Test Reactor Irradiation Research Articles

Design of a first-of-A-kind instrumented advanced test reactor irradiation Capsule experiment for In situ thermal conductivity measurements of metallic fuel

Metallic fuel undergoes dramatic microstructural changes early in life due to fission gas swelling until ∼2–3 at% burnup which affects the conductivity of the material, however the evolution of metallic fuel thermal conductivity during this early phase burnup has never been successfully measured in situ. The Irradiated Material Properties Accelerated Characterization Test (IMPACT) experiment will be the first in a series of experiments to irradiate advanced nuclear metallic fuel specimens with novel embedded thermal conductivity probes in ATR. In the current work the IMPACT experiment final design and supporting analysis is reported in detail. Results are evaluated for various reactor operational conditions to meet the functional requirements of the experiment. The first iteration of this IMPACT experiment will provide data regarding thermal properties evolution in uranium-zirconium (U10Zr) fuel, but this experiment vehicle is envisioned for future advanced fuels and structural materials irradiations in ATR.

Dose and dose rate dependence of precipitation in a series of surveillance RPV steels under ion and neutron irradiation

Life extension of light water reactors requires robust models to predict the embrittlement of reactor pressure vessel (RPV) steels under long-term neutron irradiation. Embrittlement is due to nanoscale precipitation hardening by phases containing Cu, Mn, Ni, and Si, resulting in increases of the ductile to brittle transition temperature. Embrittlement data for low flux, high fluence extended life conditions, up to 80 years or more, are largely not available. Thus, higher flux, accelerated test reactor irradiations have been used to help develop models to predict low flux embrittlement at high fluence. Here flux, or dose rate, is expressed in units of displacements per atom per second (dpa/s). The dose rate can significantly influence precipitate evolution in a way that depends on fluence (dpa), temperature, and alloy composition, as well as flux itself. Here, we explore precipitation in surveillance steels with varying compositions at high fluxes (10−5–10−6 dpa/s) produced using 70 MeV Fe2+ ion irradiations. Atom probe tomography was used to characterize the dose dependence of precipitation at very high ion irradiation dose rates, and to evaluate corresponding similarities or differences compared to neutron irradiated steels at a much lower dose rate of ≈ 5 × 10−9 dpa/s. The data show that, on average, the ion irradiation precipitate volume fractions increase by factors of ∼ 1.5 to 2 between 0.3 dpa and 1.2 dpa. Limited data show that the major effect of neutron versus ion irradiation is the former has lower precipitate number densities and larger sizes. Otherwise, the precipitates are remarkably similar in composition and volume fraction.

A novel method for quantifying irradiation damage in nuclear graphite using Raman spectroscopy

Raman spectroscopy has long been used in studying irradiation damage in carbon/graphite materials. It is however unclear if the measurements from different types of materials are directly comparable. Further, decoupling the contribution from irradiation temperature and fluence to the total damage in nuclear graphite possessing irradiation damage gradient is currently not readily feasible as it requires a complete set of test reactor irradiation experiments over the relevant temperature and fluence range. A novel methodology has therefore been proposed and developed to quantify total irradiation damage evolution at crystal level based on graphite Raman G-band position shift. Specifically, G-band positions derived from a large number of spectra collected from the fractured surface of microfine-grained POCO ZXF-5Q graphite possessing proton irradiation damage gradient were plotted with open literature Raman data on HOPG, BEPO (AXGP graphite), PCEA and IG-110 graphite as a function of dpa. The total damage level within 2σ beam radius in this POCO graphite was estimated to be equivalent to ∼2–5 dpa at ∼350–370 °C. Derived G-band positions were then mapped to the three-stage amorphization trajectory model indicating beam centre area has entered the second stage, i.e., transitioning from nanocrystalline graphite into amorphous carbon. G-band position relative shift (ΔG) curve with a ‘turn-around’ peak as a function of total damage can be used for in-service lifetime prediction. The developed methodology has the potential to ‘unify’ total damage levels across different grades of nuclear graphite caused by ion, neutron and proton irradiation at different temperatures.

Thermal-Hydraulic Analysis of the AFIP-7 Irradiation Test in the Advanced Test Reactor—Oxide Growth Prediction and Correlation

Knowing the thickness of the oxide layer on the surface of aluminum fuel cladding is vitally important for predicting fuel temperature due to the low thermal conductivity of the oxide layer. Several correlation models for predicting oxide growth can be found in the literature. In previous research, the correlations were combined with heat transfer simulations in Abaqus, a finite element analysis code, to forecast the oxide growth. However, this approach requires heat transfer coefficients for modeling heat exchanges with the external flow field, and such coefficients were obtained through empirical equations. Since different empirical equations yield varying heat transfer coefficients, the cladding temperature and predicted oxide thickness both carry a high degree of uncertainty. This research develops a new approach that integrates the fluid flow, fluid and solid heat transfer, and oxide growth correlation(s) into a single computational fluid dynamics model. We demonstrate this approach’s ability to predict oxide development on the AFIP-7 plates during two Advanced Test Reactor (ATR) irradiation cycles. The projected oxide thickness falls within the experimental measurements taken during post irradiation examination.

Effect of Neutron Irradiation on the Mechanical Properties, Swelling and Creep of Austenitic Stainless Steels.

Austenitic stainless steels are used for core internal structures in sodium-cooled fast reactors (SFRs) and light-water reactors (LWRs) because of their high strength and retained toughness after irradiation (up to 80 dpa in LWRs), unlike ferritic steels that are embrittled at low doses (<1 dpa). For fast reactors, operating temperatures vary from 400 to 550 °C for the internal structures and up to 650 °C for the fuel cladding. The internal structures of the LWRs operate at temperatures between approximately 270 and 320 °C although some parts can be hotter (more than 400 °C) because of localised nuclear heating. The ongoing operability relies on being able to understand and predict how the mechanical properties and dimensional stability change over extended periods of operation. Test reactor irradiations and power reactor operating experience over more than 50 years has resulted in the accumulation of a large amount of data from which one can assess the effects of irradiation on the properties of austenitic stainless steels. The effect of irradiation on the intrinsic mechanical properties (strength, ductility, toughness, etc.) and dimensional stability derived from in- and out-reactor (post-irradiation) measurements and tests will be described and discussed. The main observations will be assessed using radiation damage and gas production models. Rate theory models will be used to show how the microstructural changes during irradiation affect mechanical properties and dimensional stability.

Evaluation of the continuous dilatometer method of silicon carbide thermometry for passive irradiation temperature determination

Silicon carbide (SiC) is a primary candidate for passive irradiation temperature monitoring, and continuous dilatometry (CD) has been proposed as the key method for extracting irradiation temperatures from SiC thermometry samples. The CD method was evaluated to determine the sensitivity of the technique to the analysis procedure, as well as its accuracy and precision. Analysis found that the CD method had a ±20 °C sensitivity to the algorithm used to determine the irradiation temperatures. Comparison of the CD method with the continuous length change method for SiC thermometry showed CD is a more viable method of extracting irradiation temperatures. A comparison of irradiation temperatures determined by CD with those from active thermocouple measurements further validated the CD method for accurately and precisely determining irradiation temperatures in materials test reactor irradiations.

Roadmap for the application of ion beam technologies to the challenges of nuclear energy technologies

The use of ion beams to estimate materials performance for nuclear energy applications is advancing at a rapid rate with ion irradiations having been shown to produce radiation effects data of direct relevance for understanding neutron-induced displacement damage. Ion beam irradiation shows considerable promise for assisting in down selecting candidate materials for use in nuclear energy systems. Furthermore, ion beams allow rapid achievement of materials damage levels not accessible by neutron irradiation in test reactors due to cost and time constraints. Compared to test reactor irradiations, the relatively open configuration of ion beam irradiations allows capture of data on the effects of irradiation under very specific conditions of temperature, radiation dose, and radiation dose rate that are difficult or impossible to achieve otherwise.There are still multiple challenges to the deployment of ion beam data in support of reactor materials qualification arising from the lack of a detailed mechanistic understanding of potential difference between ion-induced and neutron induced materials damage. Recently, the Nuclear Science User Facilities presented a roadmap for the development and enhancement of current U.S. ion beam irradiation technologies within university and national laboratory settings, and especially for the deployment of new highly controlled in situ interrogation of materials during irradiation to provide dynamic and mechanistic data for model development. In this presentation, the status and capabilities of relevant U.S. ion beam facilities will be summarized and recommended “best practices” for performing ion irradiations will be described. The potential role of ion beam irradiations to assist the development and deployment of reactor materials will be outlined. Key objectives include developing methods for rapid and cost-effective materials selection and development, characterizing fundamental material response under irradiation, and developing a robust mechanistic understanding of microstructure evolution under irradiation (including development and validation of reliable predictive models for microstructure evolution).

Statistical analysis using the Bayesian nonparametric method for irradiation embrittlement of reactor pressure vessels

In order to understand neutron irradiation embrittlement in high fluence regions, statistical analysis using the Bayesian nonparametric (BNP) method was performed for the Japanese surveillance and material test reactor irradiation database. The BNP method is essentially expressed as an infinite summation of normal distributions, with input data being subdivided into clusters with identical statistical parameters, such as mean and standard deviation, for each cluster to estimate shifts in ductile-to-brittle transition temperature (DBTT). The clusters typically depend on chemical compositions, irradiation conditions, and the irradiation embrittlement. Specific variables contributing to the irradiation embrittlement include the content of Cu, Ni, P, Si, and Mn in the pressure vessel steels, neutron flux, neutron fluence, and irradiation temperatures. It was found that the measured shifts of DBTT correlated well with the calculated ones. Data associated with the same materials were subdivided into the same clusters even if neutron fluences were increased.

A physically-based correlation of irradiation-induced transition temperature shifts for RPV steels

This paper presents a physically-based, empirically calibrated model for estimating irradiation-induced transition temperature shifts in reactor pressure vessel steels, based on a broader database and more complete understanding of embrittlement mechanisms than was available for earlier models. Brief descriptions of the underlying radiation damage mechanisms and the database are included, but the emphasis is on the model and the quality of its fit to U.S. power reactor surveillance data. The model is compared to a random sample of surveillance data that were set aside and not used in fitting and to selected independent data from test reactor irradiations, in both cases showing good ability to predict data that were not used for calibration. The model is a good fit to the surveillance data, with no significant residual error trends for variables included in the model or additional variables that could be included.

An overview of research activities on materials for nuclear applications at the INL Safety, Tritium and Applied Research facility

The Safety, Tritium and Applied Research facility at the Idaho National Laboratory is a US Department of Energy National User Facility engaged in various aspects of materials research for nuclear applications related to fusion and advanced fission systems. Research activities are mainly focused on the interaction of tritium with materials, in particular plasma facing components, liquid breeders, high temperature coolants, fuel cladding, cooling and blanket structures and heat exchangers. Other activities include validation and verification experiments in support of the Fusion Safety Program, such as beryllium dust reactivity and dust transport in vacuum vessels, and support of Advanced Test Reactor irradiation experiments. This paper presents an overview of the programs engaged in the activities, which include the US-Japan TITAN collaboration, the US ITER program, the Next Generation Power Plant program and the tritium production program, and a presentation of ongoing experiments as well as a summary of recent results with emphasis on fusion relevant materials.

Weapons-Grade MOX fuel burnup characteristics in Advanced Test Reactor irradiation

Mixed Oxide (MOX) test capsules prepared with weapons-derived plutonium have been irradiated to a burnup of 50 GWd/t. The MOX fuel was fabricated at Los Alamos National Laboratory (LANL) by a master-mix process and has been irradiated in the Advanced Test Reactor (ATR) at the Idaho National Laboratory (INL). Previous withdrawals of the same fuel have occurred at 9, 21, 30, 40, and 50 GWd/t. Oak Ridge National Laboratory (ORNL) manages this test series for the Department of Energy's Fissile Materials Disposition Program (FMDP). A UNIX BASH (Bourne Again SHell) script CMO has been written and validated at the INL to couple the Monte Carlo transport code MCNP with the depletion and buildup code ORIGEN-2 (CMO). The new Monte Carlo burnup analysis methodology in this paper consists of MCNP coupling through CMO with ORIGEN-2 (MCWO). MCWO is a fully automated tool that links the Monte Carlo transport code MCNP with the radioactive decay and burnup code ORIGEN-2. The fuel burnup analyses presented in this study were performed using MCWO. MCWO analysis yields time-dependent and neutron-spectrum-dependent minor actinide and Pu concentrations for the ATR small I-irradiation test position. The purpose of this paper is to validate both the Weapons-Grade Mixed Oxide (WG-MOX) test assembly model and the new fuel burnup analysis methodology by comparing the computed results against the neutron monitor measurements and the irradiated WG-MOX post-irradiation examination (PIE) data.