Phase Thermal Stability Research Articles

Navigating Challenges and Promises for Next‐Generation CsPbIBr2 Perovskite Solar Cells: A Review

AbstractGiven the increasing demand for electricity due to modernization and population growth, there is an urgent need to develop renewable energy conversion technologies such as photovoltaics. Among these technologies, CsPbIBr2, an all‐inorganic lead halide‐based perovskite, has shown promise due to its thermal stability, phase stability, and ease of fabrication. However, challenges remain, particularly in addressing device hysteresis and stability. Novel materials and optimized device designs could help overcome these challenges. This comprehensive review discusses strategies such as interface engineering, film quality improvement, compositional engineering, defect passivation, band alignments, and metal ion doping to enhance the performance of CsPbIBr2‐based perovskite films and, in turn, their potential for photovoltaic applications.

Microstructural evolution mechanism and mechanical properties of La and Gd on AZ91 alloy: Experiments and first-principles calculations

The morphology and thermal stability of the Al-RE phase in Mg-Al-RE alloys are critical to their mechanical properties, particularly at elevated temperatures. In this study, AZ91, AZ91–2La, and AZ91–2La-0.6Gd alloys were prepared via gravity casting and characterized using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy-dispersive spectroscopy (EDS) and transmission electron microscopy (TEM). The results indicate that adding La reduces the amount of the Mg17Al12 phase and introduces a long acicular Al11La3 phase. Further addition of minor amounts of Gd transforms the long acicular Al11La3 phase into a short rod-like Al11RE3 phase. Tensile tests and fracture analyses at both room and elevated temperatures reveal that the AZ91–2La-0.6Gd alloy exhibits exceptional tensile properties. First-principles calculations were used to study the modification mechanism of Gd atoms on the Al11La3 phase. Adsorption calculations show that Gd atoms stably adsorb on the Al11La3 (001) growth surface, altering its growth characteristics. These calculations also investigated the thermal stability and formation enthalpy of intermetallic phases in Mg-Al-La-Gd alloys. Additionally, the complex alloying reactions during the solidification of the Mg-Al-La-Gd multi-element alloy system were simplified. This study provides new insights into the interaction mechanisms of rare earth (RE) elements in Mg-Al series alloys. It also offers a new approach for designing heat-resistant Mg-Al-RE alloys.

Analysis of microstructure and mechanical properties of alumina composites reinforced with Ti2AlN MAX phases

This study presents new findings on nitride MAX phases addition to ceramic matrix. Synthesised Ti2AlN was incorporated into alumina matrix with the use of powder metallurgy. Due to the low thermal stability and tendency of MAX phases for decomposition, Spark Plasma Sintering (as rapid sintering method) was utilized for composites consolidation. In order to evaluate the possibility of adopting Ti2AlN as reinforcing phase, the emphasis of the research was placed on microstructural analysis. Additionally, mechanical properties and tribological performance of produced sinters were examined. Successful synthesis of Ti2AlN phase was confirmed by XRD and FTIR analysis. Moreover, performed observations revealed that MAX phase preserved it layered structure in prepared composites. In addition, obtained results showed an improvement in the mechanical properties within entire range of Ti2AlN addition. Highest Vickers hardness (1974 HV) was measured for sinters with 2 and 2.5 wt% addition, while indentation fracture toughness reached maximum value of 4.84–5.13 MPa*m1/2 for shares in the range of 1.5–3 wt%. In case of composites with Ti2AlN content above 3 wt% decrease in mechanical properties was observed. For these sinters, adopted MAX phase undergoes phase transformation and reactions, resulting in presence of TiN, Ti2Al and Ti3AlN in microstructure. Additionally, composites with addition of 2, 2.5 and 5 wt% of Ti2AlN, when tested under the load of 60 N, where characterised by lower wear rate than reference pure alumina sinter.

Evolution of interfacial phases between Al alloy and high entropy alloy during annealing

While the interfacial phases between Al and high-entropy alloy (HEA) share the same types as that between Al and steel, it has been found previously that the thermal stability of the Al-HEA interfacial phases is significantly higher than that of the Al-steel interfacial phases. To further elucidate the reason for the exceptional thermal stability of Al-HEA interfacial phases, this study investigated the evolution of the interfacial phases formed between Al alloy and FeCoCrNiMn HEA during annealing. An Al-FeCoCrNiMn thin film diffusion couple was extracted from a friction stir lap welding (FSLW) joint by focused ion beam and then annealed at 400 °C. An amorphous layer is formed initially at the interface due to the high strain rate deformation during FSLW. The amorphous layer remained even after prolonged annealing at 400 °C (∼0.72 Tm of Al alloy) for 60 min with very limited thickening (from 50 nm to 55 nm), showing remarkable thermal stability at the relatively high temperature. Al13Fe4-type intermetallic compound (IMC) with the Fe site occupied by Fe, Co, Cr, Ni and Mn first nucleates at the interface between Al alloy and amorphous layer. With the annealing time extended to 180 min, the amorphous layer is partially transformed into Al5Fe2-type IMC. The rate constant for the thickening of the reaction layer at the Al/FeCoCrNiMn interface is 0.03 μm∙min1/2, which is much smaller than (only 0.02 times) that at the Al/steel interface under similar annealing condition. The high thermal stability of Al-HEA interfacial layer is thus attributed to the slow kinetics in crystallization of the initially formed amorphous layer, the barrier effect of amorphous layer for interdiffusion, and the reduced diffusivity inside of IMCs caused by significant fluctuations in lattice potential energy due to high-density doping with HEA elements. This finding provides new insights into the fabrication of thermally stable Al-HEA hybrid structures suitable for service conditions involving high-temperature exposure.

Additively manufactured ultrastrong Al-containing austenitic stainless steels via engineering cellular structure with multi-nanoprecipitates

High-performance austenitic stainless steel with ultrahigh strength is in strong demand across various industries. However, traditional austenitic stainless steels generally exhibit lower strength, particularly at elevated temperatures. In this contribution, an austenitic stainless steel with ultrahigh strength from ambient temperature to elevated temperature was successfully fabricated via laser additive manufacturing. This achievement is realized by engineering incoherent and coherent multi-nanoprecipitates via cellular structure in austenite, including the co-precipitation of incoherent precipitates of Laves phase, B2 phase and Cr-rich α′ phase at the cellular walls and coherent L12 phase within the cellular structure. The cellular dislocation networks in austenite introduce high density incoherent Laves phase within grains by providing massive nucleation sites, followed by the successive formation of B2 phase and Cr-rich α′ phase around the Laves phase. The high density incoherent precipitates within austenite grains not only substantially strengthen the matrix at ambient temperature, but also contribute to the superior strength at elevated temperature significantly through interacting with dislocations and nano SFs. In addition, the co-precipitation structure substantially improves thermal stability of Laves phase. This work provides a methodology for engineering multi-nanoprecipitates via cellular structure to fabricate austenitic stainless steel with superior performance.

Preparation and high-temperature performance of Sc2O3–Y2O3 co-stabilized ZrO2 thermal barrier coatings

As a promising material for the advanced thermal barrier coatings (TBCs), scandium oxide (Sc2O3) and yttrium oxide (Y2O3) co-stabilized zirconia (ScYSZ) has been given increasing attention during the past decade. In this study, three types of TBCs including YSZ, ScYSZ and ScYSZ-YSZ double ceramic layer (DCL) coatings were deposited by a wide-velocity range high-energy plasma spraying technology. The thermal physical property, phase stability and thermal cycling performance of TBCs were comparatively studied. The results suggested that the thermal conductivity from 200 °C to 1000 °C of ScYSZ coating was reduced by approximately 30 % compared to the YSZ coating. After exposure at 1400 °C for 1000 h, the ScYSZ coating still kept the initial tetragonal phase structure, while the tetragonal phase was completely disappeared in the YSZ coating after 300 h at 1400 °C. Notably, the ScYSZ-YSZ DCL coating demonstrated the highest thermal cycling life within the temperature range of 1320∼1370 °C, exhibiting a remarkable 43 % increase over the single ScYSZ coating and doubling that of the single YSZ coating. The outcomes of this study hold significant promise for practical applications in the realm of high-performance TBCs.

Synthesis and phase transformation study of nanostructured manganese oxide polymorphs

This paper presents the green synthesis of manganese oxide nanoparticles using olive leaf extract (OLE). The extract functions as both a reducing agent, responsible for converting manganese ions into nanoparticles, and a capping agent, aiding in stabilizing the formed nanoparticles. Our focus lies on investigating the thermal stability, phase transformation, and decomposition temperatures of different manganese oxide phases in powder form as a function of the calcination temperature. Since phase transformation depends on temperatures change at the nanoscale both thermogravimetric and differential scanning calorimetry (TGA, DSC) are used to determine the new phase transformation temperatures of the synthesized nanoparticles. Moreover, the phase structure and the exact stoichiometry are studied using ex-situ X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and scanning/transmission electron microscopy (SEM/TEM). XRD and XPS analyses reveal the formation of amorphous MnOx at room temperature (prior to calcination), transitioning to crystalline phases (Mn2O3 and Mn3O4) post-calcination. High-resolution TEM and SEM depict the formation of nanoparticles around 15 nm in size, exhibiting different shapes. BET technique calculations give a very high specific surface area, rending these nanoparticles excellent candidates for several applications.

Synthesis, mesomorphic and magnetic properties at room temperature of biphenyl ester-aromatic imine with terminal alkoxy chains and methoxy substituent

ABSTRACT A series of calamitic biphenyl ester-aromatic imine derived from the reaction of 4-formylphenyl-4’-(alkyloxy)-[1,1’-biphenyl]-4-carboxylate and p-anisidine have been successfully synthesised and characterised. The general molecular structures of ultimate compounds show the central fragment made up by a hybrid core of biphenyl ester-aromatic imine in which the terminal alkoxy chains, CnH2n + 1 in which n = 7–12 were connected to biphenyl while the other end consists of methoxy moiety attached to a phenyl ring. All the target compounds under polarised lights exhibit enantiotropic nematic phase of which the temperature range was further supported by DSC analysis. It can be summarised that the lengthening of terminal alkoxy chains has contributed to the lowering of melting and clearing temperatures as well as the thermal stability of nematic phase. A dedicated magnetic characterisation analysis disclosed that apart from a dominant diamagnetic character these compounds possess a noticeable magnetic interaction despite knowing that the compounds belong to the non-metal and non-radical containing species.

Design of conductive polymer coating layer for effective desensitization of energetic materials

Safety performance under external stimuli plays a crucial role for energetic materials. Therefore, desensitization of high explosive arouses widespread research interests in the field of energetic materials. Nevertheless, synergistically reducing impact and electrostatic spark sensitivities of 1,3,5,7-tetranittro-1,3,5,7-tetrazocane (HMX) remains challenging. Herein, a novel strategy concerning conductive polymer coating was proposed to solve this issue. Theoretically, the polypyrrole (PPy) can form a complete shell and strong interaction with HMX crystals. The HMX@PPy composite has been successfully achieved by in-situ polymerization, exhibiting superior sensitivities (impact: from 7 J to 27.5 J and electrostatic spark: from 0.4 J to 1.68 J) among reported HMX-based energetic materials. In addition, the thermal phase stability of HMX can also be visibly improved with sluggish phase-transition kinetics by introducing PPy coating. The current study provides a design concept for high energy explosives with low sensitivity and improved comprehensive performances.

Synergistic Zinc(II) and Formate Doping of Perovskites: Thermal Phase Stabilization of α-FAPbI3 and Enhanced Photoluminescence Lifetime of FA0.8MA0.2PbI3 up to 3.7 µs.

Adding zinc (II) cations and formate anions improves the thermal phase stability of α-FAPbI3 materials, and the spin-coated thin films of such doped FAPbI3 (produced using MACl) show an increased emission lifetime of up to 3.7 μs on quartz (for FA0.8MA0.2PbI3). This work investigates the effects of zinc and formate on the phase stability and time-resolved photoluminescence of FAPbI3 perovskites for solar cell applications. Perovskite samples with varying concentrations of zinc and formate were made by incorporating different amounts of zinc formate and zinc iodide and were characterized with XRD. Doping levels of 1.7% Zn(II) and 1.0% formate (relative to Pb) seem optimal. The thermal phase stability of the doped perovskite powders (FAPbI3) and thin films (FA0.8MA0.2PbI3) was assessed. XRD of the thin films after 6 months shows only the alpha-phase. The time-resolved photoluminescence spectroscopy of the doped spin-coated perovskite samples (FA0.8MA0.2PbI3 produced using MACl) is reported. The results show that synergy between an anionic and a cationic dopant can take place, making the perovskite thermally more phase-stable (not converting to the yellow delta-phase) with a longer charge carrier lifetime. In order to produce good thin films by spin coating, the use of MACl was essential.

Improved thermal shock resistance of GYYZO-YSZ double ceramic layer TBCs induced by induction plasma spheroidization

In thermal barrier coatings (TBCs) applications, conventional Y2O3 stabilized ZrO2 (7-8YSZ) rapidly deteriorates when exposed to temperatures above 1200 °C. Alternatively, Gd2O3-Yb2O3-Y2O3 co-stabilized ZrO2 (GYYZO) emerges as a promising TBC candidate for superior thermal insulation capability and phase stability up to 1300 °C. In this study, we have fabricated and evaluated 7-8YSZ TBCs, GYYZO-YSZ double ceramic layer (DCL) with calcined GYYZO powder and GYYZO-YSZ DCL with calcined and induction plasma spheroidized GYYZO powder in terms of thermal shock resistance. Under thermal shocks up to 1300 °C, YSZ quickly fails after 648 ± 60 cycles for insufficient high temperature capability. Benefiting from the DCL system, the lifespan of calcined GYYZO-YSZ DCL is successfully prolonged to 1582 ± 40 cycles, however the weak ceramic interface induces premature failure. By spheroidization, the lifetime of spheroidized GYYZO DCL is further increased to 2050 ± 70 cycles, as a result of the combined effect of coating densification, interface enhancement and introduction of vertical cracks.

Deformation–Induced Mechanical Synthesis of U and Fe

The phase composition of metallic α-U and Fe after mechanical synthesis in conditions of severe (mega) plastic deformation at room temperature using rotational Bridgman anvils was studied using Mössbauer spectroscopy, scanning and transmission electron microscopy. It was shown that mechanical synthesis results in U6Fe and UFe2 intermetallic formation with a precursor represented by UFe2(D) and UFe3(D) defective phases and a defective dispersed mechanical mixture of iron and uranium. Low-level annealing at 300 °C results in the ordering of the defective phases and transition of a dispersed mechanical mixture of iron and uranium into U6Fe and UFe2 intermetallics. The diffusion mechanism of intermetallic formation in conditions of cold deformation of iron and uranium mixture was established, and the high deformation and thermal phase stability of intermetallics U6Fe and UFe2 was shown.

Comparison of System Constants of Thermostable Polysiloxane Stationary Liquid Phases of Different Origins

The expansion of possible areas of use of modern gas chromatography is largely determined by the thermal stability of stationary liquid phases (SLP), which allows the separation of complex mixtures of high-boiling compounds. A way to increase the thermal stability of nonpolar and weakly polar polysiloxane SLPs is to introduce rigid fragments into the polysiloxane chain. Currently, there is an extensive set of columns with thermostable SLPs, which, in some cases, have the index “ms”. However, in most cases, the nature of these phases and the methods for preparing the columns are not disclosed. In this work, using the linear free energy relationship (LFER) model, we compared the selectivity of a number of proprietary columns with in-house columns in which the siloxane–silarylene phase and the column preparation methods themselves are known. Various types of intermolecular interactions are considered within the framework of the LFER model.

Microstructural evolution, high temperature tensile deformation behavior, and deformation mechanism in an Mg–Zn–Y–Ca–Zr alloy processed by multidirectional forging and hot rolling

To explore high temperature ductility, a new Mg-2.70Zn-1.34Y-0.37Ca-0.02Zr (wt.%) alloy has been fabricated by novel multidirectional forging (MDF) and hot rolling. The microstructure and mechanical properties were investigated. The average grain size of MDF + hot rolled alloy is 10.89 ± 0.90 μm refined from the as-cast average grain size of 60.03 ± 0.72 μm. The ultimate tensile strength of 260.51 ± 1.03 MPa, yield strength of 192.29 ± 1.21 MPa, and elongation of 17.83 ± 0.72 % were obtained at room temperature. For high temperature tensile behavior, microstructural examination revealed that continuous dynamic recrystallization and discontinuous dynamic recrystallization are the main softening mechanism in the temperature range of 573–673 K, while dynamic grain growth with bimodal grains and twins is discovered at 723 K in this alloy. X-ray diffraction and scanning electron microscopy –energy dispersive spectroscopy examinations revealed that the constituent phases are composed of α-Mg solid solution and intermetallic compounds of Ca2Mg6Zn3, Mg3YZn6 (I-phase), and Mg3Zn3Y2 (W-phase). The microstructural evolution, such as dynamic recrystallization and dynamic grain growth at desired tensile temperatures, is related to the thermal stability of constituent phases. The elongation to failure of 215.4 % was demonstrated at 673 K and 1.67 × 10−2 s−1, exhibiting high strain rate quasi-superplasticity. A power-law constitutive equation was established. The deformation activation energy of 177.948 kJ/mol and stress exponent of 4.494 revealed that the dominant deformation mechanism of this alloy at elevated temperatures of 573–723 K is dislocation climb controlled by lattice diffusion.

Exploring the Relationship between the Structural Characteristics and Mechanical Behavior of Multicomponent Fe-Containing Phases: Experimental Studies and First-Principles Calculations.

A comprehensive understanding of the structural characteristics and mechanical behavior of Fe-containing phases is important for high-Fe-level Al-Si alloys. In this paper, the crystal characteristics, thermal stability, thermophysical properties and mechanical behavior of multicomponent α-AlFeMnSi and α-AlFeMnCrSi phases are investigated by experimental studies and first-principles calculations. The results indicate that it is easier for Fe and Cr to substitute the Mn-12j site in α-AlMnSi in thermodynamics; Cr is preferred to Fe for substituting Mn-12j/k sites due to its lower formation enthalpy after single substitutions at Mn atom sites. The α-AlFeMnCrSi phase shows higher thermal stability, modulus and intrinsic hardness and a lower volumetric thermal expansion coefficient at different temperatures due to the strong chemical bonding of Si-Fe and Si-Cr. Moreover, the α-AlFeMnCrSi phase has a higher ideal strength (10.65 GPa) and lower stacking fault energy (1.10 × 103 mJ/m2). The stacking fault energy evolution of the different Fe-containing phases is mainly attributed to the differential charge-density redistribution. The strong chemical bonds of Si-Fe, Si-Mn and Si-Cr are important factors affecting the thermophysical and mechanical behaviors of the α-AlFeMnCrSi phase.

Influence of CeO2 on glass formation, structural and thermal properties of sodium niobium phosphate glass

Cerium is a well-known surrogate to trivalent and tetravalent actinides and has been investigated to explore the structural and thermal characteristics of simulated radwaste-loaded material systems. The solubility and distribution of CeO2 into a sodium niobium phosphate glass have been explored with the objective of developing a host matrix for radioactive waste immobilization. Niobium phosphate glasses of (100-x) (40Na2O–20Nb2O5–40P2O5)-xCeO2 (x = 0, 1, 3, 5, 8, and 10 mol%) compositions are prepared by melt-quenching method and are characterized by X-ray diffractometry (XRD), differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy and scanning electron microscopy (SEM). This study summarises the influence of cerium ion incorporation on the structure, thermal stability, and formation of crystalline phases of the niobium phosphate glass. The various glass stability parameters, such as Hruby (KH), Weinberg (KW), and Lu–Liu (KLL) parameters are estimated to assess the stability of the glass melt against devitrification in the supercooled region. The spectroscopic analysis ascertains the presence of metaphosphate and pyrophosphate networks as primary structural building units in the glass. However, the Raman analysis demonstrates the influence of CeO2 on the network linkages arising from the corner-sharing of NbO6 octahedrons and Nb–O–P bonding in the glass. The CeO2 loading is optimized up to 8 mol% into the base 40Na2O–20Nb2O5–40P2O5 glass matrix without precipitation of any crystalline phase. The glasses are heat treated to obtain glass-ceramics embedded with the crystalline phases, namely, monazite CePO4, NbOPO4, NaNbO3, and niobium phosphate bronze Na6Nb8(PO4)5O15. The microanalysis of these glass ceramics shows that the CeO2 is more aggregated inside the niobium phosphate bronze framework than in the bulk at a higher temperature. It is also observed that the surface crystallization process is a prevalent mechanism for the crystallization of glasses on heating at crystallization onset temperature.

Elucidation on the correlation between thermal stability of Al13Fe4 intermetallic phase and mechanical properties of the Al-Fe alloy fabricated via friction stir alloying

Al-Fe alloy containing nanosized Al13Fe4 phase was fabricated by the solid-state multiple pass friction stir alloying (FSA) technique and subjected to heat treatment at different time-temperature conditions. During annealing, the diffusion of Fe atoms leads to the necking and fragmentation of the coarse plate shape Al13Fe4 IMC phase resulting in its spheroidization. However, as the annealing time is extended, the spheroidized Al13Fe4 phase undergoes coarsening and grows predominantly along a specific plane. This growth process transforms the originally spherical shape into an elliptical or small plate-like morphology. The grain size was insignificantly affected by the annealing time and temperature owing to the grain boundary pinning by the nanometric-sized IMC phase. The ultimate tensile strength of the Al-Fe alloy (149 MPa) is improved significantly at the annealing conditions of 200 °C/4hrs (165 MPa), 200 °C/6hrs (167 MPa), and 300 °C/2hrs (163 MPa). The improved UTS is attributed to the increased isotropic work hardening owing to the reduced IMC particle size and mean interparticle spacing in the Al-Fe alloy. The lowest work hardening rate is observed in the specimen annealed at 200 °C for 2 hrs (largest particle size) which is attributed to the stored energy in the material due to severe plastic deformation (SPD) associated with the FSA. The correlation between the work hardening rate, IMC particle size, and mean interparticle spacing at various annealing conditions are established.

Synthesis of TiO2-SiO2-Ag/Fiberglass with Antibacterial Properties and Its Application for Air Cleaning.

The TiO2-SiO2-Ag/fiberglass with antibacterial properties under UV light irradiation was synthesized. The effects of compositions of TiO2-SiO2-Ag/fiberglass, optical, and textural characteristics on the antibacterial activity were studied. The TiO2-SiO2-Ag film was coated on the surface of fiberglass carrier filaments. The temperature effect on the formation of the TiO2-SiO2-Ag film was established by thermal analysis, and the temperature treatment mode was selected as 300 °C for 30 min, 400 °C for 30 min, 500 °C for 30 min, and 600 °C for 30 min. The influence of silicon oxide and silver additives on the antibacterial properties of TiO2-SiO2-Ag films was established. Increasing the treatment temperature of the materials up to 600 °C increased the thermal stability of the titanium dioxide anatase phase, while the values of optical characteristics decreased: the film thickness decreased to 23.92 ± 1.24 nm, the refractive index decreased to 2.154 ± 0.002, the energy of the band gap width decreased to 2.8 ± 0.5, and the light absorption shifted to the visible-light regime, which is important for photocatalytic reactions. The results showed that the use of TiO2-SiO2-Ag/fiberglass allows significant decrease in the value of CFU microbial cells to 125 CFU m-3.

Evaluation of physical, mechanical and sliding wear properties of in-situ AB-TiC composite: a comparison with NAB alloy

The purpose of the present study is to evaluate the physical, mechanical and sliding wear properties/response of cast in-situ aluminium bronze (AB)-TiC [(Cu10Al3Fe)5TiC] composite and compare with cast nickel aluminium bronze (NAB) [Cu10Al5Ni5Fe] alloy. Sliding wear tests were conducted in dry and partially lubricant conditions using a pin-on-disc machine. A test material in the form of pin was evaluated against a rotating heat-treated EN-31 steel disc. Wear loss, frictional heating and friction coefficient properties were examined. The NAB alloy showed higher tensile strength (32.7%), compressive strength (7.68% at room temperature. and 4.18% at 500 °C), hardness (8.78%) and density (3.17%), whereas thermal conductivity of the AB-TiC composite was found 4.89% higher than NAB alloy. In dry sliding condition, composite outperformed NAB alloy in terms of wear resistance up to a critical applied load and/or sliding speed. Beyond this point, the wear behavior altered. Increasing sliding speed caused to reduce wear transition load. While friction coefficient showed mixed trend. Under lubricated wear test conditions, AB-TiC composite displayed considerably higher wear resistance (50.08%, 44.41% & 51.55%) and friction coefficient (26.37%, 40.75% & 14.96%) than the NAB alloy when tested in only oil, oil with 100 μm graphite and oil with 7–10 μm graphite respectively. Arrival of seizure in general caused significantly higher wear loss and temperature rise. In addition, it caused large adhesion of the specimen material to the disc surface. The reported wear behaviour of the samples has been validated using the features of wear surfaces and subsurface regions. The latter also permitted to comprehend the working wear processes. The analysis significantly shows good impacts of the oil lubrication (with and without solid particles) in terms of decreasing wear rate, frictional heating, and friction coefficient. Formation of steady lubricating film/layer was reported to be responsible for the better wear performance of the samples. Furthermore, irrespective of material composition and microstructure there exists a precise set of test parameters (e.g. load and speed) leading to optimal wear performance wherein the beneficial impacts of load bearing capability, thermal stability of various phases predominates.

Novel Thermal Barrier Coatings with Phase Composite Structures for Extreme Environment Applications: Concept, Process, Evaluation and Performance

In this paper, a novel concept in the field of phase composite ceramics has been proposed and applied for creating the topcoats of durable thermal barrier coatings (TBCs), which is one of the most critical technologies for advanced high-efficiency gas turbine engines in extreme environments. The phase composite ceramic TBCs were designed to demonstrate superior and comprehensive performance-related merits, benefits, and advantages over conventional single-phase TBCs with a topcoat of 8YSZ or Gd2Zr2O7, including thermal phase stability, thermal shock durability, low thermal conductivity, and solid particle erosion resistance. In this paper, we review and summarize the development work conducted so far related to the phase composite ceramic concept, coatings processing, and experimental investigation into TBC behaviors at elevated temperatures (typically, ≥1250 °C) using different evaluation and characterization methods, including isothermal sintering, a burner rig test, a solid particle-impinging erosion test, and a CMAS corrosion test. Two-phase (t’+c) zirconia-based TBCs demonstrated improved thermal shock and erosion resistance in comparison to conventional single-phase (t’), 8YSZ TBC, and Gd2Zr2O7 TBC, when used separately. Additionally, a triple-phase (t’+c+YAG) TBC sample demonstrated superior CMAS resistance. The TBC’s damage modes and failure mechanisms for thermal phase stability, thermal cycling resistance, solid particle erosion behavior, and CMAS infiltration are also characterized and discussed in detail, in terms of microstructural characterization and performance evaluation.