The postyield rheological regime is investigated in sheared magnetic field-responsive composites (i.e. carbonyl iron based magnetorheological fluids). When subjected to uniaxial DC fields, high-speed videomicroscopy techniques and dedicated image analysis tools demonstrate that dispersed magnetic microparticles self-assemble to form concentric layered patterns above a particular shear rate (). This critical shear rate for layer formation is dictated by a critical Mason number 1 that is associated to the destruction of the last doublet in the chain-like aggregates. The number of layers, mean width, percentage of occupation and mean period are found to be very weakly dependent on the shear rate in start-up shearing flow tests. Experimental data for the mean period are in good agreement with an energy minimization theory.
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