Thermal Protection Research Articles

Periodicity alters topological states in thermal diffusion system

Topological edge states are a ubiquitous phenomenon across diverse wave systems, including electromagnetic, acoustic and quantum systems. In contrast to wave systems, thermal transport is a kind of diffusion system characterized by pure dissipation. The imposition of different boundary conditions can significantly influence the evolution of thermal system, leading to the appearance of different topological states, which haven't been systematically analyzed yet, especially in practical heat transfer structures. In this work, via a non-Hermitian thermal diffusion lattice model, we discuss the periodicity-dependent topological states. Through rigorous theoretical analysis and numerical simulations of the temperature field, the Hamiltonian is obtained whose eigenvalues are purely imaginary corresponding to the decay rate of the temperature field. Our work paves the way for the investigation of how periodicity alters topological states in thermal diffusion systems, potentially revolutionizing the design of thermal metamaterials for topological thermal protection in thermal management.

Improving heat tolerance in betel palm (Areca catechu) by characterisation and expression analyses of heat shock proteins under thermal stress

Context Heat shock proteins play a vital role in cellular homeostasis by protecting proteins against various environmental stresses, which facilitates the survival of plants under unfavourable conditions. Aims We aimed to provide the first comprehensive genomic and expression analysis of the HSP70 gene family in betel palm (Areca catechu) to elucidate its role in heat stress response. Methods Genomic analysis revealed 34 putative HSP70 genes distributed across 13 chromosomes. These were renamed AcatHSP70 and classified into five subfamilies (A–E) based on phylogenetic analysis. These genes are mostly localised in the chloroplast, cytoplasm, and nucleus. Gene ontology revealed that these genes are mostly involved in heat stress. The gene duplication events of HSP70 genes involved only segmental duplications. We subjected betel palm seedlings (2 years old) to heat stress under controlled conditions for 30 days at high, low, and room temperatures for expression analyses of HSP70 genes. Key results Expression analysis revealed eight putative candidate genes (AcatHSP70-3, AcatHSP70-13, AcatHSP70-22, AcatHSP70-19, AcatHSP70-21, AcatHSP70-24, AcatHSP70-25, and AcatHSP70-26) that showed significantly higher expression under high-temperature stress. AcatHSP70-5 showed higher expression under low-temperature treatment, and AcatHSP70-16 was responsive at room temperature treatment. Conclusion We conclude that the majority of AcatHSP70 genes play a crucial role under thermal stress conditions, and respond to high-temperature stress as shown by the quantitative reverse transcription polymerase chain reaction analysis. Implications This comprehensive characterisation of the HSP70 gene family provides novel insights into the thermal protection mechanisms of betel palms in changing climates.

Acai Oil-Based Organogel Containing Hyaluronic Acid for Topical Cosmetic: In Vitro and Ex Vivo Assessment.

Organogels are semi-solid pharmaceutical forms whose dispersing phase is an organic liquid, for example, an oil, such as acai oil, immobilized by a three-dimensional network formed by the gelling agent. Organogels are being highlighted as innovative release systems for cosmetic active ingredients such as hyaluronic acid for topical applications. Acai oil was evaluated for its physicochemical parameters, fatty acid composition, lipid quality index, spectroscopic pattern (Attenuated total reflectance Fourier Transform Infrared Spectroscopy), thermal behavior, total phenolic, total flavonoids, and total carotenoids and β-carotene content. The effectiveness of the organogel incorporated with hyaluronic acid (OG + HA) was evaluated through ex vivo permeation and skin retention tests, in vitro tests by Attenuated total reflectance Fourier Transform Infrared Spectroscopy and Differential Scanning Calorimetry. The physicochemical analyses highlighted that the acai oil exhibited quality standards in agreement with the regulatory bodies. Acai oil also showed high antioxidant capacity, which was correlated with the identified bioactive compounds. The cytotoxicity tests demonstrated that the formulation OG + HA does not release toxic substances into the biological environment that could impede cell growth, adhesion, and efficacy. In vitro and ex vivo analyses demonstrated that after 6 h of application, OG + HA presented a high level of hydration, thermal protection and release of HA. Thus, it can be concluded that the OG + HA formulation has the potential for physical-chemical applications, antioxidant quality, and potentially promising efficacy for application in the cosmetic areas.

Combined kinetic analysis of thermal degradation characteristics and reaction mechanism of thin intumescent fire-retardant coating of steel structure

To determine the thermal kinetic triplets and elucidate the reaction mechanism of thin intumescent fire-retardant coatings (IFR) of steel structures, one efficient combined kinetic approach was implemented in this study. Thermogravimetric experiments were conducted in air atmosphere at four heating rates, and the whole IFR thermal degradation process was divided into two stages. The average activation energy values derived by model-free methods were 78.9 kJ/mol and 175.16 kJ/mol for Stage I (0<α < 0.2) and Stage II (0.2<α < 0.9), respectively. Furthermore, the linear Coats-Redfern (CR) and non-linear Masterplots models were applied to identify the possible reaction mechanism. It was found that the F3/2 mechanistic model was better suited to the main thermal degradation process. Then model reconstruction based on the F3/2 mechanism model was performed. The results showed that the reconstructed model had a strict linear relationship in the independence analysis and KCE analysis, along with a good agreement between the theoretical and experimental results. The current study provided new insights into the systematic thermal degradation mechanism of IFR, and the proposed kinetic model would be helpful for the thermal protection prediction for steel structure during fire.

Enhanced mechanical property, high-temperature oxidation and ablation resistance of carbon fiber/phenolic composites reinforced by attapulgite

To meet the thermal protection and load-bearing requirements of ultra-high-speed vehicles, it is urgent to improve the ablation resistance, high-temperature oxidation resistance and mechanical properties of carbon fiber/ boron phenolic resin (CF/BPR) composites simultaneously. Herein, polyhedral oligomeric silsesquioxane-modified attapulgite (ASP) with abundant porous structure was successfully introduced into the CF/BPR (CF/ASPBPR). The co-effect of ceramization, high infrared emissivity, and low thermal conductivity endowed the CF/ASPBPR with desirable ablation resistance, where the linear ablation rate and mass ablation rate reduced to 0.038 mm/s and 0.035 g/s, respectively. Meanwhile, due to the high thermal stability and energy dissipation of ASP, the CF/ASPBPR also presented the interlaminar shear strength of 35.40 and 9.79 MPa before and after high-temperature treatment, which were 24 % and 63 % higher than that of CF/BPR, respectively. This study provides a promising pathway for preparing advanced thermal protection materials that can adapt to severe mechanical spalling and thermochemical erosion environments.

In-situ formed silicon oxycarbide nanowires into porous SiC(rGO) PDCs enable balanced enhancement of robustness and thermal management

With ongoing development of rocket combustion and hypersonic vehicles, urgent needs are created on thermal structures, protection and thermal insulating materials, particularly balanced enhancement of mechanical and antioxidant properties. Herein, we propose a design strategy to construct continuous in-situ formed SiOC nanowires (SiOCnws)-toughened self-healing SiOx coatings into porous SiC(rGO) PDCs. The key production technique is re-pyrolyzing coassembled flexible precursors/SiC(rGO)p/graphite blends, followed by decarbonization and silica sol impregnation-sintering (SIS) process. Well-distributed hierarchical pores are built to heighten thermal insulation properties by the integrated decarburization of graphite coupled with free carbon. High-yield SiOCnws, with high surface activity, are first cultivated via graphite-assisted vapor-solid (VS) mechanism without transition metal catalysts. They interconnect to form intricate 3D meshwork by graphite-assisted melt-spinning and have good compatibility with ceramic matrix and SiOx coatings by carbothermal reaction. Hierarchically porous SiOCnws/SiC(rGO)40% PDCs after once SIS exhibit favorable thermal conductivity of 0.27 W‧m−1‧K−1 and exceptional high robustness (compressive strength: 39.02 MPa, hardness: 10.27 GPa). Such composites display low reflection loss of −48.14 dB at 11.22 GHz and even good structural stability at about 1300 °C as burned by a butane blowtorch for 3600 s, shedding light on competitive components for uses in thermal protection fields.

Dynamic ablation of C/C-SiC-AlSi and C/C-SiC-ZrB2-AlSi at changing impacted angle

Thermal protection component and jet vane of aircraft with trajectory transfer ability are attacked by heat flow from variable direction. To understand the dynamic ablation characteristics, C/C-SiC-AlSi and C/C-SiC-ZrB2-AlSi were ablated in plasma at cyclic changing impacted angle (±45o) and compared with the conventional test at steady state. Accompanied with higher and fluctuant surface temperatures, the periodical changed stress from scouring accelerated the consumption of AlSi matrix and strengthened the mechanical denudation of carbon fiber, which led to severer ablations in the dynamic environment.

Mechanical property, oxidation resistance, and ceramization mechanism of MoSi2-SiB6 reinforced phenolic resin matrix composites

Ceramizable phenolic resin matrix composites have a significant potential for widespread applications in the field of aerospace ablation. However, due to the sharp decrease of mechanical properties at elevated temperatures, the composite fails to meet the requirements of thermal protection as well as load-bearing of aircraft in a wide temperature range. In this study, boron phenolic composites modified by MoSi2 and SiB6 with high strength in a wide temperature range are prepared. The flexural strength of composites after ablation within the temperature range of 800 °C to 1600 °C ranges from 48.07 to 82.49 MPa. In particular, a significant increase of 224.9% is obtained at 1400 °C with 6 wt% SiB6. The mass ablation rate and line ablation rate of the composites are increased to 0.054 g/s and 0.013 mm/s, respectively. The cooperation effect of oxygen consumption, carbon fixation, oxygen barrier, and liquid phase bonding produced by ceramization reactions involving SiB6, MoSi2, O2, and pyrolytic carbon at different temperatures, resulting in an improvement of the mechanical property and the oxidation resistance of the composite. These composites have a potential in long term thermal protection and load-bearing of new ablation materials.

Construction of Prediction Models of Mass Ablation Rate for Silicone Rubber-Based Flexible Ablative Composites Based on a Small Dataset

The prediction of the ablation rate of silicone rubber-based composites is of great significance to accelerate the development of flexible thermal protection materials. Herein, a method which combines uniform design experimentation, active learning, and virtual sample generation was proposed to establish a prediction model of the mass ablation rate based on a small dataset. Briefly, a small number of sample points were collected using uniform design experimentation, which were marked to construct the initial dataset and primitive model. Then, data points were acquired from the sample pool and iterated using various integrated algorithms through active learning to update the above dataset and model. Finally, a large number of virtual samples were generated based on the optimal model, and a further optimized prediction model was achieved. The results showed that after introducing 300 virtual samples, the average percentage error of the gradient boosting decision tree (GBDT) prediction model on the test set decreased to 3.1%, which demonstrates the effectiveness of the proposed method in building prediction models based on a small dataset.

Aerogels for Phase-Change Materials in Functional and Multifunctional Composites: A Review.

Phase-change materials (PCMs) have gained more attention during the last few decades. As the main function of these materials is to store and release energy in the form of latent heat during phase transitions, they perfectly fulfill the direction of modern research focused on energy-related topics. Although they have basic energy-related properties, recent research shows a need to upgrade those materials in terms of improving their common drawbacks like shape stability, leakage, and poor conductivity. The research related to PCM-based composites leads to imparting some additional functional properties such as different types of conversion abilities or extra performance such as shape memory and thermal protection. Together with a new emerging material group-aerogels (AGs), extra-light and highly porous matrices-PCMs could become functional and multifunctional materials. AG-PCM composites could be implemented in a large variety of applications in different sectors like energy, buildings, medical, defense, space technologies, and more. This study aims to help summarize current trends, methods, and works on PCM-aerogel composites in terms of developing new functional materials, especially for energy conversion purposes but also for improved conductivity, mechanical properties, and flame retardancy.

A wide-output buck DC-DC power management IC

-This article designs and develops a wide-input voltage, high-efficiency, small-size, and peak current-mode control step-down DC-DC converter. The Cadence Spectre simulation tool is used for system simulation to verify the performance of the chip. The overall research content of the article includes the function of the output under heavy load, light load and the stability of the output under transient load changes. The specific content of the research is buck synchronous step-down DC-DC converter chip with pulse modulated. It is provided with an input-voltage range of 6 V–80 V and maximum output-voltage range 72 V. The chip possesses wide operating temperature range of −20 °C to 130 °C. The 92 % high-efficiency can be achieved by using a PWM/PFM hybrid modulation method. When achieving transient load jump, the output voltage change shall not exceed 150 mV. The maximum load current of the chip is 1 A. Furthermore, the chip is packaged and samples can be obtained, and the output light load/heavy load, and other functions are tested through the circuit board. In addition, the chip achieved tape out by using 0.18 μm CMOS process with size of 2027 μm × 2020 μm. The converter features current mode control to simplify external compensation and optimize transient response through a wide range of inductors and output capacitors. It can be adopted user-programmable soft-start time to prevent inrush current during startup. It also includes thermal shutdown protection to provide safe and smooth operation in operating conditions.

MATHEMATICAL MODELS OF THE THERMAL PROTECTION COATING OF THE GAS GENERATOR OF THE HYDROGEN STORAGE AND SUPPLY SYSTEM

The article describes the properties of the thermal protection coating of the gas generator of the hydrogen storage and supply system by two transfer functions with Hurwitz polynomials of the third order. Obtaining such transfer functions is based on the solution of the non-stationary heat conduction equation, represented in operator form using the integral Laplace transform, and in which approximating spline functions in the form of second-order polynomials are used. The article gives the solution of the non-stationary thermal conductivity equation, which describes the thermal processes in the heat-protective coating of the gas generator of the hydrogen storage and supply system under the thermal effect of a fire. This solution comes in the operator form for the surface temperature of the heat-protective coating on the side of the gas generator wall. The peculiarity of this decision is the presence of hyperbolic functions of an irrational argument in its composition. The structural and dynamic scheme of the thermodynamic system ‘gas generator wall – heat-protective coating’ is presented, the feature of which is the presence of two entrances. The signal at the scheme’s first input reflects the thermal effect of the fire, and the signal at the second input reflects the thermal state of the gas generator cavity. An equivalent mathematical transition to the description of thermal processes in the heat-protective coating of the gas generator of the hydrogen storage and supply system was carried out. This transition happened due to the use of spline functions, which approximate the hyperbolic functions of the irrational argument and are polynomials of the second order. The article gives a verbal interpretation of the algorithm for determining the transfer functions of the heat-protective coating of the gas generator of the hydrogen storage and supply system and also an example of its implementation. Furthermore, it shows that for the given conditions of functioning of the gas generator heat-protective coating, the relative errors in approximation of hyperbolic functions by second-order polynomials do not exceed 1.7 %, and the average relative error when equivalent replacement of transfer functions does not exceed 3.8 %. Keywords: gas generator, hydrogen storage and supply system, thermal protection coating.

Kinetics study on inhibiting battery thermal runaway using an inorganic phase change material with a super high thermochemical storage capacity

Lithium-ion batteries are susceptible to fires and explosions due to thermal runaway, a serious safety hazard. This study explores the potential of using hydrated inorganic salt (TCM40) composite phase change materials to prevent thermal runaway in battery packs. TCM40 composites stand out due to their exceptional thermochemical heat storage capacity, which allows them to effectively absorb excess heat during runaway events. The research investigates how thermal conductivity, thermal storage capacity, and cell spacing influence the propagation of thermal runaway. The findings demonstrate that TCM40 composites, with a thermal storage density exceeding 1000 kJ/kg, are significantly more effective in preventing thermal runaway compared to traditional latent heat storage phase change materials with lower capacities. To gain a comprehensive understanding of thermal runaway mitigation, a combined thermal management model was developed. This model integrates a battery thermal runaway model with a kinetic model describing the decomposition of TCM40 composites. The analysis reveals that the high heat absorption capability of TCM40 composites minimizes heat transfer to neighboring cells during thermal runaway. Furthermore, the model provides valuable insights into the synergistic effects of thermal conductivity and heat storage capacity on runaway propagation. This knowledge can be directly applied to design safer battery packs, even for compact configurations where cell spacing is less than 2 mm. This study offers significant advancements in both thermal protection materials and design strategies for lithium-ion battery packs. These advancements have the potential to significantly improve battery system safety and minimize the risk of explosions.

Pyrolysis front detection in carbon phenolic composites using x-ray computed tomography

Carbon phenolic composites are used as thermal protection systems (TPS) materials on space capsules to protect them from the hot aerothermal environment. The phenolic resin in the composite material decomposes (pyrolyzes) at low temperatures resulting in a pyrolysis front within the material. The detection of the pyrolysis front after exposure to heat has historically been achieved by physically sectioning cross-sections of the material. We combine the phase contrast retrieval method to reconstruct x-ray computed tomography scans along with image convolution to identify the pyrolysis front in carbon phenolic composites. Unlike the standard filtered back projection method that captures only the carbon phase, the phase contrast retrieval method uses both the attenuation coefficients and refractive indices to illuminate all three phases (carbon, resin, and voids) of carbon phenolic composites. Image convolution is applied on scans reconstructed using the phase contrast retrieval method to develop a density map of the composite to locate the pyrolysis front. The analysis is performed on a sample of phenolic impregnated carbon ablator that was tested in an arc-jet facility. For the sample analyzed, the depth of the pyrolysis front from the surface of the sample is calculated to be 2.150 ± 0.148 mm. Although the proposed approach is applied to detect the pyrolysis front, the tools can be used to illuminate the structure of any carbon phenolic composite, and we propose the use of the phase contrast retrieval method as a methodological standard to analyze carbon phenolic composites used on space capsules.

Micro-Nano Dual-Scale Coatings Prepared by Suspension Precursor Plasma Spraying for Resisting Molten Silicate Deposit

Yb-doped Y2O3 stabilized ZrO2 (YbYSZ) coatings, developed through solution precursor plasma spraying (SPPS), are engineered to resist calcium–magnesium–alumino–silicate (CMAS) infiltration by leveraging their unique micro-nano structures. This provides superior anti-wetting properties, crucial for preventing CMAS penetration at high temperatures. The investigation focused on the structural and compositional changes in YbYSZ-SPPS coatings subjected to prolonged thermal exposure at 1300 °C. Results indicate that while the coatings undergo significant sintering, leading to densification and microstructural evolution, the elemental composition and phase stability remain largely intact after up to 8 h of heat treatment. Despite some reduction in CMAS resistance, the coatings maintained their overall protective performance, demonstrating the potential of SPPS coatings for long-term use in high-temperature environments where CMAS infiltration is a concern. These findings contribute to the development of more durable TBCs for advanced thermal protection applications.

Reversible phase transition poly(benzyl methacrylate)/ionic liquid electrolytes for effective overheating protection in lithium batteries

Battery safety is influenced by various factors, with thermal runaway being one of the most significant concerns. While most studies have concentrated on developing one-time, self-activating mechanism for thermal protection, such as temperature-responsive electrodes, and thermal-shutdown separators, these methods only provide irreversible protection. Recently, reversible temperature-sensitive electrolytes have emerged as promising alternatives, offering both thermo-reversibility and self-protective properties. However, further research is crucial to fully understand these thermal-shutdown electrolytes. In this study, we propose lower critical solution temperature (LCST) phase behavior poly(benzyl methacrylate)/imidazolium-based ionic liquid mixtures to prepare temperature-sensitive electrolytes that provide reversible thermal shutdown protection of batteries. This electrolyte features an appropriate protection temperature (∼105°C) and responds quickly within a 1 min at 105°C, causing cells to hardly discharge as the voltage suddenly drops to 3.38 V, and providing efficient thermal shutdown protection within 30 min. Upon cooling back to room temperature, the battery regains its original performance. Additionally, the electrolyte exhibits excellent cycling stability with the capacity retention of the battery is 91.6% after 500 cycles. This work provides a viable solution for preventing batteries from thermal runaway triggered by overheating.

Drag and Thermal Reduction of Spiked Hypersonic Vehicle in Thermochemical Nonequilibrium

This study utilizes the in-house parallel direct simulation Monte Carlo–quantum dynamics method to model the aerodynamic flowfield of a spiked reentry vehicle within a rarefied high-altitude atmosphere. Investigating the flight of spiked aircraft under various flight conditions and spike sizes and considering both the real gas effect and the rarefied gas effect, the aerodynamic characteristic of the aircraft is evaluated. Performance evaluation for effectiveness in drag reduction and thermal protection is based on drag and the maximum stagnation heat flux coefficient at the vehicle’s shoulder. Findings indicate that, in the rarefied atmosphere, the distinction between the characteristic shock intensities of spiked and unspiked vehicles is not pronounced, which results in a drag reduction of approximately 5%, accompanied by a more than 100% increase in thermal effect on the vehicle’s shoulder, obviously poor in effectiveness. Subsequently, this study examines the spiked vehicle equipped with a lateral jet, and this augmented approach achieves a marked reduction in the intensity of the shock wave impacting the vehicle’s shoulder with a drag reduction exceeding 10% and attenuates the thermal impact by over 50% in comparison to the implementation of spiking alone, thereby demonstrating superior performance in terms of effectiveness.

Passive battery thermal management and thermal safety protection based on hydrated salt composite phase change materials

Lithium-ion batteries (LIBs) are progressing towards higher energy densities, extended lifespans, and improved safety. However, battery thermal management systems are facing increased demand owing to high-rate charging and discharging, dynamic operating conditions, and heightened thermal safety concerns. Therefore, this paper proposes a novel composite phase change material (CPCM) comprising Na2SO4-10H2O as the core phase change material (PCM) and expanded graphite as the thermal conductivity enhancer. The CPCM offers high latent heat, superior thermal conductivity, and a two-stage temperature control function for battery thermal management and safety. The optimal mass CPCM ratio, determined through comprehensive characterization and thermal property tests, resulted in a melting point of 29.05°C, latent heat of 183.7 J.g−1, and high thermal conductivity of 3.926 W.m−1.K−1. During normal LIB operations, the CPCM efficiently absorbs and transfers heat, reducing the peak LIB temperature from 66 to 34°C at 15°C ambient temperature during a 3.7C high-rate discharge. Under dynamic conditions, the peak temperatures across the three cycles were consistently controlled at 36.7, 36.4, and 35.8°C, respectively. In a thermal runaway state, the thermochemical heat storage of hydrated salt dehydration effectively slowed LIB temperature increase, delaying the time to reach 130°C by 187 s. Suppression of the temperature rise outside the CPCM, combined with an extended dehydration plateau of up to 320 s, prevented the occurrence and propagation of thermal runaway in the battery.

Drag reduction in hypersonic flows with viscous compressible fluid–solid coupling: The role of elastic spikes and lateral jets

This article introduces a novel fluid–solid interaction (FSI) method designed for high-speed flow scenarios, which addresses the intricate interactions between viscous compressible fluids and elastic solids. The proposed method, grounded in the finite volume method, balances computational efficiency and stability while accurately capturing fluid dynamics and structural elasticity. Validation against experimental and numerical data from previous studies confirmed the algorithm's effectiveness. The validated FSI model is applied to study drag reduction in elastic spikes with lateral jets under hypersonic conditions, highlighting significant changes in flow characteristics due to structural deformation and lateral jets. The study extensively examined the effects of jet total pressure, jet orifice position, and spike material density on drag reduction, deformation, and flow field characteristics. Key findings include the influence of compressible FSI on temperature, pressure, and drag distribution, the benefits of increased jet pressure ratio for thermal protection, the impact of jet position on flow characteristics, and the relationship between spike deformation and material density. This study offers valuable perspectives and effective strategies for structure design and minimizing aerodynamic resistance in superspeed fluid situations. Nevertheless, there are still obstacles to overcome, such as non-linear deformation, thermal coupling, and computational precision, highlighting the necessity for further enhancement of FSI techniques.

Effects of Gd2O3 additives on microscopical morphology of ZrB2-SiC sintering ceramic system: Insights for electron transpiration cooling

By manipulating the work function, the dissipation of thermal energy on the material surface can be regulated through Electron Transpiration Cooling (ETC) mechanism. The doping of rare-earth oxide serves as an effective approach for reducing the work function, whereas there is still a lack of comprehensive research into the microstructural morphology of the rare-earth oxides and their correlations with the modifications of the work functions. This study investigates the detailed microscopical structure of Gd2O3 in the ultrahigh-temperature ceramic system (ZrB2-20 vol%SiC). Semi-quantitative composition analyses based on X-ray photoelectron spectra indicate that an increased doping concentration of Gd2O3 is beneficial for the formation of a single solid-state Gd0.18Zr0.82O1.91 phase of ZrB2-SiC system. Atomic-scale scanning transmission electron microscopy (STEM) analyses suggest that Gd2O3 is enriched at the interfaces between SiC and ZrB2 matrix with a nanoscale fibrous morphology composed of alternated Gd2O3 crystals and pores, rendering a continuous microstructure throughout the entire system. This peculiar microstructural morphology is anticipated to facilitate its diffusion along the grain boundary and the formation of Gd2O3 nanolayers at the surface region below the melting points of the ceramic matrix, which can efficiently lower the material work function and reduce the emission energy of the surface electrons during thermal emission through ETC mechanism. The composite with 10 vol% Gd2O3 induces a reduction of the averaged work function of ∼0.49 eV before preforming the thermionic emission experiments. Our results provide valuable insights into the impacts of rare-earth oxide on the ZrB2-SiC matrix, as well as shed light on the feasibility of the ETC mechanism through the efficient design of thermal protection materials.