fungi isolated locally were used to fabricate mycelium composites. The medium primarily consists of Albizia sawdust and the fungi Lentinus squarrosulus and Pleurotus ostreatus were used. All the composites identified here were subjected to analyses based on scanning electron microscopy, moisture content, dry density, water absorption, flammability, thermal stability, and compression strength following ASTM and ISO standards. The mycelium plates produced with L. squarrosulus mycelium (ASL) exhibited lower dry density and less water absorption. The ASL mycelium plates exhibited a soft and foamy appearance, whereas the P. ostreatus material (ASP) appeared dense mycelium growth only in the top and bottom parts of the plate. The UL-94 rating demonstrated that both samples exhibited superior flame retardancy properties (rated as V1) compared to commercially used expanded polystyrene (EPS). These variations were due to the difference between mycelium density. Therefore, these new bio-composites have the potential to replace conventional packaging or interior construction materials.

Effects of modified coal gasification fine slag on the processing and mechanical properties of natural rubber composites

AbstractCoal gasification fine slag (CGFS) is rich in unburned residual carbon, silica and alumina, and has a large specific surface area, making it a potential polymer‐reinforcing filler. Tea polyphenol (TP)‐modified coal gasification fine slag (TP‐CGFS‐T) was prepared using flotation and modification methods in this study. The effects of unmodified and modified CGFS‐T on the sulfurization performance, processing properties, thermal stability, fracture morphology, and mechanical properties of natural rubber composite materials were investigated. Results indicated that after TP modification, CGFS‐T exhibited highly uniform dispersion on the surface without the agglomeration of fillers. When the dosage of TP‐CGFS‐T was 20 phr, the comprehensive performance of the natural rubber (NR) composite material was optimal, with a tensile strength of 12.12 MPa, the elongation at break of 1208.83%, the tear strength of 30.94 kN/m, and the shore hardness of 38.7 A. As the amount of TP‐CGFS‐T increased, the scorch time of NR increased, which enhanced the processing safety of rubber. This study provides a strategy for treating CGFS, which can both reduce the pollution caused by CGFS and save costs for NR composite materials.Highlight The CGFS is separated into concentrate and tailings by flotation. The compatibility between fillers and the matrix is enhanced by TP modification of CGFS‐T. The composite materials show excellent mechanical and processing properties.

In Situ Bipolar Doping via Mechanically Controlled Dipole Under Water

AbstractPolycrystalline silicon (poly‐Si) is essential in integrated circuits and microelectromechanical systems. In addition, poly‐Si is gaining attention for next‐generation display research with high thermal conductivity, stability, and versatile applications. Conventional fabrication methods for doping patterns involve complex lithography and chemical usage, which have raised environmental concerns. The study of novel methods is necessary for environmental friendliness and a significant simplification of the manufacturing processes. This study introduces a novel bipolar work function control technology utilizing deionized water (DI‐W) and nanonewton‐scale mechanical force using an atomic force microscope. The method is implemented with a mechanically induced SiOx layer on poly‐Si in DI‐W. The induced Si─OH and Si─O bonds decreases the work function, whereas a thicker SiOx layer with a high oxidation state increases the work function. Based on the magnitude of the applied force (26.73–75.24 nN) and additional DI‐W immersion, the induced bond and thickness of the SiOx layer are controlled. Therefore, bipolar work function control is achieved in the range of −0.25–+0.103 eV. In addition, the electrical characteristics of the fabricated p‐ and n‐type poly‐Si diodes are investigated. This method is eco‐friendly and enables bipolar doping patterns in a single process with high efficiency.

Recent Advancement in the Development of Detection and Removal of Heavy Metal Ions by Deep Eutectic Solvents: A Review

Abstract: Heavy metal pollution is one of the most serious environmental problems, because of the non-degradable nature of heavy metals and their accumulation in the food chain, which poses a severe threat to the environment and human health even at low concentrations. Most of these metal ions can coordinate with biological molecules and disturb their function. Exposure to heavy metals can cause different health threats such as endothelial dysfunction, allergy, infant mortality, cancer, neurological diseases, respiratory diseases, oxidative stress, cardiovascular disorders and kidney diseases. Therefore the detection and removal of these toxic species are very important. Deep eutectic solvents (DESs) are green solvents and have excellent applications in many fields. They contain nonsymmetrical ions that have low lattice energy, low vapor pressure, dipolar nature, nonflammability, low volatility, low melting points, excellent thermal and chemical stability and high solubility. DESs are also better in terms of the availability of raw materials, easy synthetic procedure, low cost of their starting materials and their easy storage. DESs have an excellent ability for the detection and removal of heavy metal ions. In this review, we discussed various DES-based spectrophotometric and fluorimetric chemosensors for the detection of heavy metal ions in different matrixes. Additionally, we have also explored the capabilities of different DESs in removing heavy metals.

Thermo‐mechanical properties and optimization of sodium alginate as a polymer backbone substrate for biosensor application

AbstractThis study was aim to optimize the formulation of the sodium alginate biosensor substrate with incorporation of sodium alginate (1%‐6%(w/v)) as a polymer backbone and glycerol (10–50 wt%) as a plasticizer. The effect of their interaction on film's tensile strength (TS) and elongation at break (EB) were analyzed via response surface methodology‐central composite design (RSM‐CCD). The optimum parameter of the films for the maximum TS was at 1.90%(w/v) of sodium alginate and 17 wt% of glycerol and for maximum EB was at 4.89%(w/v) of sodium alginate and 49.65 wt% of glycerol. The optimum parameter of the films had revealed the better TS was at lower sodium alginate content and better EB was at higher glycerol content. In terms of thermal stability, the thermal decomposition temperature (Tonset) of sodium alginate decreased with the incorporation of glycerol.

A Remarkable Color Rendering Index of 87 in White Laser Lighting Diode Enabled by Amide‐Functionalized Carbon Dots Phosphor with High Photothermal Stability

AbstractCarbon dots (CDs) phosphors in white laser diodes (WLD) have the advantages of sufficient surface functionalization sites and low cost. Specially, their color rendering index (CRI) in WLD is unsatisfactory due to the uncontrollable synthesis process and low thermal stability. Herein, surface nitrogen‐containing groups of CDs are synthesized from phenylenediamine isomers and trimeric acid, and the optical and thermal properties of CDs are modulated by introducing amide bonds (–CONH). By varying the phenylenediamine isomers, CDs synthesized from o‐phenylenediamine, m‐phenylenediamine, and p‐phenylenediamine emit different fluorescence peaks at 534, 498, and 434 nm, respectively. Further investigation shows that the increase of –CONH and adjacent –NH2 favors the reduction of bandgap, which in turn induces redshifted emission. The green‐emitting CDs are also found to be thermally stable at high –CONH contents up to 10.35%. Finally, by assembling the fluorescent film with 450 nm laser diode, WLD with color coordinates of (0.3767, 0.3540), correlated color temperature of 3924 K, and CRI of 87 is realized, and its CRI reaches the advancing value for single phosphors‐based WLD devices. This work will lay the theoretical and experimental foundation for the realization of the low‐cost, high photothermal stability, high‐color‐rendering‐index CDs‐based laser lighting devices.

A GaN-based SOI plasmonic nanolaser design with high-output power

Abstract Due to its unique optical and electrical properties, gallium nitride (GaN) exhibits great promise for nanolaser cavities. 
These characteristics include high electron mobility, wide bandgap energy, and a high refractive index. Moreover, GaN exhibits remarkable thermal stability, making it appropriate for high-power laser applications. The choice of active medium material can significantly impact the laser's performance, including its wavelength, output power, and efficiency. This work designed and numerically demonstrated a GaN -WG built-in SiO_2 substrate with an input and output Si-waveguide nanolaser. These nanolasers lase multi-output wavelengths in both directions 
(forward and backward) at 1680 and 1750 nm, respectively. The pump power is 800 nm. The GaN- waveguide material, when used in nanolaser cavity design, gives many different advantages like concentration of the Gaussian envelope and improved polarization depending on rate (PDR). Increasing lasing efficiency by 76.6 % in the forward direction and 96.7% in the backward direction. Get a low lasing threshold of approximately 200 μW in the forward direction and 180 μW backward direction. Finally, improved the output laser power in both directions (460 μW and 600 μW) in the forward and backward directions, respectively.

Discovery and pharmacological characterization of 1,2,3,4-tetrahydroquinoline derivatives as RORγ inverse agonists against prostate cancer.

The retinoic acid receptor-related orphan receptor γ (RORγ) is regarded as an attractive therapeutic target for the treatment of prostate cancer. Herein, we report the identification, optimization, and evaluation of 1,2,3,4-tetrahydroquinoline derivatives as novel RORγ inverse agonists, starting from high throughput screening using a thermal stability shift assay (TSA). The representative compounds 13e (designated as XY039) and 14a (designated as XY077) effectively inhibited the RORγ transcriptional activity and exhibited excellent selectivity against other nuclear receptor subtypes. The structural basis for their inhibitory potency was elucidated through the crystallographic study of RORγ LBD complex with 13e. Both 13e and 14a demonstrated reasonable antiproliferative activity, potently inhibited colony formation and the expression of AR, AR regulated genes, and other oncogene in AR positive prostate cancer cell lines. Moreover, 13e and 14a effectively suppressed tumor growth in a 22Rv1 xenograft tumor model in mice. This work provides new and valuable lead compounds for further development of drugs against prostate cancer.

Synthesis and Properties of Photocurable Polymers Derived from the Polyesters of Glycerol and Aliphatic Dicarboxylic Acids.

The rapid development of 3D printing technology and the emerging applications of shape memory elastomer have greatly stimulated the research of photocurable polymers. In this work, glycerol (Gly) was polycondensed with sebacic, dodecanedioic, or tetradecanedioic acids to provide precursor polyesters with hydroxyl or carboxyl terminal groups, which were further chemically functionalized by acryloyl chloride to introduce sufficient, photocurable, and unsaturated double bonds. The chemical structures of the acrylated polyesters were characterized by FT IR and NMR spectroscopies. The photoinitiated crosslinking behavior of the acrylated polyesters under ultraviolet irradiation without the addition of any photoinitiator was investigated. The results showed that the precursor polyesters that had a greater number of terminated hydroxyls and a less branched structure obtained a relatively high acetylation degree. A longer chain of aliphatic dicarboxylic acids (ADCAs) and higher ADCA proportion lead to a relatively lower photopolymerization rate of acrylated polyesters. However, the photocured elastomers with a higher ADCA proportion or longer-chain ADCAs resulted in better mechanical properties and a lower degradation rate. The glass transition temperature (Tg) of the elastomer increased with the alkyl chain length of the ADCAs, and a higher Gly proportion resulted in a lower Tg of the elastomer due to its higher crosslinking density. Thermal gravimetric analysis (TGA) showed that the chain length of the ADCAs and the molar ratio of Gly to ADCAs had less of an effect on the thermal stability of the elastomer. As the physicochemical properties can be adjusted by choosing the alkyl chain length of the ADCAs, as well as changing the ratio of Gly:ADCA, the photocurable polyesters are expected to be applied in multiple fields.

Enhanced Efficiency of Silicon Solar Cell by New Salophen Complexes Embedded PMMA as Light Concentrators

AbstractThe Schiff base N,N-bis(salicylidene)-o-phenylenediamine (salophen) was prepared by the condensation of salicylaldehyde with o-phenylenediamine in ethanol solution. Two new Zn(II) and Ni(II) salophen complexes, were synthesized, fully characterized by infrared (IR), 1H NMR spectroscopic measurements, UV–Vis spectra, photoluminescence (PL), and X-ray diffraction (XRD). The prepared complexes were used as phosphors to fabricate complexes/PMMA slab-based luminescent solar concentrators (LSC). The thermal stability of pure and doped PMMA polymer was examined by differential scanning calorimetry. Various parameters such as the optical energy gap, refractive index, AC and DC conductivity, dielectric constant, dielectric loss, Urbach energy, fluorescence quantum yield, and Stokes shift have been calculated and discussed. Optical absorption is carried out in wavelength region 200–900 nm at room temperature before and after the samples have been exposed to sunlight for up to 8 h. Photodegradation studies showed that the Zn(II) complex/PMMA LSC has the lowest rate of degradation compared with Ni(II) complex/PMMA LSC with the same concentration (0.06% weight). I–V characteristics of the photovoltaic devices with and without collectors were examined. The PV cell coupled with LSC shows an increase in maximum efficiency by about 50% compared to the normal one. This indicates that the proposed technique is very useful for improving the efficiency of solar cells.

Thermal stability of binary and ternary biodegradable polymer blends assessed by isoconversional kinetic analysis

Here we report on kinetic analysis of thermal degradation of polymer blends based on incremental isoconversional method coupled with mathematical deconvolution of thermogravimetric curves based on Fraser–Suzuki peak function. The measured kinetic envelope was decomposed into contributions approximately corresponding to degradation of each constituent of a polymer blend. Kinetic parameters from isoconversional analysis were further used for estimating the effect of blending on thermal stability of the constituents. Compared to routinely used parameters such as degradation onset temperature or DTG-peak temperature, the deconvolution analysis allows to determine stability of all components in a mixture regardless of their relative content. Here we also show that deconvolution analysis can be carried out directly on integral α(T) curves, thus bypassing the work with differential data dα/dt. Isoconversional analysis of deconvoluted α(T) curves allows to calculate various parameters for assessing the potentially accelerating or inhibiting effect on thermal degradation, for example, by means of decomposition half-time t0.5. The results can be made more robust by utilizing relative criteria for stability such as t0.5(blend)/t0.5(neat polymer). Using this approach, detrimental effect of PHBV and PBAT on thermal stability of PLA above 300 °C was confirmed. On the other hand, stability of PHBV in both binary and ternary mixtures was improved compared to neat polymer.

Rational Design of Nitride Phosphor-In-Glass with Robust Stability and Photoluminescence Performance.

Phosphor-in-glass represents a promising avenue for merging the luminous efficiency of high-quality phosphor and the thermal stability of a glass matrix. Undoubtedly, the glass matrix system and its preparation are pivotal factors in achieving high stability and preserving the original performance of embedded phosphor particles. In contrast to the well-established commercial Y3Al5O12:Ce3+ oxide phosphor, red nitride phosphor, which plays a critical role in high-quality lighting, exhibits greater structural instability during the high-temperature synthesis of inorganic glasses. A telluride glass with a refractive index (RI = 2.15@615 nm) akin to that of nitride phosphor (∼2.19) has been devised, demonstrating high efficiency in photon utilization. The lower glass-transition temperature plays a crucial role in safeguarding phosphor particles against erosion resulting from exposure to high-temperature melts. Phosphor-in-glass retains 93% of the quantum efficiency observed for pure phosphor. The assembled white light-emitting diodes module has precise color tuning capabilities, achieving an optimal color rendering index of 93.7, a luminous efficacy of 80.4 lm/W, and a correlated color temperature of 5850 K. These outcomes hold potential for advancing the realm of inorganic package and high-quality white light illumination.

Performance evaluation of polycrystalline Si1-xGex thin-film transistorsfabricated by continuous-wave laser lateral crystallization on glass substrates

Abstract This study was aimed at elucidating the performance of continuous-wave laser lateral-crystallized (CLC) polycrystalline Si1-xGex (poly-Si1-xGex) thin-film transistors (TFTs). The transfer characteristics of the n-ch CLC poly-Si1-xGex TFTs (x = 0, 0.05, 0.1, and 0.3) exhibited a positive shift in the threshold voltage (Vth) with increasing Ge content. Furthermore, the off-current in the p-ch CLC poly-Si0.9Ge0.1 TFTs decreased with decreasing film thickness. These properties of the CLC poly-Si1-xGex TFTs can be attributed to the generation of acceptors and increment of gate SiO2/poly-Si1-xGex interface charge state with increasing Ge content. Generation of acceptors was also supported by Hall effect measurements. In addition, the thermal stability of acceptors up to 700 ℃ was elucidated through Hall effect measurements and TFT performance evaluations. Furthermore, we examined the origins of these acceptors. This experiment highlighted the sensitivity of Si1-xGex to Ge incorporation, even in small amounts.

Immobilized Dipeptidase in Manganese Ion-Loaded Polyethylenimine-Induced Calcium Phosphate Nanocrystals for Carnosine Synthesis.

Carnosine is a natural bioactive dipeptide with important physiological functions widely used in food and medicine. Dipeptidase (PepD) from Serratia marcescens can catalyze the reverse hydrolytic reaction of β-alanine with l-histidine to synthesize carnosine in the presence of Mn2+. However, it remains challenging to practice carnosine biosynthesis due to the low activity and high cost of the enzyme. Therefore, the development of biocatalysts with high activity and stability is of significance for carnosine synthesis. Here, we proposed to chelate Mn2+ to polyethylenimine (PEI) that induced rapid formation of calcium phosphate nanocrystals (CaP), and Mn-PEI@CaP was used for PepD immobilization via electrostatic interaction. Mn-PEI@CaP as the carrier enhanced the stability of the immobilized enzyme. Moreover, Mn2+ loaded in the carrier acted as an in situ activator of the immobilized PepD for facilitating the biocatalytic process of carnosine synthesis. The as-prepared immobilized enzyme (PepD-Mn-PEI@CaP) kept similar activity with free PepD plus Mn2+ (activity recovery, 102.5%), while exhibiting elevated thermal stability and pH tolerance. Moreover, it exhibited about two times faster carnosine synthesis than the free PepD system. PepD-Mn-PEI@CaP retained 86.8% of the original activity after eight cycles of batch catalysis without the addition of free Mn2+ ions during multiple cycles. This work provides a new strategy for the co-immobilization of PepD and Mn2+, which greatly improves the operability of the biocatalysis and demonstrates the potential of the immobilized PepD system for efficient carnosine synthesis.