Thermal Aging Conditions Research Articles

High-Temperature Behavior of Pd/MgO Catalysts Prepared via Various Sol–Gel Approaches

A series of Pd/MgO catalysts based on nanocrystalline MgO were prepared via different sol–gel approaches. In the first two cases, palladium was introduced during the gel preparation, followed by drying it in supercritical or ambient conditions. In the third case, aerogel-prepared MgO was impregnated with an ethanol solution of Pd(NO3)2. The prepared catalysts differ in particle size and oxidation state of palladium. The catalytic performance and thermal stability of the samples were examined in a model reaction of CO oxidation at prompt thermal aging conditions. The as-prepared and aged materials were characterized by low-temperature nitrogen adsorption, UV-vis spectroscopy, X-ray photoelectron spectroscopy, transmission electron microscopy, and ethane hydrogenolysis testing reaction. The highest initial activity (T50 = 103 °C) was demonstrated by the impregnated sample, containing Pd0 particles of 3 nm in size. The lowest T50 value (215 °C) after aging at 1000 °C was demonstrated by the impregnated Pd/MgO-WI sample. The high-temperature behavior of the catalysts was found to be affected by the initial oxidation state and dispersion of Pd. Two deactivation mechanisms, such as the agglomeration of Pd particles and migration of small Pd species into the bulk of the MgO support with the formation of Pd-MgO solid solutions, were discussed.

Partial substitution of rhodium with ruthenium in Pd-Rh nanoalloys and its impact on catalytic characteristics

In the present work, alumina-supported trimetallic Pd-Rh-Ru catalysts were synthesized and studied in comparison with the bimetallic Pd-Rh reference sample. The alloy nanoparticles were formed on the surface of the alumina support by thermolysis of the complex salts [Rh(NH3)5Cl][Pd(NO2)4] and [Rh(NH3)5Cl]0.5[Ru(NH3)5Cl]0.5[Pd(NO2)4], preliminary deposited via an incipient wet impregnation method. The influence of the conditions of the thermolysis process on the phase composition of the final products and the size of the trimetallic particles was established. Thus, nanoscale trimetallic (Rh-Ru-Pd) alloy particles of a given composition were obtained. The catalytic performance of the alumina-supported samples was examined in a CO oxidation reaction under prompt thermal aging conditions. It was ascertained that the addition of ruthenium only improves both the initial activity and thermal stability of the catalytic system. The state of each metal in the alloy nanoparticles was characterized by diffuse reflectance UV–vis spectroscopy and X-ray photoelectron spectroscopy.

Microstructural Modifications and Failure Mechanisms of an Aluminum‐Based Abradable Coating System during Isothermal and Cyclic Aging

Abradable systems are used in the aeronautical industry to improve the efficiency of gas turbine. Those materials are exposed in service to temperature up to 450 °C. The increase in gas turbine efficiency requires to increase the operating temperature and therefore the service temperature of abradable coating. The present study focuses on the isothermal and cyclic thermal aging of the Al–Si abradable coating system in a laboratory air at high temperature up to 500 °C. The investigation encompasses the microstructural evolution, phase transformation, and the formation of cracks, along with their interrelated effects. During aging, silicon particles precipitate in the abradable top coat. In addition, coarsening of those particles is observed and the coarsening kinetics appears to be faster in cyclic thermal aging conditions compared to isothermal aging. During cyclic and isothermal aging, brittle aluminides develope at the abradable top–coat/bond–coat interface, due to the interdiffusion of Al and Ni species. During cyclic aging, thermal cycles create thermomechanical stress at the top‐coat/bont‐coat interface due to coefficient of thermal expansion mismatch between the Al‐Si deposit and intermetallic phases. The stress generated results in the formation of cracks and porosities at the top–coat/bond–coat interface resulting in a dramatic failure of the system.

Long-term evolution of Ti-Cu amorphous film: Agglomeration and crystallization behaviors of Cu

Sometimes the films deposited by magnetron sputtering are in a metastable state. The films tend to transition to the equilibrium phase, which is crucial for the stability of the microstructure and properties of the films in practical applications. In this study, Ti-Cu films were deposited using a high-power pulsed magnetron sputtering technique, and the evolution of the microstructure of the film under natural aging and thermal aging conditions was systematically investigated. The results showed that the as-deposited Ti-Cu film was amorphous, and as the aging time increased, particles comprising Cu agglomerates and crystalline phases were gradually formed in the film. During aging treatments, Cu agglomerates at the Ti-Cu film led to strong scattering and absorption of the incident light, resulting in reflectance losses. Cu agglomerates at the film was more intense under thermal aging conditions than under natural aging conditions, which was attributed to the fact that the provision of additional temperature could accelerate the diffusion of the smaller Cu atoms in the Ti-Cu amorphous film. Exploring the long-term evolution of the Ti-Cu film structure will provide theoretical guidance for the stability of films in practical applications.

Long-Term Thermal Stabilization of Poly(Lactic Acid).

To use polylactic acid in demanding technical applications, sufficient long-term thermal stability is required. In this work, the thermal aging of polylactic acid (PLA) in the solid phase at 100 °C and 150 °C is investigated. PLA has only limited aging stability without the addition of stabilizers. Therefore, the degradation mechanism in thermal aging was subsequently investigated in more detail to identify a suitable stabilization strategy. Investigations using nuclear magnetic resonance spectroscopy showed that, contrary to expectations, even under thermal aging conditions, hydrolytic degradation rather than oxidative degradation is the primary degradation mechanism. This was further confirmed by the investigation of suitable stabilizers. While the addition of phenols, phosphites and thioethers as antioxidants leads only to a limited improvement in aging stability, the addition of an additive composition to provide hydrolytic stabilization results in extended durability. Efficient compositions consist of an aziridine-based hydrolysis inhibitor and a hydrotalcite co-stabilizer. At an aging temperature of 100 °C, the time until significant polymer chain degradation occurs is extended from approx. 500 h for unstabilized polylactic acid to over 2000 h for stabilized polylactic acid.

Time domain NMR evaluation of thermal and thermochemical aging of nitrile rubber on crosslinking and mechanical properties

This study investigates the impact of aging on nitrile rubber (NBR) compositions under thermal and thermochemical aging conditions. The effects of aging were assessed using the 1H Double Quantum Time Domain NMR (DQ-NMR) technique, providing molecular-scale insights into average cross-link density, spatial heterogeneity, and network inelastic defects. The aging's influence on the macroscopic mechanical properties of NBR, including hardness, elongation, and stress at break, known to be closely related to cross-linking, was examined. It was observed that temperature-induced aging affected NBR differently based on the acrylonitrile content and solvent absorption capacity. 1H Double Quantum Time Domain NMR provided evidence of increasing heterogeneous cross-linking, which created a denser network structure. The changes in mechanical properties during aging were consistent with the NMR analyses, providing valuable insights for understanding, customizing, and predicting the service life of a specific O-Ring based NBR formulation.

Insulation Resistance Degradation Models of Extruded Power Cables under Thermal Ageing

Insulation resistance (IR) is an essential metric indicating insulation conditions of extruded power cables. To deliver reliable IR simulation as a reference for practical cable inspection, in this paper, four IR degradation models for cross-linked polyethylene-insulated cables under thermal ageing are presented. In addition, the influences of methodologies and temperature profiles on IR simulation are evaluated. Cable cylindrical insulation is first divided into sufficiently small segments whose temperatures are simulated by jointly using a finite volume method and an artificial neural network to model the thermal ageing experiment conditions. The thermal degradation of IR is then simulated by dichotomy models that randomly sample fully degraded segments based on an overall insulation (layer) ageing condition estimation and discretization models that estimate the gradual degradation of individual segments, respectively. Furthermore, uniform and non-uniform temperature profiles are incorporated into dichotomy and discretization models, respectively, for a comparison. The IR simulation results are not only compared between different models, but also discussed around the sensitivity of IR simulation to segment sizes and degradation rates. This provides cable assessment engineers with insights into model behaviour as a reference for their selection of appropriate IR degradation models.

Degradation behavior and ageing mechanism of E-glass fiber reinforced epoxy resin composite pipes under accelerated thermal ageing conditions

In this work, accelerated ageing experiments with circulating air and simulated oilfield water were carried out at 95 °C on aromatic amine-cured GFRP pipes used in oilfield environments, with effective ageing times of 5000 h and 3000 h respectively. The differences in ageing behavior and ageing mechanisms of the GFRP tubes at different times under the two conditions were then analyzed and discussed. The changes in the apparent morphology and microstructure of the samples after thermal ageing were first observed using optical microscopy and scanning electron microscopy, and the results demonstrated that the thermal oxygen environment triggered more drastic color changes and obvious oxidation layers. The resin matrix manifests a large number of nano-scale micropores and modest matrix shrinkage pores in the micron size range, this is accompanied by damage to the fiber cross-section. Hydrothermal ageing causes further dissolution of the surface resin and dissolution of the exposed fibers. ATR-FTIR analysis verifies the increase in CO bonding of the ester group during thermal oxidation and the decreasing strength of the C–O–C and C–H bonds, while the behavior of ageing water absorption and glass fiber hydrolysis is illustrated by changes in the intensity of the –OH and Si–O characteristic bands. NMR hydrogen spectroscopy verified the formation of amides, methyl ethers and carboxylic acids in the thermal oxidation products of epoxy resins. Furthermore, the decay pattern of the circumferential tensile strength indicates that the hydrothermal environment has a more significant effect on the mechanical properties of GFRP pipes, which is attributed to the physical dissolution of the surface resin, significant hydrolytic damage to the surface exposed fibers, and the combined damage to the resin-fiber interfacial bonding by chloride ions in simulated oilfield water.

Exploring the effects of thermal aging on scratch resistance of carbon fiber reinforced composite materials: A comprehensive study

AbstractThis paper investigates the scratch behavior of carbon fiber reinforced composites (CFRCs) under thermal aging conditions. Scratch depth was analyzed with respect to three parameters: velocity, thermal cycle, and direction of the scratch. The results showed that thermal aging has a significant effect on the scratch behavior of CFRCs, with an increase in thermal cycle leading to an increase in scratch depth. The scratch depth was also found to be greater in the weft direction compared to the warp direction, which can be attributed to the difference in fiber arrangement and orientation in the CFRC material. The analysis of variance (ANOVA) was performed to investigate the effect of thermal aging on the scratch behavior of CFRCs. The ANOVA results revealed that the direction of the scratch has a significant effect on scratch depth, with the weft direction showing greater scratch depth compared to the warp direction. The surface roughness of CFRCs was analyzed under thermal aging conditions and with an increase in thermal cycle leading to an increase in surface roughness. The roughness values were found to be higher in the weft direction compared to the warp direction, which can be attributed to the difference in fiber arrangement and orientation in the CFRC material.

Thermal ageing effect on solute segregation and precipitation in the heat-affected-zone of dissimilar metal welds for nuclear power plants

Solute segregation in the carbon-depleted (CDZ) heat-affected zone of dissimilar metal welds (DMW) designed for nuclear power plant EPRTM reactors has been investigated by atom probe tomography (APT) and related to the mechanical properties (toughness test). The analysis of grain boundaries (GBs) by APT allowed the quantification of the P segregation and other solute elements, in all the analyzed samples, before and after long-term ageing heat treatments. The post-weld stress-relief heat treatment applied to the samples before the ageing heat treatments leads to important GBs segregation levels. Following thermal ageing treatments allow a relative increase of GB segregation. P segregation increases with the various thermal ageing conditions. The experimental data were used to model P segregation in high-angle GBs. The simulations show that P segregation is kinetically limited by bulk diffusion, explaining the observed P segregation increase with temperature. P segregation in GBs in the CDZ of the DMW should remain low compared to the expected equilibrium segregation level during the entire reactor service. In addition to solute segregation in extended defects, APT measurements revealed the presence of Cu-rich clusters in GBs, dislocations, and grains in all the aged samples. These clusters were not observed in the sample before ageing.

Research on dynamic characteristic of compressor RIP under thermal oxygen aging and variable preload conditions

The dynamic characteristics of rubber isolation pad (abbreviated as RIP) after service under the high temperature thermal oxygen aging and the variable preloads have preload dependence and thermal oxygen aging dependence, which is a crucial problem for matching the vibration isolation system of air conditioner compressor to reveal the dynamic characteristic mechanism of the RIP with different preloads and thermal oxygen aging conditions. The Peck model is first introduced to characterize the thermal oxygen aging factor, the fractional derivative Kelvin-Voigt thermal oxygen aging-perturbation model (FDKVTPM) and the Coulomb frictional thermal oxygen aging-perturbation model (CFTPM) are established to describe the frequency dependence and the amplitude dependence, respectively. The thermal oxygen aging-dynamic characteristic model of the RIP is built by considering the influence of variable preloads, the model parameters under different preloads are further identified, the validity of the model was examined by the experimental data. The concepts of the stiffness transition point (STP) and the stiffness transition frequency (STF) are innovatively proposed to better describe softening effect of the RIP under variable preload and variable amplitude working conditions. The results show that the static stiffness of RIP increases by 20.7%, the dynamic stiffness increases by 9.3%, and the loss factor decreases by 35% after thermal oxygen aging under different preload conditions, which can lay a theoretical foundation for in-depth study of the stiffness matching and optimization of air conditioner compressor with the RIP.

Ternary Ni-Ce-Mg-O Composites: In-Depth Optical Spectroscopy Study and Catalytic Performance in CO Oxidation

In the present work, ternary Ni-Ce-Mg-O composites containing various amounts of NiO and CeO2 were synthesized via a sol-gel approach. Aqueous solutions of cerium and nickel nitrates were introduced at the stage of hydrolysis of magnesium methoxide, which allowed for avoiding the use of expensive organic precursors. It was revealed that the properties of the composites were defined by the complex interactions between NiO, CeO2, and MgO components. In order to perform an in-depth characterization of the prepared samples, diffuse reflectance UV–vis and Raman spectroscopies were applied. According to the results of these methods, Mg2+ ions did not substitute Ce4+ ions in the CeO2 lattice. However, in the case of the Ni-containing samples, approximately 2–3% of the Ce4+ ions were substituted by Ni2+, thus resulting in the formation of vacancies in the CeO2. The strong interaction of NiO with MgO predictably resulted in the formation of NixMg1−xO solid solutions. When the NiO content in the sample was 20 wt%, the composition of the formed solid solution was estimated to be Ni0.60Mg0.40O. In addition, the presence of CeO2 affected the texture of the ternary composites, thus leading to a slight decrease in the specific surface area. The catalytic performance of the Ni-Ce-Mg-O composites was examined in the CO oxidation reaction under prompt thermal aging conditions. The choice of reaction conditions was due to a high sensitivity of the CO oxidation response toward the available metal surface area and possible metal-support interactions.

Structural Changes and Very-Low-Frequency Nonlinear Dielectric Response of XLPE Cable Insulation under Thermal Aging.

The structural changes and very-low-frequency (VLF) nonlinear dielectric responses are measured to evaluate the aging state of cross-linked polyethylene (XLPE) in power cables under various thermal aging conditions. For this purpose, the accelerated thermal aging experiments were performed on XLPE insulation materials at 90 °C, 120 °C and 150 °C with different durations of 240 h, 480 h and 720 h, respectively. The Fourier transform infrared spectrum (FTIR) characterization and differential scanning calorimeter (DSC) were tested to analyze the influence of different aging on physicochemical properties of XLPE insulation. Besides, the VLF dielectric spectra show that the permittivity and dielectric loss change significantly in the VLF range from 1 mHz to 0.2 Hz. A voltage-current (U-I) hysteresis curve referring to a standard sinusoidal voltage and the response current were introduced to characterize the nonlinear dielectric properties of XLPE insulation caused by thermal aging.

Studies on High-Temperature Evolution of Low-Loaded Pd Three-Way Catalysts Prepared by Laser Electrodispersion.

Pd/Al2O3 catalyst of the "crust" type with Pd loading of 0.03 wt.% was prepared by the deposition of 2 nm Pd particles on the outer surface of the alumina support using laser electrodispersion (LED). This technique differs from a standard laser ablation into a liquid in that the formation of monodisperse nanoparticles occurs in the laser torch plasma in a vacuum. As is found, the LED-prepared catalyst surpasses Pd-containing three-way catalysts, obtained by conventional chemical synthesis, in activity and stability in CO oxidation under prompt thermal aging conditions. Thus, the LED-prepared Pd/Al2O3 catalyst showed the best thermal stability up to 1000 °C. The present research is focused on the study of the high-temperature evolution of the Pd/Al2O3 catalyst in two reaction mixtures by a set of physicochemical methods (transmission electron microscopy, X-ray photoelectron spectroscopy, and diffuse reflectance UV-vis spectroscopy). In order to follow the dispersion of the Pd nanoparticles during the thermal aging procedure, the testing reaction of ethane hydrogenolysis was also applied. The possible reasons for the high stability of LED-prepared catalysts are suggested.

Silicon carbide based nanocomposite of polythiophene with high thermally stable DC electrical conduction and ethanol sensing

Here in this work, we are reporting thermally stable DC electrical conductivity of silicon carbide nanocomposite with polythiophene and its sensing behavior towards ethanol. Polythiophene (PTh) and Polythiophene/SiC (PTh/SiC) nanocomposite were synthesized by in-situ process of polymerization via oxidation route using CTAB (cetyltrimethylammonium bromide) as a surfactant and characterized by X-rays diffraction (XRD), Fourier transforms infrared spectroscopy (FT-IR), Scanning electron microscopy (SEM) and Transmittance electron microscopy (TEM) analysis. Stability of DC electrical conductivity of PTh and PTh/SiC nanocomposite were examined at different temperature ranges from 50 °C to 130 °C in isothermal and cyclic conditions. PTh/SiC nanocomposite showed high steadiness of DC electrical conductivity than that of PTh in different thermal ageing conditions. Sensing behavior of PTh/SiC nanocomposite towards 1 M ethanol was recognized as steady with time and reversible in cyclic process.

A Reactive Molecular Dynamics Study on Crosslinked Epoxy Resin Decomposition under High Electric Field and Thermal Aging Conditions.

To reveal the microscopic mechanism of synergetic thermal-electrical degradation during a partial discharge process in epoxy insulation materials, the decomposition of crosslinked epoxy resin is investigated using reactive molecular dynamics simulations under high electric field and thermal degradation conditions. Bond-boost acceleration method is employed in reactive molecular dynamics simulations to successfully establish epoxy polymer models with a crosslink degree of 93%. Active molecular species derived from electrical partial discharges are considered in the current work. Small molecule products and decomposition temperature in the degradation process under an electric field are calculated to elucidate the effect of nitric acid and ozone molecules, being the active products generated by electrical partial discharges, on the synergetic thermal-electrical degradation of epoxy resin. Both nitric acid and ozone exacerbate thermal impact decomposition of crosslinked epoxy polymer by decreasing initial decomposition temperature from 1050 K to 940 K and 820 K, respectively. It is found that these active products can oxidize hydroxyl groups and carbon-nitrogen bridge bonds in epoxy molecular chains, leading to the aggravation of epoxy resin decomposition, as manifested by the significant increase in the decomposed molecular products. In contrast, thermal degradation of the epoxy resin without the active species is not expedited by increasing electric field. These strongly oxidative molecules are easily reduced to negative ions and able to obtain kinetic energies from electric field, which result in chemical corrosion and local temperature increase to accelerate decomposition of epoxy insulation materials.

Effects of Thiophene Degradation on the Corrosiveness of Oil and the Properties of Oil–Paper Insulation in the Oil-Immersed Transformers

As a non-corrosive inactive sulfur, thiophene is one of the most common sulfides in mineral oil, which are retained in oil and used for improving the oxidation stability of the oil. However, thiophene may be decomposed and form low-molecular sulfide with strong corrosiveness because of rapid energy accumulation under operating conditions of the oil-immersed power transformer. Thus, this study explored the effect of thiophene degradation on the corrosiveness and properties of insulating oil under thermal and electrical aging conditions, including a case investigation of sulfur corrosion of a 500-kV electric reactor and the accelerated aging experiments of oil–paper insulation. The results showed that the degradation and pyrolysis of thiophene depend on energy accumulation induced by thermal and electric fields in the oil-immersed transformers. Under the premise of thiophene without degradation and transformation, thiophene can still delay the deterioration of insulating oil due to its high oxidation resistance. The continuous energy accumulation induced by thermal and electric fields may cause the molecular chains of thiophene molecules to break and form some corrosive low-molecular sulfides, thereby resulting in the increase of the corrosiveness of oil, the decrease of the properties of oil–paper, and posing a huge corrosion threat to the oil-immersed transformer.

Effect of admixtures and PVA fiber on the mechanical properties of high strength cementitious grout

In order to seal the joints between the ultra-high-performance concrete (UHPC) permanent formworks, the high strength cementitious grout (HSCG) was investigated in the presented work. The water reducer content and the water to binding materials (W/B) ratio of the grout were modified to meet the grout fluidity requirement, and then the effects of three commonly used admixtures (i.e., hydrophobic powders (HP), expansive agents (EA), and redispersible polymer powders (RPP)) and PVA fibers on the compressive, tensile, flexural, and adhesive strengths of the HSCG were investigated. In addition to the normal condition, the adhesive strengths under the soaked condition and the thermal aging condition were also evaluated. The HP worsen all strength index, especially the adhesive strength, while the appropriate utilization of the EA could improve all strength indexes by more than 12%. With the addition of RPP, the adhesive strengths under the soaked and thermal aging conditions could be significantly enhanced by over 85%. The PVA fiber could also enhance the normal adhesive strength by 20.5%. Based on the experimental results, the recommended contents of the EA, RPP, and PVA fibers were 6%, 2%, and 0.3%, respectively, while the HP was not suggested for the HSCG due to its adverse effect on the mechanical performances.

Aging of UV curable PDMS developed for large-scale, high viscosity stereolithography

Polydimethylsiloxane (PDMS) elastomers are silicone rubbers that find widespread application in both academic and industrial settings. This study investigates the use of photosensitive platinum catalysts for UV-activated hydrosilylation of PDMS, which enables the additive manufacturing of PDMS objects through techniques such as stereolithography. Specifically, this study focuses on understanding the aging behavior of Pt-catalyzed, UV-curable PDMS samples, including their mechanical behavior under thermal and UV-accelerated aging conditions. The results show that the Pt-catalyzed, UV-curable PDMS introduced in this research is ‘under-cured’ after being printed and will slowly evolve over time resulting in increased stiffness and decreased elongation, likely due to the formation of additional crosslinks. FTIR spectroscopy indicates that no new chemical bonds or functional groups are generated through the aging process, suggesting that no thermal degradation or polymer chain scissions occur in the polymer matrix. Overall, this PDMS formulation exhibits greater mechanical strength and significantly less reduction in strength with aging, compared with the commonly used, UV-curable thiol-ene PDMS.

Research Progress of Steels for Nuclear Reactor Pressure Vessels.

The nuclear reactor pressure vessel is an important component of a nuclear power plant. It has been used in harsh environments such as high temperature, high pressure, neutron irradiation, thermal aging, corrosion and fatigue for a long time, which puts forward higher standards for the performance requirements for nuclear pressure vessel steel. Based on the characteristics of large size and wall thickness of the nuclear pressure vessel, combined with its performance requirements, this work studies the problems of forging technology, mechanical properties, irradiation damage, corrosion failure, thermal aging behavior and fatigue properties, and summarizes the research progress of nuclear pressure vessel materials. The influencing factors of microstructures evolution and mechanism of mechanical properties change of nuclear pressure vessel steel are analyzed in this work. The mechanical properties before and after irradiation are compared, and the influence mechanisms of irradiation hardening and embrittlement are also summarized. Although the stainless steel will be surfacing on the inner wall of nuclear pressure vessel to prevent corrosion, long-term operation may cause aging or deterioration of stainless steel, resulting in corrosion caused by the contact between the primary circuit water environment and the nuclear pressure vessel steel. Therefore, the corrosion behavior of nuclear pressure vessels materials is also summarized in detail. Meanwhile, the evolution mechanism of the microstructure of nuclear pressure vessel materials under thermal aging conditions is analyzed, and the mechanisms affecting the mechanical properties are also described. In addition, the influence mechanisms of internal and external factors on the fatigue properties, fatigue crack initiation and fatigue crack propagation of nuclear pressure vessel steel are analyzed in detail from different perspectives. Finally, the development direction and further research contents of nuclear pressure vessel materials are prospected in order to improve the service life and ensure safe service in harsh environment.