Effect Of Texture Research Articles

Synergetic effect of initial shear texture and grain size gradient on plastic deformation of gradient interstitial free (IF) steel

Synergetic effect of initial shear texture and grain size gradient on plastic deformation of gradient interstitial free (IF) steel

Optimization design of irregular grooved texture on the surface of sliding pair based on adaptive genetic algorithm

PurposeThis study aims to investigate the effects of irregular groove textures on the friction and wear performance of sliding contact surfaces. These textures possess multiple depths and asymmetrical features. To optimize the irregular groove texture structure of the sliding contact surface, an adaptive genetic algorithm was used for research and optimization purposes.Design/methodology/approachUsing adaptive genetic algorithm as an optimization tool, numerical simulations were conducted on surface textures by establishing a dimensionless form of the Reynolds equation and setting appropriate boundary conditions. An adaptive genetic algorithm program in MATLAB was established. Genetic iterative methods were used to calculate the optimal texture structure. Genetic individuals were selected through fitness comparison. The depth of the groove texture is gradually adjusted through genetic crossover, mutation, and mutation operations. The optimal groove structure was ultimately obtained by comparing the bearing capacity and pressure of different generations of micro-convex bodies.FindingsAfter about 100 generations of iteration, the distribution of grooved textures became relatively stable, and after about 320 generations, the depth and distribution of groove textures reached their optimal structure. At this stage, irregular texture structures can support more loads by forming oil films. Compared with regular textures, the friction coefficient of irregular textures decreased by nearly 47.01%, while the carrying capacity of lubricating oil films increased by 54.57%. The research results show that irregular texture structures have better lubrication characteristics and can effectively improve the friction performance of component surfaces.Originality/valueSurface textures can enhance the friction and lubrication performance of metal surfaces, improving the mechanical performance and lifespan of components. However, surface texture processing is challenging, as it often requires multiple experimental comparisons to determine the optimal texture structure, resulting in high trial-and-error costs. By using an adaptive genetic algorithm as an optimization tool, the optimal surface groove structure can be obtained through simulation and modeling, effectively saving costs in the process.

Sliding of water droplets onto a textured metal surface

Technologies for catching fluid from a steam mixture in the form of small droplets using the lattices or metal plates located at a certain angle are used in many industrial installations. Conducting experimental studies of the processes of collision and draining the drops of fluid on the surfaces of the metal is relevant for increasing the efficiency of gathering fluid from the steam-air mixture in industrial plants. Accordingly, the purpose of this work was to analyze the effect of the texture of the metal surface on the characteristics of the process of spreading water drops after their fall. The experiments were carried out at the setup, which is based on the shadow technique. The height of liquid droplets and the angle of the substrate inclination were varied. To assess the effect of texture on the characteristics of the spreading of water drops on the surface of brass substrates, microgrooves were applied by a grinder. It was found out that after dosing, the drop stretched along the grooves. The left and right contact angles (LCAs and RCAs), measured perpendicular to the grooves, increased by 15% compared to the angles measured on the polished surface of the substrate. It was established that after pinning the drops on the tilted surface, the difference between the LCAs, measured in parallel and perpendicular to the grooves, increased by more than 35%.

RETRACTED ARTICLE: Tribological Behavior for Vein-bionic Textured Cylindrical Roller Thrust Bearing System Under Starved Lubrication

We, the Editors and Publisher of Tribology Transactions, have retracted the following article: Chao Zhao, Ruxin Liu, Kaiqing Qiao, Lixia Ying, Zhiyong Wang, Jiashuai Hu & Risheng Long (2023) Tribological Behavior for Vein-bionic Textured Cylindrical Roller Thrust Bearing System Under Starved Lubrication, Tribology Transactions, DOI: https://doi.org/10.1080/10402004.2023.2275687. Since publication, significant concerns have been raised about the fact that this article appears to have substantial reuse of figures and images, as well as text overlap with the following article, by one of the same authors, which is not clearly cited or referenced: Long, R., Zhao, C., Zhang, Y. et al. Effect of vein-bionic surface textures on the tribological behavior of cylindrical roller thrust bearing under starved lubrication. Sci Rep 11, 21238 (2021). https://doi.org/10.1038/s41598-021-00800-x. Figure 7 in the Tribology Transactions article has significant similarity to Figure 5 in the Scientific Reports article. Some of the specimens appear to be relabeled to make them look like new and different results. We have also identified some background images, such as test rig set up, that appear copied from the Scientific Reports article to the Tribology Transactions article without acknowledgement of the original source. Upon query, the author has not been able to provide a satisfactory explanation for this significant level of overlap. As this is a serious breach of our Editorial Policies, we are retracting the article from the journal. The corresponding author has agreed to retract the article. We have been informed in our decision-making by our editorial policies and the COPE guidelines. The retracted article will remain online to maintain the scholarly record, but it will be digitally watermarked on each page as ‘Retracted’.

Improved Wear Profile Modeling of Planetary Roller Screw Mechanism With Thread Optimization

Abstract A systematic process of matrices-based wear profile modeling and a new optimization approach for planetary roller screw mechanism (PRSM) was proposed in this paper to improve the anti-wear performance with varied thread geometries. The wear evolution characteristics of thread surfaces for convex–concave contact and convex–straight contact were captured by incorporating updated axial clearances originated from accumulated thread wear, which provides a new perspective to predict the wear process of PRSM. The results show that the wear depth in convex–concave contact is 22% shallower than convex–straight contact with 105 numbers of cycles, which suggests thread wear can be limited with plausible geometrical parameters. Further analysis showed that as the surface roughness increases, the true equivalent pressure, the plastic strain, and the maximum wear depth become larger. In addition, the effect of the surface textures on the tribological properties of threads is also discussed to improve the applicability of the proposed methodology.

Effect of microstructure and texture of AZ31 magnesium alloy substrate on nucleation and growth of biomimetic calcium phosphate coating

Magnesium has a special place in biomedical applications due to its biocompatibility and biodegradability properties. The high corrosion rate of magnesium in the body environment requires the use of a biocompatible coating such as calcium phosphate. In this paper, the effect of microstructure and crystalline texture of AZ31 magnesium alloy substrate on the morphology of calcium phosphate coating and the corrosion behavior of the material was investigated. The results imply that apatite crystals can form and grow on the surfaces of the biomimetic coating after soaking in simulated body fluid (SBF). The corrosion behavior of the material was investigated using an electrochemical polarization test in SBF solution for 3 days. The results showed that changes in the microstructure and crystalline texture of the substrate changed the coating morphology so that the growth of calcium phosphate changed from a rod-shaped with a diameter of 100–150 nm to a blade-shaped with a thickness of 20–50 nm. An increase in the corrosion resistance of the coated specimens with the corrosion rate of 0.65 mm/year was obtained compared to the uncoated specimen with the corrosion rate of 2.62 mm/year.

Effect of texture on the mechanical and micromechanical properties of a dual-phase titanium alloy

The room temperature deformation behaviors of Ti–6Al–4V were investigated using crystal plasticity (CP) simulations to analyze the influence of texture on the mechanical and micromechanical properties of the alloy. The equiaxed microstructure with four different textures, namely random, basal, basal/transverse, and transverse, were generated using Dream 3D software. The alloy with random texture was used to study the influence of basal and prism critical resolved shear stress (CRSS) on the alloy properties. The findings revealed that the strength of the alloy is more sensitive to an increase in basal CRSS, whereas an increase in prism CRSS significantly affects plasticity. The analysis of microstructural stress and strain showed that the hard α grains accommodate the majority of the stress in the microstructure, while the soft α and β grains accommodate plastic strain. The simulations indicated that the basal texture exhibits the lowest strength and twin fractions, the basal/transverse texture displays intermediate strength, and the transverse texture has the highest strength along both the rolling direction (RD) and transverse direction (TD), accompanied by the highest twin fractions along TD. The alloy showed the highest strength when loaded along TD, parallel to the c-axes of the most frequently occurring grains, while the lowest strength was observed when loaded along RD, perpendicular to the c-axes of the most frequent grains. Under both tension and compression, the highest twin fractions were observed along TD, followed by RD, and then the through-thickness (TT). This research provides valuable insights into the mechanical and deformation mechanisms of titanium alloys under common textures.

Residual stress analysis in industrial parts: a comprehensive comparison of XRD methods

A recently emerged XRD-based cosα residual stress measurement method, which utilizes imaging plate detectors, has attracted special attention from both academia and industry. There are uncertainties about to which extent the method could be used and about the accuracy of the measurements when analyzing industrial components. This work investigates the accuracy of the method by targeting four common types of material structures for the XRD experiments: preferred orientation of the microstructure (texture effect), coarse grain microstructure (coarse grain effect), a combination of both, and materials with steep lateral or in-depth residual stress gradients. The analysis was carried out by the conventionally used sin2ψ and the newly developed cosα methods on ferritic and austenitic steels, aluminum alloys, and SiSiC ceramics. The results indicate that both methods are reliable in most cases. However, cosα method has higher uncertainties and is more sensitive to the initial microstructure of the material.

Effect of femtosecond laser bionic texture on anti-wear properties of medical Ti-6Al-4 V

Ti-6Al-4 V (TC4) is used as a medical implant material. However, its wear resistance is poor, which is not conducive to the use of implants. In this study, three biomimetic textures were designed on the surface of materials by femtosecond pulsed laser processing technology. The wear resistance of the textured surface was studied by rotating dry friction. The results demonstrate that the textured surface effectively reduces and captures the generation of wear particles, leading to enhanced stability of TC4 during wear and reduced surface wear. Compared with the untextured surface, the wear of the textured surface is reduced by 73.68%. These results indicate that bionic texture can improve the wear resistance of TC4.

An insight into mechanical response and twinning behavior of bimodal textured AZ31 magnesium alloy under quasi-static and high strain rate compression

In this work, the dynamic, quasi-static response and twinning behavior of bimodal textured Mg–3Al–1Zn alloy is comparatively investigated at room temperature. The relationship between yield stress and bimodal texture is quantified and characterized as an increase of the yield stress with the increasing of the percentage of <0002>⊥ED (extrusion direction) component; the ultimate strength under high strain rate (103 s−1) was quite higher than that under quasi-static condition (10−3 s−1); but, the yield stress was just the reverse. The competition between twin nucleation and growth is significantly affected by a coupled effect of strain rate and texture. Twin nucleation shows positive strain rate sensitivity and is largely enhanced by dynamic deformation. However, the twin growth tendency is bimodal texture and strain rate dependent: it is favorable under quasi-static condition for samples with more soft orientations, while for samples with more hard orientations, dynamic deformation promotes twin growth. It is also found that a higher strain rate can stimulate the activation of more twin variant types in bimodal textured magnesium alloys.

Enhancing wettability of sapphire (Al2O3) substrate through laser surface texturing

Sapphire (Al2O3) has emerged as an incredibly versatile ceramic material, attracting significant interest across various fields due to its superior properties. The potential to control its wettability offers opportunities for enhancing the functionalities of sapphire-based devices. This study focuses on achieving superhydrophilic surfaces on sapphire substrates using a 355 nm nanosecond laser. The effects of the Laser Surface Texturing (LST) parameters on the morphology and wettability of the samples were examined through a Taguchi L16 experimental design. The results showed that the repetition rate and scanning speed influenced the Contact Angle (CA) and Surface Roughness (Ra) of the laser-textured sapphire. Lower repetition rates and higher scanning speeds resulted in rougher surfaces and smaller contact angles. The minimum CA of 4.5° was obtained at a repetition rate of 50 kHz and a scanning speed of 1100 mm/s. The study highlights the importance of controlling processing parameters to achieve desired wetting properties for superhydrophilic surfaces. The findings of this research provide insights into the application of LST for achieving superhydrophilic surfaces on sapphire substrates.

Controlled Crystallographic Texture Orientation in Structural Materials Using the Laser Powder Bed Fusion Process—A Review

Advantages of the laser powder bed fusion (LPBF) process over conventional processing methods include microstructural control capability and complex geometry parts fabrication. For most alloys, the microstructure–property relationship typically guides the LPBF process toward achieving application‐specific properties. Nonetheless, the LPBF process produces a high degree of anisotropy, primarily from the epitaxial preferred grain growth mechanisms during solidification and the consequent highly textured microstructures produced. The crystallographic texture‐controlled build concept through the LPBF process is a material design and processing approach gaining a lot of interest because of the promising unique and superior properties offered by the anisotropy accompanying the LPBF process. The numerous attempts at intentional texture‐controlled building or parts fabrication from structural materials using the LPBF process warrant an up‐to‐date review. Thus, this review presents solidification mechanisms that influence texture evolution during the LPBF process such as the melting mode, melt pool shape, influence of thermal gradient, and solidification rate. Furthermore, this review delves into the influence of LPBF process parameters on texture, accompanying microstructural evolution, and the intentional control of texture effects on properties such as mechanical, corrosion, and oxidation resistance.

Effect of P-Dipping on Growth of NERICA 4 Rice in Different Soil Types at Initial Growth Stages

Phosphorus (P) deficiency resulting from P fixation is a major constraint limiting sustainable rice cultivation in sub-Saharan Africa. Soil texture also affects P availability and use efficiency. In a factorial experiment, we evaluated the combined effect of soil texture (sand, clay loam, and clay) and P treatments P-dipping (Pdip) and two other broadcasted P fertilizer levels (Brod1 and Brod2) on the growth of NERICA 4 rice in the initial growth stages. Across all soil textures and P treatments, total plant biomass ranged from 1.06 to 4.63 g pot−1. The Pdip treatment significantly increased shoot and root biomass relative to control from 1.27 to 1.98 and 0.23 to 0.38 g pot−1, respectively. Mean photosynthetic rate values under Pdip (20.1 μmol m−2 s−1), Brod2 (19.5 μmol m−2 s−1), and Brod1 (19.3 μmol m−2 s−1) treatments showed significant 42%, 37%, and 36% increases over control, regardless of soil texture. In a striking contrast, P-dipping significantly promoted growth of root length under clay soil, but without a commensurate increase in shoot P uptake. Contrary to our hypothesis, the interactive effect of soil texture and P-dipping influenced NERICA 4 shoot and root physiological and morphological characteristics under clay loam soil texture as opposed to clay.

Effect of Laser Surface Texturing on Schmid Factor and Plastic Deformation Mechanisms on AISI 301LN Steel

In this comprehensive study, the multifaceted impact of laser surface texturing (LST) on AISI 301LN stainless steel is explored. Changes in the microstructure, mechanical properties, and grain characteristics are examined. The dynamic relationship between Schmid factor evolution and plastic deformation in this stainless steel alloy is unveiled through the analysis of grain statistics and individual grain scrutiny. It is revealed that LST initiates the formation of strain-induced α’-martensite, grain refinement, and substantial hardness enhancements. Notably, an α’-martensite crystalline size of 2.05 Å is induced by LST. Furthermore, a 12% increase in tensile strength is observed after LST along with an 11% boost in yield strength. However, reductions of 19% in elongation to fracture and 12% in the area reduction are experienced.

Evaluating soil water movement and soil water content uniformity under sprinkler irrigation with different soil texture and irrigation uniformity using numerical simulation

Water movement and its distribution uniformity in the soil are essential for the design of sprinkler irrigation systems. They are both crucial factors influencing nutrient migration and the productivity of crops. In this study, a new numerical simulation method was proposed to investigate the soil water movement in sprinkler irrigation under nonuniform infiltration boundary conditions using COMSOL software. Besides, two soil tank experiments were conducted to test the reliability of the simulation model. Finally, the model was applied to evaluate the effects of sprinkler irrigation uniformity, soil texture, and initial soil water content on soil wetting patterns and soil water content uniformity. The results showed that the COMSOL-2D predictions of the vertical wetting fronts were in good agreement with the experimental data. The soil texture and initial soil water content influenced the soil wetting pattern and the risks of surface runoff and deep percolation in sprinkler irrigation systems. When the water application rate was 11.35 mm h−1 with an irrigation duration of 10 h, it was easy to cause surface runoff in silty clay loam while deep percolation in loamy sand. Additionally, when the initial soil water content is high, it should be better to avoid irrigation or cut down the irrigation duration to prevent percolation. The water within the soil was more uniformly distributed than that applied through a sprinkler irrigation system. The uniformity coefficient of soil water content distribution (CUs) increased from 87.75 % to 95.56 %, as the uniformity coefficient of sprinkler irrigation (CU) increased from 40.74 % to 82.41 %. Although a higher initial soil water content brought a higher soil CUs value, it also led to a higher risk of percolation. The experimental and simulation results indicated that the COMSOL-2D model could be used to accurately simulate soil water movement in sprinkler irrigation and determine the suitable operation mode of low-pressure sprinklers.

Effects of fir-wood biochar on CH4 oxidation rates and methanotrophs in landfill cover soils packed at three different proctor compaction levels

Application of biochar to landfill cover soils can purportedly improve methane (CH4) oxidation rates, but understanding the combined effects of soil texture, compaction, and biochar on the activity and composition of the methanotrophs is limited. The amendment of wood biochar on two differently textured landfill cover soils at three compaction levels of the Proctor density was explored by analyzing changes in soil physical properties relevant to methane oxidation, the effects on CH4 oxidation rates, and the composition of the methanotrophic community. Loose soils with and without biochar were pre-incubated to equally elevate the CH4 oxidation rates. Hereafter, soils were compacted and re-incubated. Methane oxidation rates, gas diffusivity, water retention characteristics, and pore size distribution were analyzed on the compacted soils. The relative abundance of methanotrophic bacteria (MOB) was determined at the end of both the pre-incubation and incubation tests of the packed samples. Biochar significantly increased porosity at all compaction levels, enhancing diffusion coefficients. Also, a re-distribution in pore sizes was observed. Increased gas diffusivity from low compaction and amendment of biochar, though, did not reflect higher methane oxidation rates due to high diffusive oxygen fluxes over the limited height of the compacted soil specimens. All soils, with and without biochar, were strongly dominated by Type II methanotrophs. In the sandy soil, biochar amendment strongly increased MOB abundance, which could be attributed to a corresponding increase in the relative abundance of Methylocystis species, while no such response was observed in the clayey soil. Compaction did not change the community composition in either soil. Fir-wood biochar addition to landfill cover soils may not always enhance methanotrophic activity and hence reduce fugitive methane emissions, with the effect being soil-specific. However, especially in finer and more compacted soils, biochar amendment can maintain soil diffusivity above a critical level, preventing the collapse of methanotrophy.

High performance photothermal carbon nanotubes/nanostructured hydrogel for solar electricity production and solar water sterilization

Solar energy is a promising renewable energy source with the potential to contribute to sustainable development. Efficient photothermal conversion is critical for solar energy acquisition and conversion. Here, carbon nanotubes (CNTs) were gelatinized to obtain the nanostructured CNT/hydrogel, and then highly light-absorbing CNT/n-hydrogels with surface texture were obtained by replicating the micrometer structure from the black silicon (b-Si) surface onto CNT/hydrogels by using a PDMS mold. Through the synergistic effect of both surface texture and nanostructures, it demonstrates high efficiency of solar electricity production and solar sterilization. A small thermoelectric (TE) module with an area of 4 × 4 cm2 is integrated with CNT/n-hydrogel absorber for the investigation of photo-thermoelectric conversion. The output power of the CNT/n-hydrogel TE device is 1.42 W•m−2 under 1 sun. And by connecting four devices in series, it has successfully demonstrated for charging mobile phones under two different solar illuminations. This work provides a cost-effective and easy fabrication method for opening up the hydrogel as a photothermal absorber, which is low-cost, reproducible, high-efficiency solar water sterilization and high photothermal conversion efficiency.

Effect of asymmetric texture on cutting performance of YT15 carbide tool and its derivative cutting

Effect of asymmetric texture on cutting performance of YT15 carbide tool and its derivative cutting

The effect of compression and combined compression-tactile stimulation on lower limb somatosensory acuity

BackgroundLower limb somatosensation and proprioception are important for maintaining balance. Research has shown that compression garments or exposure to textured surfaces, can enhance somatosensation however, little is known about the effect of combined compression and texture on somatosensory acuity in the lower limb. This study aimed to assess the effects of combined compression socks with a plantar textured sole, on lower limb somatosensory acuity.MethodsThirty participants completed a somatosensory acuity task (active movement extent discrimination apparatus; AMEDA) under three conditions: barefoot (control condition), standard knee-high compression sock (compression sock), and knee-high compression sock with internal rubber nodules situated on the sole (textured-compression sock). Somatosensory acuity was assessed between the different sock conditions for the (i) entire group, (ii) high performers, and (iii) low performers. It was hypothesized that low performers would see gains wearing either sock, but the greatest improvement would be in the textured-compression sock condition.ResultsAMEDA scores were not significantly different between conditions when the entire group was analyzed (p = 0.078). The low performers showed an improvement in somatosensory acuity when wearing the compression sock (p = 0.037) and the textured compression sock (p = 0.024), when compared to barefoot, but there was no difference between the two sock conditions (p &amp;gt; 0.05). The high performers did not show any improvement (p &amp;gt; 0.05 for all).ConclusionThese findings demonstrate that additional sensory feedback may be beneficial to individuals with lower baseline somatosensory acuity but is unlikely to provide benefit for those with higher somatosensory acuity.

Bulk and Surface Electrical Properties of BiSb on Flat and Ion‐Beam Nano‐Patterned InP Substrates

One route to the improvement of thermoelectric material performance is nanostructuring. Herein, BiSb thin films are grown by molecular‐beam epitaxy on two types of InP(001) substrate: flat epiready wafer, and nano‐patterned by ion bombardment and annealing (IBA). The effects of IBA on InP substrate are presented, and the structural and electrical properties of the BiSb films are measured. BiSb films on flat substrates are highly textured with (003) orientation, while films on IBA‐patterned substrates are less well ordered with mainly (012) orientation. A simple calculation method for nonplanar Hall measurements is proposed to explain the electrical conduction in rough films. The effects of BiSb film texture, roughness, and thickness on carrier density and mobility are provided. Sheet carrier density is independent of thickness at 77 K, which suggests conduction via surface states. Topological protection of such states may support nano‐patterning as a route to reducing thermal conductivity while maintaining electrical conductivity.