Thermal flowmeters are used more and more widely in liquid flow measurement. In this paper, the mechanical shape of the thermal flowmeter is designed, and the optimal installation position of the thermal probe is determined. In the aspect of measurement mechanism research, three heating methods of the thermal probe are deduced: constant voltage heating method, constant current heating method, and constant power heating method. After reasoning, the constant current heating method is determined to be ideal, so the constant current heating method is selected to heat the speed-measuring probe in the experiment. By analyzing the power factor of convection heat transfer and residual heat source of the heating probe, it is concluded that the measurement range of the thermal flowmeter is 0.5–15 m3/d, the flow in this range is proportional to the electrical signal, and the relative error of measurement is within ±5.8%. According to the analysis of the experimental results, the thermal flowmeter has a simple mechanical structure and no redundant moving parts, which can prolong its service life when used on site. When considering industrial applications, the error may be greater than the laboratory error.
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