Tensile Hoop Research Articles

Synchrotron x-ray diffraction and crystal plasticity modeling study of martensitic transformation, texture development, and stress partitioning in deep-drawn TRIP steels

The micromechanics of the formability of a lean duplex TRIP steel was investigated using Synchrotron X-Ray Diffraction (S-XRD) measurements and Crystal Plasticity Finite Element Modeling (CPFEM). Specifically, the effect of the ferrite phase on the reduction of stress concentrations in the martensite phase and the influence of the austenite texture on the distribution of the martensite phase in the deep-drawn duplex TRIP steel were studied in comparison to a TRIP steel case. A series of deep-drawing processes were carried out to examine the sheet formability at ambient temperature, followed by S-XRD evaluations of the phase fraction, texture, and the residual-stress distributions in the deep-drawn cups. The macroscopic residual stress and its partitioning among constituent phases were studied using both S-XRD and CPFEM. In the deep-drawn TRIP steel, large tensile hoop residual stresses concentrated in the strain-induced α’ martensite phase, correlating well with the cracking phenomenon observed. Furthermore, the initial austenite texture influenced the martensite transformation kinetics during the deep-drawing process, resulting in a heterogeneous distribution of the martensite phase fractions around the circumference of the deep-drawn cups, which, in turn, caused an orientation-dependent cracking behavior. In the deep-drawn duplex TRIP steel, the tensile hoop residual stresses in the α’ martensite phase were significantly reduced due to a favorable load partitioning to the ferrite phase, resulting in a better formability.

Axisymmetric BEM analysis of layered elastic halfspace with volcano-shaped mantle and cavity under internal gas pressure

This paper presents an axisymmetric BEM analysis of layered elastic halfspace with volcano-shaped mantle and cavity under internal gas pressure. The problem is of interest to understand the behavior of volcanoes, tectonic earthquakes and other oil and gas reservoirs. The volcano-shaped mantle ground topography and the internal spherical or ellipsoidal cavity are added to the conventional model of layered halfspace. The analysis uses the axisymmetric boundary element method (BEM) associated with the fundamental solution of a multilayered elastic fullspace subject to the concentrated ring-body force. The BEM is further verified for its high efficiency and accuracy by comparing its result with the analytical and FEM solutions for the problem of a homogeneous elastic halfspace whose spherical cavity is under internal pressure. The BEM is used to examine the effect of the volcano-shaped mantle, the cavity shape, the layered material properties and the internal pressure on the elastic behavior of the halfspace under the internal pressure loading within the cavity. The displacements and stresses at the external and internal boundaries and within the layered halfspace are presented and analyzed in detail. The presence of the volcano-shaped mantle can reduce significantly the swelling ground movement induced by the expansive pressure in the cavity in the layered halfspace. The cavity shape can have significant effect to the location and magnitude of the maximum tensile principal hoop stress on the cavity surface induced by its internal pressure.

Kirkendall Effect Boosts Phosphorylated nZVI for Efficient Heavy Metal Wastewater Treatment.

Removal of non-biodegradable heavy metals has been the top priority in wastewater treatment and the development of green technologies remains a significant challenge. We demonstrate that phosphorylated nanoscale zero-valent iron (nZVI) is promising for removal of heavy metals (NiII , CuII , CrVI , HgII ) via a boosted Kirkendall effect. Phosphorylation confines tensile hoop stress on the nZVI particles and "breaks" the structurally dense spherical nZVI to produce numerous radial nanocracks. Exemplified by NiII removal, the radial nanocracks favor the facile inward diffusion of NiII and the rapid outward transport of electrons and ferrous ions through the oxide shell for surface (NiII /electron) and boundary (NiII /Fe0 ) galvanic exchange. Accompanied by a pronounced hollowing phenomenon, phosphorylated nZVI can instantly reduce and immobilize NiII throughout the oxide shell with a high capacity (258 mg Ni g-1 Fe). For real electroplating factory wastewater treatment, this novel nZVI performs simultaneous NiII and CuII removal, producing effluent of stable quality that meets local discharge regulations.

Kirkendall Effect Boosts Phosphorylated nZVI for Efficient Heavy Metal Wastewater Treatment

AbstractRemoval of non‐biodegradable heavy metals has been the top priority in wastewater treatment and the development of green technologies remains a significant challenge. We demonstrate that phosphorylated nanoscale zero‐valent iron (nZVI) is promising for removal of heavy metals (NiII, CuII, CrVI, HgII) via a boosted Kirkendall effect. Phosphorylation confines tensile hoop stress on the nZVI particles and “breaks” the structurally dense spherical nZVI to produce numerous radial nanocracks. Exemplified by NiII removal, the radial nanocracks favor the facile inward diffusion of NiII and the rapid outward transport of electrons and ferrous ions through the oxide shell for surface (NiII/electron) and boundary (NiII/Fe0) galvanic exchange. Accompanied by a pronounced hollowing phenomenon, phosphorylated nZVI can instantly reduce and immobilize NiII throughout the oxide shell with a high capacity (258 mg Ni g−1 Fe). For real electroplating factory wastewater treatment, this novel nZVI performs simultaneous NiII and CuII removal, producing effluent of stable quality that meets local discharge regulations.

Performance evaluation of liner dual barrier system in CO2-rich geothermal wells

Geothermal well construction typically consists of a slotted production liner to support the wellbore and provide a conduit for produced reservoir fluids. To maintain the integrity of the well, the production liner is designed with a dual barrier system - a seal assembly at the top of the liner and a cement sheath between the formation and the liner. The integrity of barrier elements can compromise due to the degradation caused by acidic gases such as H2S and CO2 that usually exist in geothermal reservoirs. In this paper, experimental and numerical studies were conducted to evaluate dual barrier system's performance and identify its failure modes at various downhole conditions.In this study, an experimental setup was designed to replicate the production liner dual barrier system consisting of a cement sheath and elastomer O-rings. The hydraulic and mechanical integrity of the seal assembly and the cement sheath barriers were investigated by conducting pressure tests. EPDM elastomer and neat class H cement were used as the barrier materials. The performance of elastomer was investigated after aging in an autoclave at 1000 psi and 180°F under CO2 exposure. The performance of the cement was evaluated at different wait on cement (WOC) intervals. Verified finite element models (FEM) were developed to simulate the response of barrier elements under different conditions.Results indicated that exposure to CO2 compromised the hydraulic integrity of the seal element. The structural integrity of the elastomer was also jeopardized after CO2 aging, as evident by the blisters and cracks visually detected on elastomers’ surfaces. Verification by sealability test indicates that FEA modeling can be a reliable tool for estimating seal performance if elastomer material properties are known for the design conditions. Simulation results demonstrate that CO2 exposure can reduce the sealability of EPDM elastomer (measured in terms of contact stress) by up to 37%.For cement, the experimental results demonstrated insufficient interfacial bonding between cement and the inner pipe, as evidenced by the leak pathways observed during the hydraulic integrity tests. WOC time improves the hydraulic integrity of cement barrier element. Mechanical properties of cement cured at the elevated temperatures of up to 350°F were used in the FEA model to investigate the impact of temperature and wellbore pressure load on cement integrity. The results revealed that tensile hoop stress induced by the wellbore pressure loads is a likely failure mechanism that compromises the mechanical integrity of cement in geothermal wells. Results indicate that neat Class H cement may not serve as a reliable barrier in case of a defective seal assembly of a liner hanger. Overall, this paper identifies some of the barrier elements’ major limitations and provides recommendations for designing barriers and improving well integrity.

Numerical Investigation of Wellbore Stability in Deepwater Shallow Sediments

An elaborate poro-elastoplastic numerical model has been developed in this paper to explore the stability characteristics of wellbore in shallow sediments of deepwater oil/gas wells. The combined Drucker-Prager/cap plasticity model is employed to characterize the mechanical behavior of the weakly consolidated or unconsolidated shallow sediments, by which both plastic compaction deformation and plastic shear deformation can be considered. Possible penetration of drilling fluid into the formation and its coupling to deformation have also been accounted for in the model. Using this model, deformation, stress evolution, and failure characteristics of the formation around the wellbore are analyzed in detail. Results presented in this paper demonstrate the necessity of considering the plastic compaction capability of the formation during the wellbore stability analysis of shallow sediments in deepwater. For mud pressures lower than the in situ horizontal stress, excessive wellbore shrinkage may occur if the mud pressure is too low, which, however, can be effectively mitigated through properly increasing the mud pressure even fluid penetration into the near-wellbore region may occur. It is also evidenced that, if penetration of drilling fluid into the formation is prevented, fracturing of the wellbore will not occur even the mud pressure is very high. Instead, the wellbore will expand substantially due to plastic compaction, and the deformed wellbore radius could be several times larger than the original value. However, if drilling fluid can penetrate into the formation, high pore pressure will develop within the near-wellbore region, resulting in tensile hoop stress at the wellbore and thus fracturing of the wellbore along the radial direction. The numerical results and implications in this paper are anticipated to be beneficial for the drilling operation in the shallow portion of deepwater oil/gas wells.

Performance of Epoxy-Impregnated Intra-Layer No-Insulation (LNI) REBCO Coils at 77 K

The intra-layer no-insulation (LNI) method is effective for protecting a layer-wound REBCO coil from a quench. However, a recently reported hoop stress modification (both increase and decrease) due to screening currents is a potential problem causing conductor degradation during charging. Epoxy impregnation can suppress the hoop stress modification and in this work, we develop prototypes of epoxy-impregnated LNI-REBCO coils to be charged at 77 K. Degradation of the coil performance due to cooling down can be prevented by mechanically isolating each layer. The coil shows a reasonably short field delay and current bypassing behavior, which are major technical benefits of the LNI-REBCO coil. A structural analysis with screening current-induced electromagnetic forces qualitatively suggests that the epoxy-impregnated LNI-REBCO coil can support a compressive hoop stress which causes conductor degradation due to buckling. The tensile hoop stress, however, is still very high at the upper and lower ends of each layer, causing fracture of a superconducting layer; i.e., additional reinforcement is required.

Optimum Particle Size in Silicon Electrodes Dictated by Chemomechanical Deformation of the SEI

AbstractNanostructured alloy‐forming anode materials can resist fracture that is caused by extreme volume changes during cycling. However, the higher surface area per unit mass in nanomaterials increases exposure to the electrolyte reduction reactions that form a solid electrolyte interphase (SEI), which implies that capacity loss will increase as particle size decreases. This hypothesis is investigated with composite electrodes using different silicon nanoparticle sizes, and the expected particle size effect is not observed. Instead, there is an optimum particle size where capacity loss per volume is minimized. Finite element modeling demonstrates that the mechanical deformation of the SEI varies significantly with the silicon particle size. Smaller particles lead to the decrease of the tensile hoop strains in the outer portion of the SEI and simultaneously make the overall elastic strains in the inner portion more compressive. These results suggest that the SEI on smaller particles is more resistant to mechanical degradation, even though the higher specific surface areas increase initial SEI formation. The trade‐off between these effects leads to the observed optimum particle size.

On the improvement of the ballistic performance of a silicon carbide tile through pre-stress: Experiments and simulations

A pre-stressing technique for improving the ballistic performance of a circular silicon carbide tile has been tested against ø12-mm spherical steel projectile. The confining pre-stress was achieved through a heat-shrunk steel collar and was evaluated through neutron diffraction for the ceramic-collar system. Subsequent ballistic experiments and simulations of the impact event were used to elucidate the mechanisms and benefits of pre-stress on the ballistic response. CT-scans of various specimens, post-impact, show that the pre-stress affects the trajectory of the Hertzian cone and limits the overall damage. Furthermore, simulations qualitatively agreed with the experimental result, showing a reduction in crack propagation and altered paths of damage. Greater confining stress led to higher negative triaxiality, which act to arrest the tensile hoop stresses and corresponding cracks.

First performance test of the iron-based superconducting racetrack coils at 10 T

Iron-based superconducting (IBS) racetrack coils were firstly fabricated by using 100-m 7-filamentary Ba1-xKxFe2As2 (Ba122) tapes at the Institute of High Energy Physics, Chinese Academy of Sciences (IHEP, CAS). The IBS tape was wound in parallel with stainless steel tape to withstand the high tensile hoop stress under high magnetic field. After the heat treatment, the coils were impregnated with epoxy resin. Then the IBS coils were tested in a low-temperature superconducting Common-Coil dipole magnet which provided a maximum background field of 10 T at 4.2 K. Most importantly, the best IBS racetrack coil quenched at 4.2 K and 10 T with an operating current of 65 A, which is still as high as 86.7% of critical current of the short sample at 10 T. The details of the fabrication process and performance test results were presented in this paper. The performance test demonstrated the IBS conductor is a promising candidate for the application of high field magnets especially for future high-energy accelerators.

Effect of constitutive model on residual stress development in the pressure tube rolled joint

Being one of the most important joints in a pressurized heavy water reactor (PHWR), pressure tube rolled joint is critical during the construction and operation. This joint is formed through the roll expansion process that leads to an interference fit between the Zr 2.5%Nb pressure tube and stainless-steel end fitting. For integrity of this joint, a sufficient pull-out strength and leak tightness must be maintained, while having lower undesirable residual stresses, especially in the transition zone. The roll expansion process parameters are controlled to achieve optimum contact pressure and limit the tensile residual stress. The parameters of this roll expansion process are designed either through experiments or through numerical simulations. One important aspect that is often ignored in the numerical simulations is the effect of material constitutive behavior of the Zr 2.5%Nb alloy, particularly the anisotropic yield behavior and the cyclic stress-strain response. In this paper, these two aspects of constitutive behavior are investigated, using three-dimensional finite element simulations, to understand their influence on the residual stress development in the roll expansion process. The cyclic behavior was modelled using Chaboche nonlinear kinematic hardening model. The model parameters were extracted from low cycle fatigue experiments with the strain amplitude equivalent to that seen in roll expansion process. The results show that constitutive behavior, especially the cyclic behavior, has a significant impact on the residual stress. Anisotropic yielding of the pressure tube was also seen to affect the tensile residual stress and the contact pressure, although to a lesser extent. Finally, after comparison between four combinations of constitutive behavior, a simple isotropic yield with isotropic hardening model is suggested to predict the tensile residual hoop stress in the rolled joint, conservatively.

Oxidation of 3D‐printed SiC in air and steam environments

AbstractThe high‐temperature oxidation of additively manufactured and chemically vapor infiltrated (3D‐printed SiC) has been compared to chemical vapor deposited (CVD) SiC. 100‐h isothermal exposures were conducted at 1425° and 1300°C at 1 atm under both dry air and steam environments. A SiC reaction tube was utilized to reduce silica volatility. After steam oxidation at 1425° and 1300°C, on the 3D‐printed SiC surface, which was intrinsically rougher than the CVD surface, scales were 70%–90% thicker at the convex regions compared to concave/flat regions. In the convex regions, large cracks perpendicular to the oxidizing interface were observed. After dry air oxidation, scale thicknesses were comparable between 3D‐printed SiC and CVD SiC, regardless of geometry. Finite element modeling, conducted to elucidate the relationship between SiC geometry and ß‐ to α‐cristobalite transformation stress, determined cristobalite transformation tensile stresses to be on the order of 103 MPa during cool down, assuming a 6 vol% reduction. Compared to flat SiC substrates, tensile transformation stresses were elevated at concave regions and relaxed at convex regions. Combined with specimen mass gain (accounting for the rougher surface) of 3D‐printed SiC being 15%–32% higher for 3D‐printed SiC after 1300°C and 1425°C steam oxidation, the work presented concludes that the increased oxidation of 3D‐printed SiC is primarily caused by tensile hoop stresses driven by oxidation volume expansion. Lastly, the efficacy of the 3D‐printing method is demonstrated through the production of tristructural isotropic imbedded 3D‐printed SiC fuel forms.

Quench characteristics and mechanical responses during quench propagation in rare earth barium copper oxide pancake coils

Quench and mechanical behaviors are critical issues in high temperature superconducting coils. In this paper, the quench characteristics in the rare earth barium copper oxide (REBCO) pancake coil at 4.2 K are analyzed, and a two-dimensional (2D) axisymmetric electro-magneto-thermal model is presented. The effects of the constituent materials, background field, and coil size are analyzed. An elastoplastic mechanical model is used to study the corresponding mechanical responses during the quench propagation. The variations of the temperature and strain in superconducting layers are compared. The results indicate that the radial strain evolutions can reflect the transverse quench propagation and the tensile hoop and radial stresses in superconducting layers increase with the quench propagation. The possible damages are discussed with the consideration of the effects of the background field and coil size. It is concluded that the high background field significantly increases the maximum tensile hoop and radial stresses in quenching coils and local damage may be caused.

The Application of Neutron Diffraction Techniques (NDT) in Measuring Residual Strain-Stresses of Engineering Materials

In order to quantitatively understand the residual strain distributions and benefits of engineering components following special technique treatment, such as Autofrettaging, Hot Isostatic Pressing (HIP) and Dissimilar Material Welding (DMW), the Neutron Diffraction Technique (NDT) has been employed recently to measure residual strain and stress distributions on following three cases of (a) Autofrettaged Aluminum 7075 high pressure vessels; (b) Hot Isostatic Pressed (HIPPED) heavy metals of tungsten clad in tantalum plate and (c) Dissimilar Material Welding (DMW) of 316L austenitic stainless steel and ferritic steel AS508 with Alloy 52 weld filler. This paper reports the recent research findings, including (a) NDT can identify optimal Autofrettage pressure level, by which load bearing capacity of the Autofrettaged pressure vessel increased by 215MPa; (b) NDT is able to reveal residual strains within heavy metals of Tungsten clad in Tantalum plate HIPPED and (c) NDT revealed a maximum residual tensile hoop stress value of about 494MPa in the interface between parent material SA508 and the weld seam. This is vital information for the post weld process and subsequent safe use of the dissimilar materials weld. Other researchers’ successful examples of working with NDT are also briefly reviewed. Future prospective of Engineering Materials Diffractometer (EMD) at CSNS is described too with a view to demonstrating the application and importance of NDT in revealing residual strain-stresses that are inevitable within engineering materials and engineering components following any manufacturing process.

Effects of wait on cement, setting depth, pipe material, and pressure on performance of liner cement

An intact cement sheath between a liner and its host casing is critical for maintaining well integrity. The liner-casing overlap incorporates a cement sheath and a seal assembly that collectively establish a dual barrier system. This type of barrier provides a unique set of hydraulic and mechanical properties that are necessary to isolate fluids and prevent undesired communication between formations, wellbore, and environment. The hydraulic and mechanical integrity of the cement sheath can be compromised as a result of stresses induced by various drilling, completion, intervention, stimulation, production, and injection operations.The assessment of cement sheath integrity in the liner barrier system has been a major concern for both the industry as well as the regulators. The objective of this paper is to study the mechanical integrity and the risk of failure at the casing-cement and cement-liner interfaces. The evaluation was performed for various downhole pressure conditions, cement and pipe properties, wait-on-cement (WOC) intervals, and liner setting depths. Analytically and experimentally validated finite element modelling (FEM) approach was employed in this work. The simulation results indicate that tensile hoop stress generated by pressure loads, is one of the most dominant factors that compromises the cement mechanical integrity. This observation was supported by the radial cracks observed during the experimental pressure tests. This work advances design and performance evaluation guidelines for liner cements. Results presented will assist engineers in predicting cement failure modes and identifying operation limits to consider during a well's life cycle.

Numerical investigation on stress distribution and evolution in 9Cr/2.25Cr dissimilar welded rotor undergoing welding and heat treatment

Numerical investigation has been employed to analysis stress distribution in 9Cr/2.25Cr dissimilar welded rotor undergoing welding and heat treatment in order to help optimize structural design. The simulated residual stress on inner and outer cylindrical surface has been validated with experimental data. Distribution and evolution of welding residual stress along weld center line through thickness has also been investigated. It is found that expansion due to martensitic phase transformation in cap weld and shrinkage in nominal HAZ determines the distribution of residual stress on outer cylindrical surface. Meanwhile, expansion caused by martensitic phase transformation and bending effect in annular structure is responsible for the evolution and distribution of through-wall residual stress. Distribution and peak value of through-wall welding residual stress remains after the weld height reaches a certain value (it is about 30% thickness from the inner cylindrical surface in this work), which provides a possibility to predict stress distribution with less time. Meanwhile, post weld heat treatment (PWHT) can release residual stress effectively. Hence, more attention has been paid to as-welded residual stress. Compared with 2.25Cr weld filler, 9Cr weld filler induces greater compressive hoop stress in the newly deposited weld metal and decreases the peak value of tensile hoop stress under it because of greater martensitic phase transformation expansion in cooling process and smaller yield stress at low temperatures.

Mechanical Integrity of Conductive Carbon-Black-Filled Aqueous Polymer Binder in Composite Electrode for Lithium-Ion Battery.

The mechanical stability of aqueous binder and conductive composites (BCC) is the basis of the long-term service of composite electrodes in advanced secondary batteries. To evaluate the stress evolution of BCC in composite electrodes during electrochemical operation, we established an electrochemical–mechanical model for multilayer spherical particles that consists of an active material and a solid-electrolyte-interface (SEI)-enclosed BCC. The lithium-diffusion-induced stress distribution was studied in detail by coupling the influence of SEI and the viscoelasticity of inorganic-filler-doped polymeric bonding material. It was found that tensile hoop stress plays a critical role in determining whether a composite electrode is damaged or not—and circumferential cracks may primarily initiate in BCC, rather than in other electrode components. Further, the peak tensile stress of BCC is at the interface with SEI and does not occur at full lithiation due to the relaxation nature of polymer composite. Moreover, mechanical damage would be greatly misled if neglecting the existence of SEI. Finally, the structure integrity of the binder and conductive system can be effectively improved by (1) increasing the carbon black content as much as possible in the context of meeting cell capacity requirements—it is greater than 27% and 50% for sodium alginate and the mixtures of carboxy styrene butadiene latex and sodium carboxymethyl cellulose, respectively, for composite graphite anode; (2) reducing the elastic modulus of SEI to less than that of BCC; (3) decreasing the lithiation rate.

Evaluation of thermomechanical behaviors of UO2-5 vol% Mo nuclear fuel pellets with sandwiched configuration

Deploying high thermal conductive materials as additives to UO2 has been highlighted due to their enhanced thermal performance as a potential candidate of Accident-Tolerant Fuels (ATFs). Herein, we investigate thermomechanical behaviors of UO2 – 5 vol% Mo fuel pellets with a sandwiched configuration where Mo layers are positioned on the top and bottom of a UO2 part. The successfully fabricated sandwich-type UO2 fuel pellets with an inclusion of 5 vol% Mo by using a conventional sintering method exhibit up to 3.0 and 2.5 times higher effective thermal conductivities at 800 °C than standard UO2 and dispersion-type UO2 – 5 vol% Mo fuel pellets, due to the effective heat transfer characteristics in the Light Water Reactor (LWR) fuel. Accordingly, the sandwich-type fuel pellets not only effectively reduce the thermal stress gradients across the pellets, but also significantly decrease the maximum tensile hoop stresses of fuel pellets. Finally, the radial deformation behaviors of the sandwich-type fuel pellets are also investigated under a simulated irradiation condition, showing that an hourglass-shaped deformation of UO2 pellets are considerably mitigated.

Die stress analysis and improvement of the welding valve fastener in multi-stage forging

This study explores the multi-stage cold forming die of a welding valve fastener using simulation software. It is possible to understand the various stress intensities of the die core bore and the corresponding distributions during each forging stage so as to improve the service life of the die. These stresses include radial stress, axial stress, hoop stress, and maximum principal stress, as well as the different types of stresses that could cause different fractures of the die core. Therefore, it is necessary to use different die design methods to improve the fracture issues for different die cores. For example, shrink fit can be used between the die core and die case. By adjusting the size of the shrink fit, tensile hoop stress can be converted into compressive hoop stress, which can avoid the generation of axial cracking of the die during the forging formation. In addition, drastic changes in axial stress caused by the stress concentration on the die core can yield a transverse crack of the die core. Thus adopting preventative measures by split such a stress concentration into two sections reduces the drastic changes in axial stress on that section.

On residual stress analysis and microstructural evolution for stainless steel type 304 spent nuclear fuel canisters weld joint: Numerical and experimental studies

Chloride-induced stress corrosion cracking (CISCC) in the weldments of austenitic stainless steel canisters is one of the primary safety concerns during the dry storage of used nuclear fuel at Independent Spent Fuel Storage Installations in coastal areas. In order to evaluate the CISCC behavior in the canister, a 3D sequentially coupled thermo-mechanical finite element model was built to simulate the residual stresses induced by two intersecting longitudinal and circumferential multi-pass welds in austenitic stainless steel mockup canister. Weld-induced residual stresses from simulation were in good agreement with the experimental measurement results by deep-hole drilling and contour methods. Through-wall high tensile axial and hoop stresses were observed in both the fusion zone and heat affected zone (HAZ) in the longitudinal and circumferential weld, respectively. On the other hand, the microstructure within the weldments of 304 stainless steel mockup was characterized using optical microscopy, scanning electron microscopy, electron back-scattered diffraction and energy dispersive X-ray spectroscopy methods. A few amount of MnS inclusions in both the base metal and HAZ, and a lot of (Mn,Si)xOy inclusions in the fusion zone were found. Meanwhile, there is some α′-martensite in the base metal, while the martensite was reversed in the HAZ. In the fusion zone, there is a lot of δ-ferrite. The martensite reversion phenomenon was also verified by the combination of Feritscope test and thermal simulation, which could predict a martensite reversion temperature as 400C°. The welding residual stresses and microstructure analysis results could offer the instructive information for the prediction of CISCC behavior of the spent nuclear fuel canisters.