To reduce the muscular exertion of an operator wiring terminal blocks on a vertical plane, a chair with a unique back that can be used as a back support or arm support is proposed in this study. A digital version of the chair was first developed based on anthropometric data and tested with a digital anthropometric subject using the Jack software before the physical chair was developed. To evaluate the effects of the physical chair, an experiment of wiring terminal blocks was conducted with 12 subjects to test whether the use of the arm support can reduce muscular exertion. The results showed that (1) exertion on the anterior deltoid, upper trapezium, and erector spinae muscles decreased with decrease in terminal block height; (2) using the arm support reduced exertion on the anterior deltoid and upper trapezium muscles; and (3) the subjects reported less self-perceived fatigue in the wrist, elbow, and shoulder regions when the arm support was used. These results confirm that the proposed chair can reduce muscular workload in the shoulder muscle over a proper range of working heights. However, using the arm support may restrict certain working postures and lead to force generation in upper extremity muscles.
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