Thermal Oxidation Research Articles

PI-PDA@PSF@TO composite coating toward multifunctional development: Self-lubrication, self-healing, and heat-resistance

To facilitate versatile application of polyimide (PI) under harsh conditions, the PI-PDA@PSF@TO coating was successfully developed. The results illustrate the successful formation of PSF@TO microcapsules by encapsulating tung oil (TO) into polysulfone (PSF). After the modification of polydopamine (PDA), PDA@PSF@TO microcapsules exhibit superior dispersion within the coating compared to PSF@TO, resulting in a 16.8 % increase in tensile strength. Moreover, upon coating damage, the released TO can shield the samples in salt environment for a duration of 8 days. In comparison to PI, PI-PDA@PSF@TO coating exhibits a noteworthy decrease of 42.7 % in wear rate. Even after thermal oxidation, there is a noticeable reduction in the friction coefficient from 0.501 to 0.377, accompanied by a decrease in the wear rate from 6.33 × 10−7 mm3N−1 m−1 to 3.31 × 10−7 mm3N−1 m−1. This improvement contributes to two factors: (I) The PDA@PSF@TO microcapsules, developed by PSF and PDA, achieves the stable storage of TO in PI. (II) The release of TO forms protective layers, which compensate for defects and provide excellent tribological properties, thereby demonstrating the self-lubrication and self-healing characteristics.

Sm2Gd0.25Dy0.25Er0.25Yb0.25TaO7: A novel candidate thermal insulation oxide for high-temperature coatings

A novel high-entropy oxide, Sm2Gd0.25Dy0.25Er0.25Yb0.25TaO7, was synthesized via Sol-Gel and high-temperature calcining method. The powder and bulk specimen for Sm2Gd0.25Dy0.25Er0.25Yb0.25TaO7 were characterized, and its thermophysical performances were measured. The researching conclusions indicate that the synthesized nano-powder is very pure, and the block specimen has a sole pyrochlore structure, densified microstructure, and uniform distribution of elements. The low thermal conductivity is ascribed to phonon scattering stemmed from the ionic size and atomic mass disorders derived from multi-component addition. The high lattice-energy leads to a relatively low thermal expansion coefficient, which satisfies the demand of thermal barrier coating. The Sm2Gd0.25Dy0.25Er0.25Yb0.25TaO7 oxide also maintains outstanding phase steadiness up to 1200 °C.

Microstructure, mechanical performance, thermal stability, and oxidation resistance of AlCrN/AlCrBN nano-multilayer coating

This study synthesized three different coatings using multi-arc ion coating technology: AlCrN, AlCrBN monolayer, and AlCrN/AlCrBN nano-multilayer coatings. A comparative investigation was conducted on the microstructure, mechanical performance, thermal stability, and oxidation properties of coatings. The results indicate the AlCrN, AlCrBN, and AlCrN/AlCrBN nano-multilayer coatings consist of face-centered cubic solid solution fcc-(Cr, Al)N phase. AlCrN/AlCrBN nano-multilayer coatings also exhibit better thermal stability and oxidation resistance than AlCrN and AlCrBN monolayer coatings. The AlCrN/AlCrBN nano-multilayer coatings have a dense, protective, Al2O3 layer formed during high-temperature oxidation. During high-temperature oxidation, the AM (amplitude modulation) decomposition of the AlCrN and AlCrBN monolayers in the AlCrN/AlCrBN nanolayers is inhibited by the structure of the multilayer coatings. The formation of dense oxides on the surface prevents the diffusion of Al and Cr atoms to the outside and prevents the diffusion of oxygen from the outside to the inside of the AlCrN/AlCrBN nanolayers.

Structural and morphological modification of the PEO coating on the Ti-25Ta-10Zr-15Nb alloy through heat treatment

This study aims to produce a Plasma Electrolytic Oxidation (PEO) layer on the Ti-25Ta-10Zr-15Nb alloy (TTZN) and analyze the influence of heat treatment at different temperatures without a controlled atmosphere to promote thermal oxidation, and in a vacuum (10−7 Torr), to prevent oxidation. The results showed that the PEO coating was initially amorphous, and heat treatments promoted the formation of crystalline compounds. Raising the heat treatment temperature led to higher surface roughness in all conditions. The heat treatment under vacuum reduced thickness (9 → 4 μm), while the heat treatment in air promoted a thickness increasing (10 → 174 μm) and decreased the wettability (82 → 25°) of the oxide layer. Due to oxygen diffusion, there was an increase in the hardness of the TTZN alloy at the oxide/metal interface after heat treatment in the air (268 → 504 HV, 268 → 845 HV, and 268 → 1011 HV, at 800, 1000, and 1200 °C).

Use of In Situ SEM Multiple Cracking Test to Correlate Crack Propagation Mode with Acoustic Emission Signals in Thermal Oxide Scales: Application to Ni/NiO System

Use of In Situ SEM Multiple Cracking Test to Correlate Crack Propagation Mode with Acoustic Emission Signals in Thermal Oxide Scales: Application to Ni/NiO System

Growth of brookite TiO2 nanorods by thermal oxidation of Ti metal in air

Growth of brookite TiO2 nanorods by thermal oxidation of Ti metal in air

INFRARED SPECTRUM CHANGE OF UV IRRADIATED AND NATURAL WOOD SAMPLES DURING 12 YEARS OF STORAGE IN TOTAL DARKNESS

The stability of the surface of UV-irradiated wood samples was investigated after 12 years of storage in total darkness at room temperature. The investigated specimens were earlywood and latewood of Scots pine sapwood, earlywood and latewood of spruce, earlywood of ash, beech and hybrid poplar. The thin (1 mm tick) samples contained only earlywood or latewood, and the tangential surfaces were used for infrared spectrum measurement. For comparison, the non-irradiated natural surface (back side) of the specimens was used for infrared spectrum measurement. Natural wood surfaces were stable during the storage. Only ether linkages in hemicelluloses showed minor degradation at 1175 cm-1 wavenumber. Lignin molecules remained stable during the 12-year storage period on both UV irradiated and non-irradiated side of the specimens. In contrast, UV irradiated samples suffered alterations during the 12 years of thermal treatment at low temperature (20-25°C). Hemicelluloses in photodegraded surface layers underwent thermal degradation and oxidation processes, generating new carbonyl groups. Extractives also presented absorption increase in the conjugated carbonyl region.

Revealing the Molecular Interaction between CTL Base Oil and Additives and Its Application in the Development of Gasoline Engine Oil

In order to improve fuel economy to meet the standard for passenger car oil, a new formulation with good viscosity–temperature performance for gasoline engine oil is required. In this study, coal-to-liquid (CTL) base oil, with a high viscosity index and good low-temperature performance, was selected as the base oil to develop the gasoline engine oil. A systematic study on the molecular interaction between the CTL base oil and the viscosity index improver (VII), including three kinds of hydrogenated styrene diene copolymers (HSD-type) and four kinds of ethylene propylene copolymers (OCP-type), was conducted. It was found that in general, in CTL base oil, the HSD-type VII exhibited a much higher viscosity index, a significantly lower shear stability index, a higher thickening ability, and a lower cold-cranking simulator (CCS) viscosity than that of OCP-type VII. Moreover, when comparing CTL base oil with mineral oil 150N, the combination of CTL base oil and the VII displayed a lower CCS viscosity than that of mineral oil, suggesting it had better low-temperature performance and was able to quickly form a protective oil film on the surface, which was beneficial for the cold start. The functional group distribution state of the VII in base oil was analyzed using synchrotron radiation micro-infrared microscope (SR Micro-IR) technology, which revealed that HSD-1 had a better molecular interaction with CTL6 than 150N because of the better uniformity of the C=C group distribution. Based on this, a SP 0W-20 gasoline engine oil was developed by the combination of CTL base oil and the HSD-1 viscosity index improver, together with an additive package, a polymethacrylate pour point depressant, and a non-silicone defoamer, which showed excellent low-temperature performance, thermal oxidation stability, and detergency performance compared to the reference oil.

Pore evolution and reaction mechanism of coal under the combination of chemical activation and autothermal oxidation

Aiming at the limitation problems such as limited scope, high cost and energy consumption of coal bed penetration enhancement technology by traditional physical and chemical methods, a coal seam methane penetration enhancement method based on the combined action of chemical activation and auto thermal oxidation is proposed from the idea of utilizing the in-situ energy of the coal body. In this paper, N2 and CO2 adsorption, XPS and FTIR methods are used to study the pore structure evolution law and the change characteristics of the reactive structure of coal matrix under the effect of chemically activated autothermal oxidation. The synergistic microporous pore volume of chemical activation and auto thermal oxidation was 48.91 cm3/g−1 × 10-3, which was 28.96 % and 22.7 % higher than chemical activation and auto thermal oxidation respectively; The microporous specific surface area was 162.7 m2/g, which was 38 % and 26.6 % higher than chemical activation and auto thermal oxidation respectively. Activated coals expand and merge holes to a deeper degree after oxidative warming, and the complexity of the pore structure in the coal decreases; Highly reactive radicals in coal pores substantially promote the oxidation of coal structure, enhance the aromatic polymerization reaction of activated coal, and improve the maturity and aromaticity of activated coal, and the oxygen-containing functional groups in activated coal are negatively correlated with the oxidation temperature. The results of this study reveal the potential of the auto thermal oxidation-driven penetration enhancement method under chemical activation for coal seam gas penetration enhancement and extraction.

Effect of thermal etching and oxidation on in situ characterisation of grain growth in carbon steel

This paper presents the results from a recent investigation into the impact of thermal etching and oxidation on grain growth across the surface and bulk of carbon steel during heat treatment. The study used in situ high temperature Scanning Electron Microscopy imaging, facilitated by a novel heat stage, to capture microstructural changes during heat treatments between 800 and 920 °C. The key observations made using this surface imaging included oxidation, the formation and development of thermal etching, and grain boundary movement. In situ data were further supported by ex situ compositional and optical microstructural data obtained by first sectioning the bulk material. Comparison between the results highlighted a significant discrepancy between the surface and bulk grain growth of the specimens during heat treatment at all temperatures. Further investigation concluded that the combination of thermal etching and oxidation lead to the retardation of grain growth on the surface of the carbon steel, but that grain growth in the bulk specimen appeared to be unaffected. The mechanism that causes the grain retardation is not dissimilar to that of Zenner pinning, where in this case oxide particles pin the newly exposed etched grain boundaries. Hence, oxidation formation within the boundaries decreases the energy of the overall system resulting in movement of the grain boundary becoming less energetically favourable. It is anticipated that these findings will be used to improve understanding of the surface effects that occur during the heat treatment of carbon steel in a vacuum environment.

Macroporous p-SnO/n-SnO2 heterojunction photocatalysts via dealloying and thermal oxidation of immiscible Sn30Zn70 precursors to boost photodegradation

Controlled synthesis of macroporous tin photocatalyst with a SnOx surface layer (SnOx@P-Sn) was achieved via chemical dealloying then thermal oxidation. The microstructure of macroporous Sn was inherited from the immiscible Sn30Zn70 precursor. The chemical composition of surface SnOx and the concentration of oxygen vacancies on the Sn ligaments is dependent on the thermal oxidation temperature, with p-SnO/n-SnO2 heterojunctions being formed at 500°C. The obtained SnOx@P-Sn@500°C p-n heterojunction surface layer achieved an outstanding degradation efficiency of 96.7 % when used to catalyze the photodegradation of methyl orange azo dyes (MO). The Langmuir-Hinshelwood Kinetics model was modified to describe the photodegradation process with higher coefficient of determination. The reason for the superior degradation reaction rates of SnOx@P-Sn@500°C p-n heterojunction photocatalyst includes: large specific surface area of the Sn substrates, appropriate band gap formed via thermal oxidation, higher oxygen vacancies, and efficient separation of electron/hole pairs in the p-SnO/n-SnO2 heterojunction.

Fabrication Techniques for a Tuneable Room Temperature Hybrid Single-electron Transistor and Field-effect Transistor

Hybrid room-temperature (RT) silicon single-electron – field effect transistors (SET-FETs) provide a means to switch between ‘classical’, high current FET, and low-power SET operation, using a gate voltage. While operating as a SET, charge on a silicon quantum dot (QD) within the current channel, can be controlled at the one-electron level using the Coulomb blockade effect. This paper investigates nanofabrication methods for sub-10 nm ‘fin’ channel hybrid RT SET-FETs, and their influence on the energy band diagram, and formation of tunnel barriers and QDs, along the channel. Devices are fabricated in heavily n-doped SOI material using electron beam lithography, with thermal oxidation to reduce the as-defined fin width. Effective channel dimensions, following oxidation and excluding Si/SiO2 interface dopant deactivation, are ∼2.4 nm × 32 nm × 20 nm. Dopant disorder, fin width variation at the nanometre scale, and quantum confinement effects are considered as mechanisms for the formation of tunnel barriers and QDs, with dopant disorder the most likely reason. Arrhenius plots of Ids vs. 1/T allow extraction of a potential barrier energy ∼0.2 eV along the fin channel. For 180devices fabricated on four chips, 37% show RT SET-FET operation, ∼3 times higher than the corresponding yield observed in previous work on point-contact silicon SETs.

Advancements and Perspectives in Additive Manufacturing of Tungsten Alloys and Composites: Challenges and Solutions

This review explores additive manufacturing (AM) for refractory tungsten (W) and its alloys, highlighting the primary challenges and determining factors in the AM of pure W, W alloys and composites. The challenges mainly arise from W’s high melting point, low laser absorptivity, high thermal conductivity, high melt viscosity, high oxygen affinity, high ductile-to-brittle transition temperature, and inherent embrittlement, which lead to defects and anomalies in AM-produced parts. This review focuses on both processes and alloying strategies to address the issues related to densification, micro-cracking, and the resultant properties in W-based components. Cracking in additively manufactured W remains a persistent issue due to thermal stress, embrittlement, and oxide formation. Powder characteristics, process parameters, and thermal management strategies are crucial for W densification. Throughout the review, existing knowledge and insights are organized into comprehensive tables, serving as valuable resources for researchers delving deeper into this topic. Future research in W-AM should focus on understanding the interaction between AM process parameters and microstructural and material design. Advances in atomic-level understanding, thermodynamic modeling, and data analytics have the potential to significantly enhance the precision, sustainability, and applicability of W-AM.

Spectroscopic and chemometric analysis and oil stability index characterization of thermo‐oxidized edible vegetable oils

AbstractEdible vegetable oils are sources of polyunsaturated fatty acids, necessary for a balanced diet capable of providing elements that act on the energetic, structural, and hormonal composition of humans. The growing consumption of these foods has encouraged the search for techniques capable of characterizing their compositions and transformations when subjected to industrial processes or during domestic use. We propose to analyze the transformations undergone by edible vegetable oils originating from different plants due to thermal oxidation. For this, dynamic viscosity, oxidative stability index, fatty acid profile, and infrared spectra determined before and after being subjected to thermal oxidation. The results from infrared spectroscopy were improved through Principal Component Analysis (PCA). Among other results, it was possible to establish correlations between the FTIR spectra, dynamic viscosity, and the profile of fatty acids, allowing the prediction of the concentration of polyunsaturated fatty acids (PUFA) after thermal oxidation by measuring the spectrum of samples before the thermal oxidation process. Furthermore, it is observed that the dynamic viscosity is strongly altered by thermal oxidation, which is directly related to the decrease in PUFA content. The results obtained can be used to predict quality factors of edible vegetable oils, helping to choose the right type of oil for each industrial or domestic process.Practical Applications: This research holds significant practical implications, particularly in detecting adulteration and fraud of edible vegetable oils. The developed method uses physicochemical properties and infrared spectroscopy with principal component analysis to characterize oils and to determine the oil stability index.

Effect of Thermal Oxidation of Carbon Nanotubes during Wet Spinning into Fibers Using Sodium Cholate Surfactant in Aqueous Dispersion.

Surfactant-based wet spinning is a promising route toward the eco-friendly production of carbon nanotube fibers (CNTFs). However, currently, the properties of surfactant-based wet-spun CNTFs lag behind those produced by other methods, indicating the need for further understanding and research. Here, we explored the surface characteristics of carbon nanotubes (CNTs) that are advantageous for the properties of CNTFs produced by wet spinning, using sodium cholate as a surfactant. Our finding indicates that appropriate thermal oxidation of CNTs enhances the fiber properties, while excessive oxidation undermines them. This implies that the bonding mechanism between CNTs and sodium cholate involves hydrophobic interaction and π-π interaction. Therefore, it is crucial to preserve a clean surface of CNTs in wet spinning using sodium cholate. We believe our research will contribute to the advancement of surfactant-based wet spinning of CNTFs.

MXene-Derived Oxide Nanoheterostructures for Photocatalytic Sulfamethoxazole Degradation.

Herein, we report for the first time the use of ternary oxide nanoheterostructure photocatalysts derived from (Nb y , Ti1-y )2CT x MXene in the treatment of water. Three different compositions of binary MXenes, viz., (Ti0.75Nb0.25)2CT x , (Ti0.5Nb0.5)2CT x , and (Ti0.25Nb0.75)2CT x (with T x = OH, F, and Cl), were used as single-source precursor to produce TiNbO x -3:1, TiNbO x -1:1, and TiNbO x -1:3 by controlled-atmosphere thermal oxidation. Phase identification and Le Bail refinements confirmed the presence of a mixture of rutile TiO2 and monoclinic Ti2Nb10O29. Morphological investigations through scanning and transmission electron microscopies revealed the retention of layered nanostructures from the MXene precursors and the fusion of TiO2 and Ti2Nb10O29 nanoparticles in forming nanosheets. Among the three oxide nanoheterostructures, TiNbO x -3:1 exhibited the best photocatalytic performance by the removal of 83% of sulfamethoxazole (SMX) after 2 h of reaction. Such a result is explained by a complex influence of structural, morphological, and electronic properties since TiNbO x -3:1 consisted of small-sized crystallites (40-70 nm) and possessed a higher surface area. The suggested electronic band structure is a type-II heterojunction, where the recombination of electrons and holes is minimized during photocatalytic reactions. The photocatalytic degradation of SMX was promoted by the attack of •OH, as evidenced by the detection of 2.2 μM •OH, using coumarin as a probe. This study highlights the potential application of MXene-derived oxide nanoheterostructures in wastewater treatment.

High responsive Pd decorated low temperature α-MoO3 hydrogen gas sensor

The H2 gas adsorption properties, which are the most crucial concept for a gas sensor, of the 2-dimensional (2D) MoS2 are limited compared to its oxide form of 2D α-MoO3. On the other hand, it is straightforward to form high surface-to-volume ratio nanostructures with MoS2. In order to get the benefits of the large surface and better H2 adsorption properties for the H2 gas sensor, MoS2 film grown by the chemical vapor deposition (CVD) method was converted into MoO3 with a thermal oxidation process at 380 °C under oxygen-ambient conditions. The grown MoS2 film has indicated that it is formed from the coalesced MoS2 flakes. An ultra-high response of 3 × 106 at a relatively low temperature of 100 °C was achieved for as low as 800 ppm hydrogen concentration. The hydrogen gas sensing mechanism has been discussed in depth using the double injection model, similar to the electrochromic mechanism.

Surface Treatment Strategies and Their Impact on the Material Behavior and Interfacial Adhesion Strength of Shape Memory Alloy NiTi Wire Integrated in Glass Fiber-Reinforced Polymer Laminate Structures.

Over the past few decades, there has been a growing trend in designing multifunctional materials and integrating various functions into a single component structure without defects. This research addresses the contemporary demand for integrating multiple functions seamlessly into thermoplastic laminate structures. Focusing on NiTi-based shape memory alloys (SMAs), renowned for their potential in introducing functionalities like strain measurement and shape change, this study explores diverse surface treatments for SMA wires. Techniques such as thermal oxidation, plasma treatment, chemical activation, silanization, and adhesion promoter coatings are investigated. The integration of NiTi SMA into Glass Fiber-Reinforced Polymer (GFRP) laminates is pursued to enable multifunctional properties. The primary objective is to evaluate the influence of these surface treatments on surface characteristics, including roughness, phase changes, and mechanical properties. Microstructural, analytical, and in situ mechanical characterizations are conducted on both raw and treated SMA wires. The subsequent incorporation of SMA wires after characterization into GFRP laminates, utilizing hot-press technology, allows for the determination of interfacial adhesion strength through pull-out tensile tests.

Investigation of Metal Powder Blending for PBF-LB/M Using Particle Tracing with Ti-6Al-4V

Laser-based powder bed fusion of metals (PBF-LB/M) is the most used additive manufacturing (AM) technology for metal parts. Nevertheless, challenges persist in effectively managing metal powder, particularly in blending methodologies in the choice of blenders as well as in the verification of blend results. In this study, a bespoke laboratory-scale AM blender is developed, tailored to address these challenges, prioritizing low-impact blending to mitigate powder degradation. As a blending type, a V-shape tumbling geometry meeting the requirements for laboratory AM usage is chosen based on a literature assessment. The implementation of thermal oxidation as a powder marking technique enables particle tracing. Blending validation is achieved using light microscopy for area measurement based on binary image processing. The powder size and shape remain unaffected after marking and blending. Only a small narrowing of the particle size distribution is detected after 180 min of blending. The V-shape tumbling blender efficiently yields a completely random state in under 10 min for rotational speeds of 20, 40, and 60 rounds per minute. In conclusion, this research underscores the critical role of blender selection in AM and advocates for continued exploration to refine powder blending practices, with the aim of advancing the capabilities and competitiveness of AM technologies.

Sustainable Sludge Management in China: Quantifying GHG Emissions and Exploring Its Reduction Strategies

This study aims to evaluate the emissions of greenhouse gases (GHGs) stemming from the sludge treatment sector in China and to investigate the feasibility of novel technologies in curtailing these emissions, with the aim of fostering sustainable sludge management methodologies. Employing a life-cycle assessment (LCA) methodology, the research computed the comprehensive GHG emissions resulting from sludge treatment, taking into consideration diverse elements such as treatment techniques (e.g., landfills, incineration, and land application) and the geographical variations among China’s 660 municipalities. Findings indicate that the total amount of GHG emissions from sludge treatment amounted to 18.54 Mt CO2-eq in 2017, with incineration registering the highest emissions (10,011.53 kg CO2-eq/t dry sludge (DS)), followed by landfills (717.51 kg CO2-eq/t DS) and land application (276.41 kg CO2-eq/t DS). The geographical dispersion of emissions characteristics reveal notable regional disparities, with the top 1% of cities responsible for 34.2% of the overall emissions. The concentration of emissions in the top 1 percent of cities underscores the necessity for tailored mitigation measures that consider localized sustainable development challenges. Principal component analysis (PCA) demonstrates that economic determinants and treatment scales exert substantial influence on emissions, underscoring the imperative of aligning Sustainable Development Goals (SDGs) with economic advancement. To curtail the carbon footprint associated with sludge treatment and enhance sustainability, the study evaluated the emission mitigation potential and expenses of diverse technologies, encompassing thermal conversion, anaerobic digestion, hydrothermal treatment, and wet oxidation. These technologies have the capacity to slash GHG emissions by 0.09–0.46 t CO2-eq/t DS in comparison to traditional approaches, while concurrently advancing resource recuperation and principles of circular economy. For instance, gasification could diminish GHG emissions by 0.33–0.46 t CO2-eq/t DS, whereas anaerobic digestion could yield reductions of 0.09–0.30 t CO2-eq/t DS. The implementation of these innovative technologies across 660 Chinese municipalities could potentially curtail total GHG emissions from sludge treatment by 15–40%. Nevertheless, further enhancements are imperative to refine their environmental and economic efficiency and guarantee enduring sustainability. By deploying these technologies and embracing optimization tactics, China’s sludge treatment sector can make a substantial contribution towards attaining national carbon neutrality objectives and advancing sustainable development.