Tensile Mechanical Properties Research Articles

Programmable Shape-Morphing Enables Ceramic Meta-Aerogel Highly Stretchable for Thermal Protection.

Ceramic aerogels hold significant potential for thermal insulation, yet their mechanical stretchability and thermal stability fall short in extreme environments. Here, the study presents a programmable shape-morphing strategy aimed at engineering a binary network topology structure within ceramic aerogels to effectively dissipate stress and block heat transfer. The special topology design, which includes kirigami lamellated aerogels for bearing loading stress and randomly assembled aerogels for mechanical energy pre-storage to transfer tensile stress, effectively achieves unexpected mechanical tensile properties and thermal stability. The resulting robust meta-aerogels demonstrate remarkable structural stability with topology-derived mechanical tensile of up to 85% strain, excellent resilience to 500 cycles of 50% tensile strain, 1000 cycles of 60% buckling strain, and 500 cycles of 50% compressive strain, temperature-invariant tensile recovery capability; simultaneously, low thermal conductivity of 33.01mW m-1 K-1 and tensile-invariant thermal insulation makes the ceramic meta-aerogels an ideal substitute material for various applications.

Tailored microstructure in laser-based powder bed fusion of IN718 through novel beam shaping technology

Inconel 718, processed by Laser-based Powder Bed Fusion of Metals (PBF-LB/M), exhibits epitaxial dendrite growth, leading to an anisotropic columnar microstructure. While columnar microstructures offer creep resistance, equiaxed microstructures provide more balanced mechanical properties. Understanding how to tailor the as-built microstructure in the PBF-LB/M process remains a persistent challenge. Recent advancements in beam shaping offer solutions for customizing heat flow direction in the PBF-LB/M process and tailoring the as-built microstructure. This research aims to systematically study how the laser beam shape affects anisotropy in the as-built microstructure and tensile mechanical properties. By using an inverse calculated beam shape, called as chair-shaped, the texture strength represented by J-index was reduced from 4.6 (generated by a ring-shaped beam profile with the same beam intensity and laser process parameters) to 1.37. The study prioritizes high productivity, with a building rate of 16 mm3/s (80 μm layer thickness) across chosen process parameters compared to state-of-the-art with a build rate of 4.2 mm3/s (40 μm layer thickness). The findings indicate that rotational asymmetric laser beam profiles with a relative beam diameter of 400 μm significantly enhance productivity by broadening the process window. These profiles also have a profound impact on the microstructure and tensile properties compared to ring-shaped and core-ring laser beam profiles. The new microstructure features a notable reduction in grain size, elongation, and texture index, producing mechanical properties that are comparable to those of an isotropic microstructure.

Tunable macroscopic self-healing of supramolecular gel through host–guest inclusion

Supramolecular gels (SGs) consisted of noncovalent cross-linking network structures are fascinating due to their efficient energy dissipation and reversible self-healing properties. However, it is unknown how the noncovalent interactions alter the macroscopic self-healing and mechanical properties of SGs. Herein, the peculiar nature of SGs manufactured by combining covalent and noncovalent (host–guest inclusion of β-cyclodextrin and C16 hydrophobic chain) cross-linking structures was studied and compared with covalent cross-linking preformed particle gels. The macroscopic self-healing behaviors, rheology, mechanical tensile properties, as well as the tunable mechanisms of self-healing were explored by visual inspection, rheological, and atomic force microscopy probing methods. The results show that the SGs exhibit excellent self-healing efficiency and mechanical strength after interfacial cutting. Moreover, the SGs exhibited excellent mechanical tensile properties, including loading–unloading, successive loading–unloading, and recovery loading–unloading tensile performances. Notably, the macroscopic self-healing of SGs has good tunability by changing the covalent and noncovalent crosslinker contents and salt contents. This peculiar phenomenon is attributed to certain host–guest inclusion forces (4.7 and 0.3 nN) between different SGs under the distilled and high-salinity water conditions, respectively. This study is beneficial for the development of stimuli–response supramolecular gels in different applications, such as oil recovery in fractured reservoirs.

Effect of hydration process on the interlayer bond tensile mechanical properties of ultra-high performance concrete for 3D printing

It is crucial to reveal interlayer interface characteristics for fully analysing the mechanical properties of 3D printed ultra-high performance concrete (3DP-UHPC). Despite its significance, the interlayer bonding behaviour of 3DP-UHPC has not been fully explored. To fill this gap, this study adopted different curing times and conditions to investigate the effect of hydration process on the interlayer microstructure and mechanical properties under different interlayer interval times. As the result show that, the interlayer microstructure remained dense for interval times less than 5 minutes, but interlayer gaps became increasingly apparent as the interval time exceeded this threshold. Promoting hydration, however, helped heal interlayer defects in 3DP-UHPC. Additionally, the interlayer bond tensile strength gradually decreased with increasing interval time but remained almost unchanged when the interval time exceeded 1 day. Notably, hot water bath curing enhanced the bond tensile strength of specimens with interval times within 60 minutes, but its improvement was insignificant for interval times exceeding 1 day. Based on these experimental results, a preliminary interlayer bond tensile stress-strain equation of 3DP-UHPC was derived. The findings of this study offer promising avenues for the improvement and promotion of 3DP-UHPC technology.

Study of the Dynamic Splitting Tensile Mechanical Properties and Damage Evolution of Steel Fiber–Reinforced Recycled-Aggregate Concrete Based on Acoustic Emission Technology

Study of the Dynamic Splitting Tensile Mechanical Properties and Damage Evolution of Steel Fiber–Reinforced Recycled-Aggregate Concrete Based on Acoustic Emission Technology

Extrusion‐Based Additive Manufacturing of Cranial Implants Using High‐Performance Polymers: A Comparative Study on Mechanical Performance and Dimensional Accuracy

Fused filament fabrication (FFF) offers great potential to fabricate patient‐specific implants to treat large size defects resulting from craniectomy. Such cranial implants impose critical requirements on material and design. So far, the field has focused on printing cranial implants from polyetheretherketone (PEEK), which is semicrystalline in nature and, therefore, not ideal for FFF because of warping and nonhomogeneous crystallization. Consequently, this work aims at exploring alternative amorphous high‐performance polymers. The tensile and flexural mechanical properties of printed samples from PEEK, polyetherketoneketone (PEKK), and polyphenylsulfone (PPSU) according to ISO standards are compared. Testing of specimens obtained from three orthogonal build directions reveals nearly isotropic mechanical behavior (e.g. ultimate tensile strength differed no more than 8% between print orientations). This enables printing of patient‐specific cranial implants in vertical orientation with minimal support structures, which result in dimensional accuracies in the clinically acceptable range for craniofacial reconstructions. Mechanical assessment via an in‐house designed indentation set‐up shows that both PEKK and PPSU should be considered valid alternatives to PEEK for cranial implants. This work showcases the maturity of FFF for high‐performance polymers and leverages it for complex patient‐specific geometries such as a cranial implant.

Injection-molded thermoplastic cassava starch modified with single and mixed polyol plasticizers

Increasing interest in biodegradable and cost-effective materials derived from renewable resources has led to the development of injection-moldable thermoplastic starch (TPS). Plasticizers constitute an indispensable additive for manufacturing TPS, influencing both its thermomechanical processability and performance. The aim of the current work is thus to study the effect of single and mixed polyol plasticizers on the performance of injection-molded TPS. This study was carried out by using three types of polyols – glycerol, xylitol, and sorbitol– as single and equal-weight binary mixed plasticizers to modify cassava starch via extrusion. The resulting TPS extrudates were converted to test specimens via injection molding. Melt flow index, moisture content, water contact angle, and tensile and dynamic mechanical thermal properties of the materials were examined. In addition, Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, and thermogravimetric analysis were also conducted. The results show that the higher-molecular-weight polyols (xylitol and sorbitol) exhibited lower plasticizing efficiency but formed denser hydrogen-bonding interactions with starch molecules than the smaller-molecular-weight one (glycerol). In both single and mixed plasticizer systems, increasing the molecular weight of the polyol plasticizer led to enhancements of the tensile strength (up to 27 MPa (200 % increment) and 26 MPa (115 % increment) for single and mixed plasticizer systems, respectively), Young's modulus (up to 386 MPa (240 % increment) and 458 MPa (185 % increment) for single and mixed plasticizer systems, respectively), decomposition temperature (2–3 °C), and glass transition temperature (30–50 °C) of TPS and a reduction in its moisture content (60–80 %) and surface stickiness, though disadvantages included poorer thermomechanical processability and higher melt viscosity and brittleness. In conclusion, using a co-plasticizer of glycerol and xylitol is appropriate for injection-molded TPS articles considering both processability and performance. The obtained TPS has potential applications in edible or single-use biodegradable rigid products, such as pet chew toys, chopsticks, cutlery, plant pots, etc.

Enhancing mechanical properties and crack resistance of high-strength SHCC/ECC for durable transportation through ethylene-vinyl acetate polymer modification

Strain-hardening cementitious composites (SHCC) possess excellent ductility and toughness, making them suitable for reinforcement and repair projects of transit infrastructures, such as tunnel linings, bridges, and highways. Especially, polyethylene (PE) fiber is admixed to SHCC for fabricating high-strength PE-SHCC. However, the hydrophobic nature of PE fibers results in relatively weak interfacial frictional bond strength with cementitious matrix, ultimately leading to larger crack widths and wider gaps. This poses durability and safety concerns for the practical applications of PE-SHCC in transit infrastructure. In this study, ethylene-vinyl acetate (EVA) dispersible polymer is selected to address this problem. The effect of admixing EVA on mechanical and direct tensile properties of PE-SHCC is investigated. The compressive strength, first crack strength and matrix fracture toughness of PE-SHCC tended to decrease after EVA modification, however, the tensile strength and tensile strain increased significantly with doping. After that, the single fiber pullout test combined with flaw size/distribution analysis is performed to explore the improvement mechanism of PE-SHCC after EVA modification. It was found that the addition of EVA could significantly improve the interfacial transition zone (ITZ), increase the interfacial friction between PE fibers and matrix, and optimise the defect distribution within the matrix. The recommended dosage of EVA is 3–6 % comprehensive consideration of the tensile strength, strain energy, crack width, and mechanical strengths of the EVA-modified PE-SHCC. The enhancement of mechanical strengths and crack resistance in PE-SHCC contributes to the development of transit infrastructure towards greater reliability, durability, and resilience.

Research on the Tensile and Impact Mechanical Properties of Millet Ear Petals

In response to the low threshing efficiency of millet ear petals, this study investigated the tensile and impact mechanical properties of millet petals during the millet threshing process. Jingu 21, Zhangza 16, and Changza 466 were used as experimental subjects to study the effects of tensile angle and growth part on fracture strength, and to determine the influence of impulse and growth part on drop and breakage rates. The results indicated that both growth part and tensile angle have a highly significant impact on the tensile fracture strength of the millet petals. The tensile fracture strength decreases with the increase in the tensile angle, and increases with the growth part from top to bottom. The variety, growth part, and impulse significantly affect the impact drop and breakage rates of the millet petals, with the main factors affecting the drop rate being impulse, variety, and growth part, in that order. When the impulse is 2.296 N·s, the threshing effect for Jingu 21 is optimal, with a drop rate of 65.091% and a breakage rate of 13.487%. This research provides theoretical insights into the simulation of the millet ear threshing process and the optimization of the performance of millet threshing equipment.

Multidimensional study of starch co‐plasticized with glycerol and isosorbide in TPS/PLA blends: Morphological, mechanical, thermal, and structural properties

AbstractBiodegradable blends of polylactic acid (PLA) and thermoplastic starch (TPS) co‐plasticized with glycerol (G) and isosorbide (i) in different ratios were prepared by extrusion in a single screw extruder. The G/isosorbide ratio varied within the range 27.5/2.5 to 15/15. The resulting materials were obtained through blown film extrusion and characterized using a variety of techniques. The plasticizing effect was identified through SEM and FTIR observations. In the SEM images, it was evident that most of the native crystalline structures were destructured. Furthermore, SEM observations showed phase separation of TPS and PLA in all samples, with phase dispersion differences depending on the co‐plasticizer ratio. The FTIR spectra of all TPS/PLA films showed that isosorbide caused changes in the absorption bands that suggested a reduction in the crystallinity of the native starch, agreeing with the XRD results that indicated the formation of different crystalline structures (EH type). The XRD results revealed a change in the crystal structure of the TPS phase influenced by the amount of isosorbide. Isosorbide increased tensile strength and reduced elongation due to strong interactions between the plasticizer and the starch chains through hydrogen bonds, con‐firmed by FTIR analysis. In general, it was established that isosorbide and G co‐plasticization, with small amounts of isosorbide (up to a ratio of 25:5 G/isosorbide), can be employed as an effective plasticizer without significantly affecting the tensile mechanical properties.

Experimental and Numerical Characterization of Local Properties in Laser-Welded Joints in Thin Plates of High-Strength–Low-Alloy Steel and Their Dependence on the Welding Parameters

Laser welding on thin plates of high-strength steel is increasing in various industrial applications. The mechanical behavior of welded joints depends on their local properties, which in turn depend on the welding parameters applied to join the base material. This work characterizes the local properties of butt-welded joints of thin plates of high-strength–low-alloy (HSLA) steel. This study focuses on the effect of welding parameters on the microstructure, tensile response, microhardness, and weld bead profile. For this purpose, a factorial experimental design was formed, covering a heat input range from 53 to 75 J/mm. This study identified the main effects and interactions of welding speed and laser power on the weld bead profile and on its width. The microstructure, weld bead width, hardness, and tensile mechanical properties were significantly influenced by heat input. Furthermore, numerical simulations on real weld bead profiles revealed high values of the stress concentration factor and suggested a correlation with heat input.

Study on the uniaxial tensile mechanical behavior of two-dimensional single-crystal aluminum nitride

Abstract To investigate the tensile behavior and mechanical properties of single-crystal aluminum nitride (AlN) at the microscopic level, molecular dynamics simulations were used to study the effects of crystal orientation, strain rate, environmental temperature, and hole defect size on fracture strength, fracture mechanism, and potential energy during uniaxial tensile. The results show that the tensile strength of AlN in the [100] crystal direction is stronger. The anisotropic behavior characteristics of Al-N bonds fracture mechanism, crack growth rate, and cracking degree are significant when stretched along the [100], [010], and [110] crystal directions. Under high temperature condition, the lattice structure undergoes changes, causing grain boundaries to move and slip. This facilitates the breaking of bonds, leading to a decrease in tensile strength and a reduction in stored potential energy. Hole defects cause more lattice damage, reducing the energy required for Al-N bonds breakage and facilitating the propagation of microcracks. Additionally, it was found that the strain rate affects the stress-strain behavior of the model. An increase in strain rate leads to an increase in breaking stress, and the rapid deformation of AlN results in more energy being stored in the lattice in the form of potential energy. Therefore, the tensile strength and potential energy are improved.

The Evolution of Tensile Mechanical Properties and Deformation Mechanism of GH4720Li Nickel-Based Alloy with Temperature

The Evolution of Tensile Mechanical Properties and Deformation Mechanism of GH4720Li Nickel-Based Alloy with Temperature

Insight into performance and lifetime of ecofriendly pollution barriers in landfill for emergency: A thermogravimetric analysis for novel polymer materials

The novel polymer barrier wall is an in-situ remediation technology designed to effectively control the migration of pollution and prevent the diffusion of pollutants by blocking, sealing, or altering the direction of groundwater flow. With its advantages of rapid chemical reaction (achieving 95 % strength within 15 min) and portable equipment suitable for narrow and rugged emergency sites, this innovative polymer barrier demonstrates promising prospects for practical application. Hence, ensuring the long-term durability of new materials under corrosive and high-temperature leachate conditions is crucial. In this study, a comprehensive investigation was conducted on the corrosion and thermal aging performance of novel polymer materials. Firstly, the mechanical tensile properties of the polymer materials were examined after immersion in leachates, aiming to elucidate the degradation mechanism underlying these properties. Subsequently, thermogravimetric (TG) analysis was performed on the polymer materials immersed in various leachates. And the thermal stability and oxidation stability of novel materials were investigated using a thermogravimetric analyzer coupled with a Fourier transform infrared spectrometer (TG-FTIR). Based on the results obtained from thermal analysis, the service life of polymer materials under different pollutants was ultimately predicted utilizing the Arrhenius model. The findings indicate that the novel polymer materials exhibit commendable durability and pose little risk of causing secondary pollution.

Experimental and Numerical Investigations of Tensile Properties of SiC Particle‐Reinforced Composites

In this study, experiments and finite element modeling (FEM) are performed to study the tensile mechanical properties of SiC particle‐reinforced 6061 Al‐matrix composites (SiCp/6061Al) at various volume fractions (VFs) of SiCp. The Young's modulus, yield strength, and tensile strength of SiCp/6061Al display an overall upward trend with the increment of the VF of SiCp. The fracture analysis results demonstrate that the fracture of SiCp/6061Al is a hybrid of matrix fracture, reinforcement fracture, and interface debonding. An algorithm is developed to construct the mesostructure of particle‐reinforced composites, based on the random sequential absorption algorithm. The VFs of the particles of the representative volume element (RVE) model constructed using the novel algorithm are as high as 42%. The tensile mechanical properties of SiCp/6061Al are predicted by replacing the irregular particle reinforcements in SiCp/6061Al with spherical particles in the RVE model. Comparisons reveal that the stress–strain curves obtained via experiment and FEM are highly consistent in the elastic‐plastic stage, which verifies the effectiveness and rationality of the novel algorithm.

Effects of ultrasonic shot peening followed by surface mechanical rolling on mechanical properties and fatigue performance of 2024 aluminum alloy

Aiming to improve the mechanical properties and fatigue performance of 2024 aluminum alloy, the experimental investigations on composite treatment consisting of ultrasonic shot peening (USP) followed by surface mechanical rolling (SMR) were carried out. The experimental results were compared with the specimens only treated by USP or SMR in terms of surface roughness, microhardness gradient and microstructure observation. The uniaxial tension test and low cycle fatigue test were conducted on the as-received specimen and the ones treated by USP, SMR and USP/SMR composite treatment, respectively. The tensile mechanical properties were effectively improved by USP. The introduction of SMR following USP can significantly increase the number of cycles to failure. Combining fracture morphology analysis and DEM-FEM coupling simulation of USP/SMR composite treatment, it was concluded that the improvement of tensile mechanical properties is mainly attributed to the synergistic effect of the compressive residual stresses and gradient-structured layer produced by USP, and the decrease in surface roughness resulting from SMR is the main reason for the significant improvement of fatigue performance. This work could provide an insight into the surface strengthening mechanism for USP/SMR composite treatment of materials with respect to the improvement of mechanical properties and fatigue performance.

Mechanical properties of CFRP and shrinkage compensating concrete actively confined and strengthened short columns under freeze–thaw cycles

AbstractThis paper investigates the use of CFRP precast tubes filled with shrinkage‐compensating self‐consolidating concrete (SSCC) for strengthening columns. Compared to ordinary self‐consolidating concrete (OSCC), SSCC can address the stress hysteresis issue caused by the poor cooperation between CFRP and concrete structures, while also enhancing the mechanical properties of columns. Experimental and theoretical studies were conducted to examine the tensile mechanical properties of CFRP materials and the axial compressive mechanical properties of CFRP precast tubes strengthened with OSCC or SSCC under freeze–thaw cycles. Various variables were considered, such as freeze–thaw cycles, types of strengthening concrete, and the number of CFRP layers. The results indicate that freeze–thaw cycles do not affect the ultimate tensile strength of CFRP but significantly reduce its ultimate tensile strain. SSCC‐strengthened specimens exhibit higher load‐carrying capacity and better ductility compared to OSCC‐strengthened specimens. In addition, compared to the strengthening of two‐layer CFRP and SSCC, the strengthening of one‐layer CFRP and SSCC more effectively demonstrates the advantage of the post‐tensioning effect. However, the ductility coefficient of the columns decreases with an increase in the number of freeze–thaw cycles, regardless of the number of CFRP layers or type of strengthened concrete. Modified theoretical model accurately predicts the normalized peak stress and strain of the strengthened specimens.

Investigation of Residual Strength in CFRP Double-Adhesive Single Lap Bonded Joints after Low-velocity Impact

ABSTRACT Single lap adhesive joints are prone to debonding and delamination during impact, affecting the residual tensile strength and mechanical properties. To improve the stress distribution and withstand larger loads, this paper proposes to use Araldite 2015 ductile adhesive at both ends of the joint and AV 138 brittle adhesive in the middle. Through finite element analysis and experiments, the residual strength and damage of the joint under different impact conditions are investigated, and a three-parameter Gram-Charlier model is established. The results show that the model can fit the data points accurately with a coefficient of determination of error above 0.99. As impact energy increases, the residual strength of the joint decreases, especially the AV 138 joint is more sensitive. The residual strength on one side of the impact joint is approximately 20% higher compared to the middle of the impact joint. For the same energy, the residual strength of the secondary impact was about 13% higher than that of the single impact. The main failure mode is cohesive failure, which gradually changes to fiber tear. The numerical simulation matches the experimental results, which verifies the reliability of the simulation and analysis methods.

Influence of polypropylene fibers on the tensile mechanical properties of calcium silicate hydrate: molecular simulation.

This research assesses the influence of polypropylene (PP) fibers, both homopolymer and hydroxylated (PPOH), on the tensile properties of calcium silicate hydrate (C-S-H) composites through molecular dynamics (MD) simulations. Our models explore C-S-H matrices integrated with PP and PPOH fibers at varying polymerization degrees. The results demonstrate that both PP and PPOH fibers significantly influence the tensile strength and Young's modulus of the composites. Notably, PPOH fibers contribute to more substantial mechanical enhancements than PP, attributed to the increased polarity and enhanced intermolecular interactions from the hydroxyl groups. The study reveals a nonlinear relationship between polymer additive content and mechanical performance, with optimal properties at a polymerization degree of 20. Additionally, stress-strain analysis indicates that PPOH composites exhibit superior ductility and fracture energy, particularly at polymerization degrees of 20, showing enhanced ultimate strain and fracture energy by up to 9.6% and 13.9%, respectively, compared to PP counterparts. These results highlight the crucial role of tailored polymer additive composition and chemical modifications in maximizing the mechanical efficacy of C-S-H-based materials, enhancing their durability and structural performance. All MD simulations were conducted using LAMMPS. The models employed a combination of Clayff and Cvff force fields. During the entire tensile simulation, the system was configured under the NPT ensemble at 300K.

Recycled Low Density Polyethylene Reinforced with Deverra tortuosa Vegetable Fibers

In this work, natural fibers extracted from the medicinal aromatic plant Deverra tortuosa, with different sizes (S1 = 2 mm and S2 = 500 μm), were incorporated into recycled low density polyethylene (rLDPE) to produce sustainable biocomposites. Compounding was performed with different fiber concentrations (0 to 30% wt.) via twin-screw extrusion followed by injection molding. Based on the samples obtained, a comprehensive series of characterization was conducted, encompassing morphological and mechanical (flexural, tensile, hardness, and impact) properties. Additionally, thermal properties were assessed via differential scanning calorimetry (DSC), while Fourier transform infrared spectroscopy (FTIR) was used to elucidate potential chemical interactions and changes with processing. Across the range of conditions investigated, substantial improvements were observed in the rLDPE properties, in particular for the tensile modulus (23% for S1 and 104% for S2), flexural modulus (47% for S1 and 61% for S2), and flexural strength (31% for S1 and 65% for S2). Nevertheless, the tensile strength decreased (15% for S1 and 46% for S2) due to poor fiber–matrix interfacial adhesion. These preliminary results can be used for further development in sustainable packaging materials.