Thermal Behavior Research Articles

On Tautomerism and Amphoterism: An In-Depth Structural and Physicochemical Characterization of Ammeline and Some of Its Salts.

Ammeline is a simple, readily available, molecular compound, which has been known for nearly 200 years. Despite that, no proper structural characterization of ammeline has been conducted so far. For this reason, the prevalent tautomeric form of ammeline in the solid remained unknown to this date. In the course of this study, its crystal structure was finally established by single-crystal X-ray diffraction. In this structure, ammeline is exclusively found as its 4,6‑diamino-1,3,5-triazin-2(1H)-one tautomer and adopts layered structure with an exceptionally high hydrogen bond density. Ammeline shows an interesting amphoteric behavior. Therefore, the synthesis and structural characterization of some of its salts were carried out to investigate the influence of the protonation degree on its molecular structure. In particular, the crystal structure of silver ammelinate monohydrate was solved as the first reported structure containing deprotonated ammeline. Moreover, the crystal structures of three different modifications of ammelinium perchlorate were elucidated and the transformation conditions between them were studied. Lastly, the crystal structure of ammelinediium diperchlorate monohydrate, containing unprecedented doubly protonated ammeline, was determined. The products' thermal behavior was studied by differential thermal analysis and thermogravimetric analysis. The perchlorate salts were additionally examined for their potential as insensitive high-energy-density materials.

On Tautomerism and Amphoterism: An In‐Depth Structural and Physicochemical Characterization of Ammeline and Some of Its Salts

AbstractAmmeline is a simple, readily available, molecular compound, which has been known for nearly 200 years. Despite that, no proper structural characterization of ammeline has been conducted so far. For this reason, the prevalent tautomeric form of ammeline in the solid remained unknown to this date. In the course of this study, its crystal structure was finally established by single‐crystal X‐ray diffraction. In this structure, ammeline is exclusively found as its 4,6‐diamino‐1,3,5‐triazin‐2(1H)‐one tautomer and adopts layered structure with an exceptionally high hydrogen bond density. Ammeline shows an interesting amphoteric behavior. Therefore, the synthesis and structural characterization of some of its salts were carried out to investigate the influence of the protonation degree on its molecular structure. In particular, the crystal structure of silver ammelinate monohydrate was solved as the first reported structure containing deprotonated ammeline. Moreover, the crystal structures of three different modifications of ammelinium perchlorate were elucidated and the transformation conditions between them were studied. Lastly, the crystal structure of ammelinediium diperchlorate monohydrate, containing unprecedented doubly protonated ammeline, was determined. The products’ thermal behavior was studied by differential thermal analysis and thermogravimetric analysis. The perchlorate salts were additionally examined for their potential as insensitive high‐energy‐density materials.

The Cohesive Interactions in Phenylimidazoles.

This work presents a comprehensive study exploring the thermodynamics of the solid phase of a series of phenylimidazoles, encompassing experimental measurements of heat capacity, volatility, and thermal behavior. The influence of successive phenyl group insertions on the imidazole ring on thermodynamic properties and supramolecular behavior was thoroughly examined through the evaluation of 2-phenylimidazole (2-PhI), 4-phenylimidazole (4-PhI), 4,5-diphenylimidazole (4,5-DPhI), and 2,4,5-triphenylimidazole (2,4,5-TPhI). Structural correlations between molecular structure and thermodynamic properties were established. Furthermore, the investigation employed UV-vis spectroscopy and quantum chemical calculations. Additive effects arising from the introduction of phenyl groups were found through the analysis of the solid-liquid and solid-gas equilibria, as well as heat capacities. A good correlation emerged between the thermodynamic properties of sublimation and the molar volume of the unit cell, evident across 2-PhI, 4,5-DPhI, and 2,4,5-TPhI. In contrast to its isomer 2-PhI, 4-PhI exhibited greater cohesive energy due to the stronger N-H···N intermolecular interactions, leading to the disruption of coplanar geometry in the 4-PhI molecules. The observed higher entropies of phase transition (fusion and sublimation) are consistent with the higher structural order observed in the crystalline lattice of 4-PhI.

Impact of Cations and Framework on Trapdoor Behavior: A Study of Dynamic and In Situ Gas Analysis.

Due to their distinct and tailorable internal cavity structures, zeolites serve as promising materials for efficient and specific gas separations such as the separation of /CO2 from N2. A subset of zeolite materials exhibits trapdoor behavior which can be exploited for particularly challenging separations, such as the separation of hydrogen, deuterium, and tritium for the nuclear industry. This study systematically delves into the influence of the chabazite (CHA) and merlinoite (MER) zeolite frameworks combined with different door-keeping cations (K+, Rb+, and Cs+) on the trapdoor separation behavior under a variety of thermal and gas conditions. Both CHA and MER frameworks were synthesized from the same parent Y-zeolite and studied using in situ X-ray diffraction as a function of increasing temperatures under 1 bar H2 exposures. This resulted in distinct thermal responses, with merlinoite zeolites exhibiting expansion and chabazite zeolites showing contraction of the crystal structure. Simultaneous thermal analysis (STA) and gas sorption techniques further demonstrated how the size of trapdoor cations restricts access to the internal porosities of the zeolite frameworks. These findings highlight that both the zeolite frameworks and the associated trapdoor cations dictate the thermal response and gas sorption behavior. Frameworks determine the crystalline geometry, the maximum porosities, and displacement of the cation in gas sorption, while associated cations directly affect the blockage of the functional sites and the thermal behavior of the frameworks. This work contributes new insights into the efficient design of zeolites for gas separation applications and highlights the significant role of the trapdoor mechanism.

Impact of Solder Voids on IGBT Thermal Behavior: A Multi-Methodological Approach

This study investigates the thermal behavior of Insulated Gate Bipolar Transistors (IGBTs) with a focus on the influence of solder voids within the device. Utilizing a combination of Finite Element Method (FEM) simulations, X-ray imaging, and SEM-EDX analysis, we accurately modeled the internal structure of IGBTs to assess the impact of void characteristics on thermal resistance. The findings reveal that the presence and characteristics of solder voids—particularly their size, number, and distribution—significantly affect the thermal resistance of IGBT devices. Experimental measurements validate the FEM model’s accuracy, confirming that voids disrupt the heat flow path, which can lead to increased thermal resistance and potential device failure. Five regression models, including Gaussian process regression (GPR) and neural networks, were employed to predict the thermal resistance based on void characteristics, with the GPR models demonstrating superior performance. The optimal GPR RQ model consistently provided accurate predictions with an RMSE of 0.0050 and R2 of 0.9728. Using the void percentage as the only input parameter for the regression models significantly impacted the prediction accuracy, showing the importance of the void extraction method. This study shows the necessity of minimizing solder voids and offers a robust methodological framework for a better prediction of the reliability of IGBTs.

Control of Three-Dimensional Natural Convection of Graphene–Water Nanofluids Using Symmetrical Tree-Shaped Obstacle and External Magnetic Field

This numerical investigation explores the enhanced control of the 3D natural convection (NC) within a cubic cavity filled with graphene–water nanofluids, utilizing a bottom-center-located tree-shaped obstacle and a horizontal magnetic field (MF). The analysis includes the effects of the Rayleigh number (Ra), the solid volume fraction of graphene (φ), the Hartmann number (Ha), and the fins’ length (W). The results show complex flow patterns and thermal behavior within the cavity, indicating the interactive effects of nanofluid properties, the tree-shaped obstacle, and magnetic field effects. The MHD effects reduce the convection, while the addition of graphene improves the thermal conductivity of the fluid, which enhances the heat transfer observed with increasing Rayleigh numbers. The increase in the fins’ length on the heat transfer efficiency is found to be slightly negative, which is attributed to the complex interplay between the enhanced heat transfer surface area and fluid flow disruption. This study presents an original combination of non-destructive methods (magnetic field) and a destructive method (tree-shaped obstacle) for the control of the fluid flow and heat transfer characteristics in a 3D cavity filled with graphene–water nanofluids. In addition, it provides valuable information for optimizing heat transfer control strategies, with applications in electronic cooling, renewable energy systems, and advanced thermal management solutions. The application of a magnetic field was found to reduce the maximum velocity and total entropy generation by about 82% and 76%, respectively. The addition of graphene nanoparticles was found to reduce the maximum velocity by about 5.5% without the magnetic field and to increase it by 1.12% for Ha = 100. Varying the obstacles’ length from W = 0.2 to W = 0.8 led to a reduction in velocity by about 23.6%.

Accelerated Discovery of (TiZrHf)x(NbTa)1- x High-Entropy Alloys With Superior Thermal Stability and a New Crystallization Mechanism.

Nanocrystalline (nc) metals are generally strong yet thermally unstable, rendering them difficult to process and unsuitable for use, particularly at elevated temperatures. Nc multicomponent and high-entropy alloys (HEAs) are found to offer enhanced thermal stability but only in a few empirically discovered systems out of a vast compositional space. In response, this work develops a combinatorial strategy to accelerate the discovery of nc-(TiZrHf)x(NbTa)1- x alloy library with distinct thermal stability, in terms of phases and grain sizes. Based on synchrotron X-ray diffraction and electron microscopy characterizations, a phase transition is observed from amorphous-crystalline nanocomposites to a body-centered cubic (bcc) phase upon annealing. With increased NbTa content (decreased x value), the system tends to achieve thermally stable dual bcc phases upon annealing; in contrast, alloys with increased TiZrHf content (x > 0.6) maintain a single-composition nanocomposite state, impeding crystallization and grain growth. This investigation not only broadens the understanding of thermal stability but also delves into the onset of crystallization in HEA systems.

LATTICE DYNAMICAL STUDY OF THORIUM SULPHIDE

Thorium sulfide (ThS) is a chemical compound composed of thorium and sulfur atoms, with the chemical formula ThS. It belongs to the class of sulfides. To understand the dimensional stability and thermal behaviour of thorium sulphide (ThS), a lattice dynamical research issued to investigate its vibrational characteristics. We study the density of states (DOS) and phonon dispersion in the 50–60 GHz frequency region using computational techniques. Important information about the stability of the ThS crystal structure are given by the phonon dispersion curves, namely the presence of imaginary phonon frequencies that point to dynamical stability. We identify the major modes of vibration and their contributions to the thermodynamic properties of ThS through studying the phonon density of states.Van der Waals' three-body force shell model is used in this study to theoretically investigate the lattice dynamical behaviour of (ThS...). Elastic constants, pressure derivatives, dispersion relation curve, combined density of states, equation of state, and specific ultrasonic properties of the ThS are among the parameters for which calculated values are gave.The stability of the structure and vibrational properties of thorium sulphide are now better known by lattice dynamical study, which provides the way to its effective application in a range of technological uses, from nuclear reactors to the production of creative materials. Keywords: lattice, dynamics, thermal, vibrational

Efficient gradient heating-up approach for rapid growth of high-quality amorphous ZrO2 dielectric films

High-k oxide dielectric films are indispensable for low-power-consumption oxide thin-film transistors (TFTs) applied in advanced and portable electronics. However, high-quality oxide dielectric films prepared by solution process typically require sophisticated processes and long thermal annealing time, severely limiting both the throughput manufacturing and cost-effectiveness. In this study, the influence of different heating-up methods on the surface morphology and dielectric properties was systematically investigated. Gradient heating-up method could not only substantially improve the surface morphology and quality of high-k ZrO2 films but also efficiently shorten the annealing time. The gradient heating-up process was further designed on the basis of thermal behavior of the xerogel-like precursor, which successfully realize the preparation of high-quality ZrO2 films with an annealing time of 5 min (i.e. the efficiency of thermal treatment increased by about 89%). The ZrO2 film presented excellent dielectric properties, including a low leakage current density of ∼10−8 A cm−2 (at 2 MV cm−1 ), a large areal capacitance of 169 nF cm−2 and a high dielectric constant of 20.41 (1 MHz). Furthermore, InSnZnO TFT based on the ZrO2 gate dielectrics shows an acceptable device performances, such as a high carrier mobility of 2.82 cm2 V−1 s, a high on/off current ratio of ∼105 and a low subthreshold swing of 0.19 V decade −1 at a low operation voltage of 5 V. This work provide a highly promising approach to fabricate high-quality solution-processed high-k oxide dielectric films employed for large-scale and low-power-consumption electronics.

Evaluation of Green Biobased Plasticizers in Poly(vinyl chloride): Sustainability, Thermal Behavior, Mechanical Properties, and Durability

Evaluation of Green Biobased Plasticizers in Poly(vinyl chloride): Sustainability, Thermal Behavior, Mechanical Properties, and Durability

Harnessing Enhanced Flame Retardancy in Rigid Polyurethane Composite Foams through Hemp Seed Oil-Derived Natural Fillers.

Over the past few decades, polymer composites have received significant interest and become protagonists due to their enhanced properties and wide range of applications. Herein, we examined the impact of filler and flame retardants in hemp seed oil-based rigid polyurethane foam (RPUF) composites' performance. Firstly, the hemp seed oil (HSO) was converted to a corresponding epoxy analog, followed by a ring-opening reaction to synthesize hemp bio-polyols. The hemp polyol was then reacted with diisocyanate in the presence of commercial polyols and other foaming components to produce RPUF in a single step. In addition, different fillers like microcrystalline cellulose, alkaline lignin, titanium dioxide, and melamine (as a flame retardant) were used in different wt.% ratios to fabricate composite foam. The mechanical characteristics, thermal degradation behavior, cellular morphology, apparent density, flammability, and closed-cell contents of the generated composite foams were examined. An initial screening of different fillers revealed that microcrystalline cellulose significantly improves the mechanical strength up to 318 kPa. The effect of melamine as a flame retardant in composite foam was also examined, which shows the highest compression strength of 447 kPa. Significantly better anti-flaming qualities than those of neat foam based on HSO have been reflected using 22.15 wt.% of melamine, with the lowest burning time of 4.1 s and weight loss of 1.88 wt.%. All the composite foams showed about 90% closed-cell content. The present work illustrates the assembly of a filler-based polyurethane foam composite with anti-flaming properties from bio-based feedstocks with high-performance applications.

Impact of nuclear heating distribution on the structural behavior of ITER first wall panel 11

The ITER blanket system safeguards the Tokamak's Vacuum Vessel and ex-vessel components from thermal and nuclear loads induced by the plasma. It comprises two parts: the First Wall panel facing the plasma and the Shield Block that provides the bulk of the shielding. The First Wall panels consist of Beryllium tiles on a CuCrZr layer, supported by stainless-steel structures which are cooled using a pressurized water circuit at 40 bar with an inlet temperature of 70 °C.Fusion for Energy has updated the thermal and mechanical analyses of ITER First Wall Panel 11 in preparation for the serial manufacturing. The panel will face heat flux up to 2 MW/m2 from plasma radiation, in addition to the volumetric nuclear heating, and the electromagnetic loads. A model with an enhanced detailed 3D geometry and heterogeneous materials indicates a 25% reduction of the deposited heating compared to the previous 2D model, from 625.4 kW (2D) to 455.4 kW (3D).The study embraces numerous thermal and mechanical analyses using Ansys software v19.2, incorporating 2D and 3D nuclear heating data. Responses are then compared and thus the possible impact of the two distributions on the thermal and mechanical behavior of the Fist Wall Panel 11 is assessed.

Growth of Size-Tunable Ag2O Polyhedra and Revelation of Their Bulk and Surface Lattices.

By primarily adjusting the reagent amounts, particularly the volume of AgNO3 solution introduced, Ag2O cubes with decreasing sizes from 440 to 79 nm, octahedra from 714 to 106 nm, and rhombic dodecahedra from 644 to 168 nm are synthesized. 733 nm cuboctahedra are also prepared for structural analysis. With in-house X-ray diffraction (XRD) peak calibration, shape-related peak shifts are recognizable. Synchrotron XRD measurements at 100 K reveal the presence of bulk and surface layer lattices. Bulk cell constants also deviate slightly. They show a negative thermal expansion behavior with shrinking cell constants at higher temperatures. The Ag2O crystals exhibit size- and facet-dependent optical properties. Bandgaps red-shift continuously with increasing particle sizes. Optical facet effect is also observable. Moreover, synchrotron XRD peaks of a mixture of Cu2O rhombicuboctahedra and edge- and corner-truncated cubes exposing all three crystal faces can be deconvoluted into three components with the bulk and the [111] microstrain phase as the major component. Interestingly, while the unheated Cu2O sample shows clear diffraction peak asymmetry, annealing the sample to 450 K yields nearly symmetric peaks even when returning the sample to room temperature, meaning even moderately high temperatures can permanently change the crystal lattice.

Thermal Behavior of Composite Material Based on Phase Change Material/Plaster as Thermal Energy Storage in Multilayer Wall: Experimental Study.

This study aims to explore the effects of augmenting the mass proportion of a composite comprising paraffin and beeswax (PBPCM) within plaster, which influences the thermal insulation of a dual wall. This work is primarily based on the thermal properties of the composite material PBPCM/plaster with varying percentages of PBPCM. Various essential parameters, such as density, thermal conductivity, specific heat capacity, thermal diffusivity, and latent heat, were assessed and juxtaposed with those of conventional plaster for the PBPCM/plaster composite material. The evaluation of this composite material was executed through an experimental device on a laboratory scale. The obtained results show that the increase in the mass fraction of PBPCM in the plaster decreased the thermal conductivity of plaster more than 3 times, whereas this increase of the PBPCM fraction in plaster enhances heat retention, specifically in specific heat capacity under constant conditions. Nevertheless, in a dynamic state, thermal effusivity has the lowest value for 50% PBPCM. The recommendation is to utilize 50% PBPCM, as it yields an optimal thermal effusivity, and significant values of specific heat capacity and latent heat have been noted for this percentage of PBPCM, measuring 1263.77 kJ/kg K and 18.9 kJ, respectively. Additionally, an increase in the PBPCM percentage narrows the temperature range suitable for effective thermal energy storage.

Solid-state green synthesis of two (1:1) organic intermolecular compounds; their physico-chemical, thermal, single crystal growth, and atomic packing studies

The solid-state solvent free reaction method has been adopted for the one-pot synthesis of novel organic materials with utmost 100 % yield. To identify the composition forming the intermolecular compound (IMC), the solid-liquid equilibria of entire compositions have been studied by establishing the phase diagram of n, n-dimethylaminobenzaldehyde (DMAB) with anthranilamide (AN) and 2-chloro-4-nitro benzoic acid (CNBA). The structural changes and novelty of the IMCs to that of parents are studied using FTIR, NMR and X-ray diffraction. The studies of optical properties of intermolecular compounds using UV–vis absorption and fluorescence spectroscopy infer the significant fluorescence emission. The single crystals of both intermolecular compounds, ANDMAB and DMABCNBA, are grown from solution using slow evaporation technique. The single crystal X-ray diffraction studies reveal that IMC of AN and DMAB is a racemic mixture whereas IMC of DMAB and CNBA is a co-crystal, and both the crystals have crystallized in triclinic P1‾ space group. The thermal stability and thermal behaviors are also studied using the experimental heat of fusion values obtained from differential scanning calorimetry (DSC).

Dynamic Multi‐Physics Behaviors and Performance Loss of Cylindrical Batteries Upon Low‐Velocity Impact Loading

In challenging operational environments, Lithium‐ion batteries (LIBs) inevitably experience mechanical stresses, including impacts and extrusion, which can lead to battery damage, failure, and even the occurrence of fire and explosion incidents. Consequently, it is imperative to investigate the safety performance of LIBs under mechanical loads. This study is grounded in a more realistic coupling scenario consisting of electrochemical cycling and low‐velocity impact. We systematically and experimentally uncovered the mechanical, electrochemical, and thermal responses, damage behavior, and corresponding mechanisms under various conditions. Our study demonstrates that higher impact energy results in increased structural stiffness, maximum temperature, and maximum voltage drop. Furthermore, heightened impact energy significantly influences the electrical resistance parameters within the internal resistance. We also examined the effects of State of Charge (SOC) and C‐rates. The methodology and experimental findings will offer insights for enhancing the safety design, conducting risk assessments, and enabling the cascading utilization of energy storage systems based on LIBs.

Newtonian Heating in Magnetohydrodynamic (MHD) Hybrid Nanofluid Flow Near the Stagnation Point over Nonlinear Stretching and Shrinking Sheet

Hybrid nanofluids have demonstrated superior heat transfer performance in numerous applications. However, there remains a need for further research to broaden the scope of their potential applications. The unique behavior of hybrid nanofluids, driven by their potential for improved thermal efficiency, continues to be a focal point of investigation and exploration. This study focuses on the effects of Newtonian heating in MHD hybrid nanofluid near the stagnation point over a nonlinear stretching/shrinking sheet. The Tiwari and Das model, which is a single-phase model, was used to develop the mathematical model. The base fluid and the nanoparticles are assumed to be in thermal equilibrium; hence there is no thermal slip between them. The combination of metal (Cu) and metal oxide (Al2O3) nanoparticles with water (H2O) as the base fluid is used for the analysis. Furthermore, the governing equations are transformed using a similarity transformation technique into similarity equations, which are then solved numerically using a bvp4c function in MATLAB software. Numerical comparison with the published literature is conducted to validate the numerical results, and excellent agreement is found. The impact of physical parameters on the velocity, temperature, skin friction, and local Nusselt number is graphically deliberated. The outcomes suggest that non-unique solutions are found in a specific range of the shrinking parameter. It is also observed that increasing Cu (copper) nanoparticle volume fractions cause an increase in the skin friction coefficient and the local Nusselt number. The presence of magnetic and nonlinear parameters widens the range of solutions to exist while different observation is noticed with an increase in the volume fraction of Cu. Other than that, it has been shown that the Nusselt number increases as the magnetic parameter increases. Lastly, the rise of Newtonian heating contributes to an increase in the temperature profile. This investigation is crucial for understanding the thermal behavior of Cu-Al2O3/ H2O under the influence of physical factors like a magnetic field and Newtonian heating.

Temperature-dependent photoluminescence of novel Eu3+, Tb3+, and Dy3+ doped LaCa4O(BO3)3: Insights at low and room temperatures

This study explores the structural and optical qualities of LaCa4O(BO3)3 (LACOB) phosphors doped with Eu3+, Dy3+, and Tb3+ using a microwave-assisted sol-gel technique. It uncovers oxygen-related luminescence defects in LACOB, highlighting emission peaks at 489 and 585 nm for Dy3+, a distinct sharp peak at 611 nm for Eu3+ in the red spectrum, and a notable green emission for Tb3+ due to specific transitions. The photoluminescence (PL) analysis indicates that luminescence is optimized through precise doping, leveraging dipole interactions, and localized resonant energy transfer, which are influenced by dopant concentration and spatial configuration. Temperature studies show emission intensity variations, particularly noticeable below 100 K for Tb3+ doped samples, demonstrating the nuanced balance between thermal quenching and luminescence efficiency. This temperature dependency, alongside the identified optimal doping conditions, underscores the potential of these materials for advanced photonic applications, offering insights into their thermal behavior and emission mechanisms under different conditions.

Effect of partial substitution of K2O by MgO on the structure, and thermal, physical, optical properties and crystallization behaviour of K2O–MgO–B2O3–P2O5 glasses

In this work, a series of K2O–MgO–B2O3–P2O5 (KMBP) glasses were prepared by the melt-quenching method and the glass-ceramics were prepared by the one-step heat treatment. The thermal, structural, physical and optical properties, as well as the crystallization behaviour of the KMBP system, were investigated in detail using characterization techniques such as DSC, XRD, SEM, FTIR, transmittance spectroscopy and microhardness. As indicated by DSC, the thermostability and glass-forming ability were gradually enhanced through the partial substitution of K2O by MgO. XRD showed that the main crystalline phases of the glass-ceramics (GC) were gradually converted from the P–Mg–K–O based crystalline phases to the P–Mg–O based and the P–Al–O based crystalline phases. The SEM results indicated that tiny grain-like crystals were successfully precipitated from the parent glasses after heat treatment. The deconvoluted FTIR spectra results showed a gradual conversion of the [BO3] and [PO3] units towards the [BO4] and [PO4] units with the increase of the MgO contents. The increase in the degree of glass network polymerization was the essential reason for the increment in the microhardness of the parent glasses. The microhardness of GC featured a trend concordant with the crystallinity of the crystalline phases. The values of metallization criteria (MC) between 0.34 and 0.45, as well as the higher values of third-order nonlinear polarizability (χ(3)) and nonlinear refractive index (nnl) are indicative of the good suitability of the KMBP glasses for the nonlinear optical applications.

Investigating the CMAS corrosion resistance and thermal cycling failure behavior of porous thermal barrier coatings with different morphologies prepared by plasma spraying

This study investigates the influence of two-phase powder feeding spacing on the thermal cycling and CMAS corrosion resistance of the thermal barrier coatings (TBCs). Porous thermal barrier coatings with varying microstructures were prepared using the embedded micro agglomerated particle (EMAP) coating preparation method, which is based on conventional yttrium stabilized zirconia (YSZ) coatings. The method involved changing the powder feeding spacing. TBCs' failure mode and microstructure are investigated under complex service conditions. The corrosion resistance, thermal cycling life, hardness, and elastic modulus of TBCs are investigated by thermal cycling-CMAS experiments and isothermal corrosion tests. The EMAP coating has a good service life in the thermal cycling-CMAS tests, with a lower hardness, lower elasticit modulus and larger surface roughness than conventional coatings. This research aims to provide a strategy to optimize structure for TBCs with excellent comprehensive performance.