Thermal Properties Of Polyurethane Foams Research Articles

Effect of flame‐retardant melamine and dispersants on the mechanical, thermal, and foaming properties of flexible polyurethane foam

AbstractThe objective of this study was to investigate the effect of adding flame‐retardant melamine and five different dispersants on the precipitation, foaming, mechanical, and thermal properties of flexible polyurethane foam (FPUF). Precipitation experiments were conducted to analyze the effect of dispersant on the separation of flame retardant and polyol, and the foaming characteristics of polyurethane (PU) foam after adding dispersant were analyzed. The effect of adding a dispersant on mechanical strength was characterized by measuring tensile strength, tearing strength, and hardness, and scanning electron microscopy analysis was performed to analyze morphological characteristics. Thermogravimetric analysis (TGA) was performed to analyze the thermal properties of PU foam. A horizontal flame test, limiting oxygen index test, and cone calorimeter tests were conducted to examine the flame retardancy of PU foam with flame retardant melamine and dispersant added. The dispersant ANTI‐TERRA‐U is a solution of a salt of unsaturated polyamine amides and low‐molecular acidic polyesters. And, the dispersant BYK‐220S is a solution of a low molecular weight, unsaturated acidic polycarboxylic acid polyester with a polysiloxane copolymer. The dispersants ANTI‐TERRA‐U and BYK‐220S improved the density, tensile strength, tear strength, and hardness of FPUF. TGA of the top and bottom portions of the foam showed less weight difference for samples containing dispersants, indicating better homogeneity due to improved dispersibility. Therefore, we conclude that dispersants are beneficial additives to improve the mechanical properties and dispersibility of PU foam.

Studies of the Influence of Graphite on the Physical Mechanical and Thermal Properties of Polyurethane Foams for Construction Applications

The paper shows the applicability of expandable graphite METOPAC EG 350-50 (80) in a rigid PU foam system as a substance that reduces the flammability (flame retardant) and improves the usability. The studies of the physical mechanical and thermal properties of PU foam with a higher graphite content revealed a higher normal sound absorption coefficient; insignificant influence on the thermal conductivity; a higher decomposition onset temperature; more difficult ignition. PU foam sample with a ratio of 15 graphite weight fractions to 100 polyol weight fractions has the highest physical mechanical and thermal properties, and, as compared to the starting PU foam, it features an increase in normal sound absorption coefficient by an average of 3 times; a decrease in the thermal conductivity by 8 %; an increase in the decomposition onset temperature by 6.7 °С. Therefore, the modification of PU foam with expandable graphite makes it possible not only to develop hardly combustible polyurethanes but also to improve its physical mechanical and thermal properties.

Preparation and characterization of diatomite and hydroxyapatite reinforced porous polyurethane foam biocomposites

Porous three-dimensional (3D) polyurethane-based biocomposites were produced utilizing diatomite and hydroxyapatite as fillers. Diatomite and Hydroxyapatite (HA) were utilized to reinforce the morphological, chemical, mechanical, and thermal properties of polyurethane foam (PUF). Diatomite and Hydroxyapatite were added into polyurethane at variable percentages 0, 1, 2, and 5. The mechanical properties of PUF were analyzed by the compression test. According to the compression test results, the compressive strength of the polyurethane foam is highest in the reinforced foam at 1% by weight hydroxyapatite compared to other reinforced PUFs. Scanning electron microscopy (SEM) images presented structural differences on foam by adding fillers. Functional groups of PUF were defined by Fourier Transform Infrared Spectroscopy (FTIR) and the thermal behavior of PUF was studied with Thermogravimetric Analysis (TGA). The obtained results revealed that PUF/HA biocomposites indicated higher thermal degradation than PUF/Diatomite biocomposites.

Viscoelastic and Thermal Properties of Polyurethane Foams Obtained from Renewable and Recyclable Components

Viscoelastic and Thermal Properties of Polyurethane Foams Obtained from Renewable and Recyclable Components

Modification of tung oil–based polyurethane foam by anhydrides and inorganic content through esterification process

ABSTRACTIn this study, we have reported the synthesis of modified polyol from tung oil. The synthesis involves three steps: first, conversion of tung oil to hydroxylated tung oil by hydroxylation; second, alcoholysis with triethanolamine; and finally, the esterification of polyester polyol when reacted with phthalic anhydride (PA) or maleic anhydride (MA). Boric acid is also introduced into the polyol by chemical modification, which enhances the thermal properties of polyurethane foam (PUF). PUF is formulated by the reaction between polyol and isocyanate. A systematic comparison of flame retardancy and mechanical and thermal properties of modified PUF has been examined. The structural properties of modified polyol were characterized by Fourier transform infrared spectroscopy, proton NMR spectroscopy, and gel permeation chromatography, while the thermal and mechanical properties of the formulated PUF were studied by scanning electron microscopy, limiting oxygen index, differential scanning calorimetry, Izod impact, and flexural and compression strength. Thus PUF prepared from modified polyol with a proper distribution of soft and hard segments possesses better mechanical and thermal properties. The PA‐modified foams show better properties compared to unmodified and MA‐modified foams due to the aromaticity and crosslinking behavior of PA. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018, 135, 45786.

The Use of Biodiesel Residues for Heat Insulating Biobased Polyurethane Foams

The commercial and biobased polyurethane foams (PUF) were produced and characterized in this study. Commercial polyether polyol, crude glycerol, methanol-free crude glycerol, and pure glycerol were used as polyols. Crude glycerol is byproduct of the biodiesel production, and it is a kind of biofuel residue. Polyol blends were prepared by mixing the glycerol types and the commercial polyol with different amounts, 10 wt%, 30 wt%, 50 wt%, and 80 wt%. All types of polyol blends were reacted with polymeric diphenyl methane diisocyanates (PMDI) for the production of rigid foams. Thermal properties of polyurethane foams are examined by thermogravimetric analysis (TGA) and thermal conductivity tests. The structures of polyurethane foams were examined by Fourier Transformed Infrared Spectroscopy (FTIR). Changes in morphology of foams were investigated by Scanning Electron Microscopy (SEM). Mechanical properties of polyurethane foams were determined by compression tests. This study identifies the critical aspects of polyurethane foam formation by the use of various polyols and furthermore offers new uses of crude glycerol and methanol-free crude glycerol which are byproducts of biodiesel industry.

Mechanical and Thermal Properties of Polyurethane Foams from Liquefied Sugar Beet Pulp

Abstract Polyurethane (PU) foams were prepared from microwave liquefied sugar beet pulp (LSBP) and polymethylene polyphenyl isocyanate (PAPI) by using a one-step method. The [NCO]/[OH] ratio was increased from 0.6 to 1.2, and the effect of this ratio on the mechanical, thermal and microstructural properties of the LSBP–PU foams was studied. The allophanate, isocyanurate and free isocyanate were detected in all the foams. The thermal degradation of these foams in air occurred in two main stages; the first one occurred at 200–350 °C and the second one occurred at 300–400 °C. The Tg of the foams increased when the [NCO]/[OH] ratio increased up to 0.9 above which it decreased. As the [NCO]/[OH] ratio increased, the less regular structure and broken cell shape (observed through SEM) indicated that severe damage in structural stability and mechanical properties of LSBP–PU foams occurred. The cellular structure of the foams could be controlled by controlling the gelling and blowing reactions through the control of NCO]/[OH] ratio.

Electrical conductivity and EMI shielding effectiveness of polyurethane foam–conductive filler composites

ABSTRACTThe morphological, electrical, and thermal properties of polyurethane foam (PUF)/single conductive filler composites and PUF/hybrid conductive filler composites were investigated. For the PUF/single conductive filler composites, the PUF/nickel‐coated carbon fiber (NCCF) composite showed higher electrical conductivity and electromagnetic interference shielding effectiveness (EMI SE) than did the PUF/multiwall carbon nanotube (MWCNT) and PUF/graphite composites; therefore, NCCF is the most effective filler among those tested in this study. For the PUF/hybrid conductive fillers PUF/NCCF (3.0 php)/MWCNT (3.0 php) composites, the values of electrical conductivity and EMI SE were determined to be 0.171 S/cm and 24.7 dB (decibel), respectively, which were the highest among the fillers investigated in this study. NCCF and MWCNT were the most effective primary and secondary fillers, and they had a synergistic effect on the electrical conductivity and EMI SE of the PUF/NCCF/MWCNT composites. From the results of thermal conductivity and cell size of the PUF/conductive filler composites, it is suggested that a reduction in cell size lowers the thermal conductivity of the PUF/conductive filler composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017, 134, 44373.

Fabrication of castor‐oil/polycaprolactone based bio‐polyurethane foam reinforced with nanocellulose

Polyurethane (PU) foam retains many of the merits of PU such as low density, outstanding energy absorption, and high dimensional stability, which can satisfy various applications. PU foam based on biomaterials was investigated to replace traditional petroleum‐based polyol. Polyols were synthesized from castor oil (CO) and polycaprolactone (PCL). In addition, the effects of the nanocellulose on the thermal and mechanical properties of CO‐based PU foam were investigated. Nanocellulose at the content of 0.2 wt% was used as reinforcement for CO‐based PU foam in this research. Investigation of thermal and mechanical properties found that the CO‐based PU foam with the addition of the nanocellulose allowed the best properties. This result indicates that addition of the nanocellulose could be an effective way to improve the mechanical and thermal properties of PU foams. The foamed structure was examined using scanning electron microscopy to determine cell morphology. POLYM. COMPOS., 39:2004–2011, 2018. © 2016 Society of Plastics Engineers

Recycling waste tires: Generation of functional oligomers and description of their use in the synthesis of polyurethane foams

ABSTRACTThe accumulation of waste tires is a big environmental issue and different approaches have been proposed to eliminate or recycle this material in the end of its life. However, each approach presents drawbacks and the need for a real valorization of the tire components is still of interest. In a previous work by our group, it was demonstrated that an oxidative cleavage of the polyisoprene and polybutadiene chains contained in the tires led to the synthesis of telechelic oligomers with a ketone and an aldehyde at the chains ends. In this work, the process to obtain these carbonyl oligomers has been improved, with a particular concern for the elimination of the maximum amount of carbon black. The carbonyl oligomers can be easily reduced to hydroxyl oligomers and, in order to show the benefit of the recycling process, an application of these hydroxyl oligomers is reported: they have been used as building blocks (polyol precursors) in the preparation of polyurethane (PU) foams. The morphology of the resulting foams was observed by scanning electron microscopy technique: the images showed an almost open‐cell structure and a homogeneous distribution of cell size. Mechanical (tensile and compressive strength) and thermal properties of PU foams synthesized from “recycled” oligomers from waste tires were compared to those of PU foams synthesized from analogue oligomers derived from natural rubber. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015, 132, 41326.

Glass transition temperature of polyurethane foams derived from lignin by controlled reaction rate

Sodium ligninosulfonate (LS)-based polyurethane (PU) foams were prepared using three kinds of ethylene glycols, diethylene glycol, triethylene glycol or polyethylene glycol. Two kinds of industrial NaLS, acid-based and alkaline-based NaLS, were mixed with various ratios, and foaming reactions were controlled. Mixing, cream, and rise time were used as an index of foaming reaction. Mixing time was defined as the time interval from adding isocyanate to detection of evolved heat under stirring, cream time as the time interval from termination of stirring to starting of foaming, and rise time as the time interval from starting to completion of foaming. The above reaction time increased with increasing amount of acid base NaLS content in polyols. Apparent density, compression strength and compression modulus of PU foams linearly increased with reaction time. Thermal decomposition temperature was measured by thermogravimetry and glass transition temperature by differential scanning calorimetry. Glass transition temperature can be controlled in a temperature range from 310 to 390 K by changing the mixing rate of two kinds of LS and molecular mass of ethylene glycols. It was found that mechanical and thermal properties of PU foams are controllable through the foaming reaction rate using two kinds of industrial lignin.

Reinforcement of soy polyol‐based rigid polyurethane foams by cellulose microfibers and nanoclays

AbstractWater‐blown rigid polyurethane foams from soy‐based polyol were prepared and their structure–property correlations investigated. Cellulose microfibers and nanoclays were added to the formulations to investigate their effect on morphology, mechanical, and thermal properties of polyurethane foams. Physical properties of foams, including density and compressive strength, were determined. The cellular morphologies of foams were analyzed by SEM and X‐ray micro‐CT and revealed that incorporation of microfibers and nanoclays into foam altered the cellular structure of the foams. Average cell size decreased, cell size distribution narrowed and number fractions of small cells increased with the incorporation of microfibers and nanoclays into the foam, thereby altering the foam mechanical properties. The morphology and properties of nanoclay reinforced polyurethane foams were also found to be dependent on the functional groups of the organic modifiers. Results showed that the compressive strengths of rigid foams were increased by addition of cellulose microfibers or nanoclays into the foams. Thermogravimetric analysis (TGA) was used to characterize the thermal decomposition properties of the foams. The thermal decomposition behavior of all soy‐based polyurethane foams was a three‐step process and while the addition of cellulose microfibers delayed the onset of degradation, incorporation of nanoclays seemed to have no significant influence on the thermal degradation properties of the foams as compared to the foams without reinforcements. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011

Soft-type polyurethane foams derived from molasses

Molasses (ML)-based soft-type polyurethane (PU) foams were successfully prepared by controlling evolved heat during chemical reaction. Two kinds of isocyanate, poly(phenylene methylene) polyisocyanate (MDI) and tolylene diisocyanate (TDI), and polypropylene glycol with a long molecular chain length were utilized to control the chemical reaction. The hydroxyl group in ML was used as the reaction site and soft-type PU foams were synthesized at isocyanate (NCO)/hydroxyl group (OH) ratios of 1.05. Mechanical properties of the above foams were controlled by changing the mixing ratio of MDI and TDI. Pore size and distribution were measured by scanning electron microscopy. With increasing thickness of cell wall, compression strength and modulus increased. Thermal properties of PU foams were investigated by differential scanning calorimetry, thermogravimetry, and thermal conductivity measurements. Two-step glass transition temperatures were observed at around ca. −55 and 80 °C, regardless of kind of isocyanate. The low temperature side glass transition is attributed to the molecular motion of long oxyethylene chains and the high temperature side transition is caused by rigid components including saccharide components. Thermal decomposition of PU foams started from ca. 270 °C. Thermal conductivity of soft-type PU was observed in a range from 0.034 to 0.035 J s−1 m−1 K−1.

Structural, thermal, and mechanical properties of polyurethane foams prepared with starch as the main component of polyols

In this study, rigid polyurethane foams were prepared using starch as the main component of polyols and their structural, thermal, and mechanical properties were investigated. The starch content in polyols was 30∼50 wt.%. The prepared polyurethane foams had a cell structure. When the starch content and -NCO/-OH molar ratio (TS4-05, TS3-07, and TS3-05) was low, polyurethane foams were not formed. To confirm the formation of a urethane linkage between -OH of the starch and -NCO of the 2,4-TDI, FT-IR spectroscopic analysis was performed. The thermal properties of polyurethane foams were analyzed by DSC and TGA. DSC thermograms showed two endothermic peaks: a sharp peak at a lower temperature and a broad peak at a higher temperature. Both peaks were shifted to higher temperature with starch content in polyols and -NCO/-OH molar ratio. Thermal degradation of polyurethane foams began at a lower temperature and ended at a higher temperature than that of starch. The impact resistance, compressive stress and modulus of polyurethane foams increased with -NCO/-OH molar ratio and starch content.