The In-situ formed Metal Matrix composites 94% of Al & 6% of TiB2 and 90% of Al, 6 % of TiB2 and 4 % of Cu are examined in this study. Both composites underwent testing after being produced using the stir casting technique. To make the composite, a melt of A356 Aluminum is combined with potassium tetra fluoro boreate (K2TiF6) and potassium hexafluoro titanate (KBF4), the precursor salts at the temperature of 820 °C, stirring condition of 300 rpm, and a 30 min choking time. The stoichiometric ratios of these salts translate into 6% of TiB2 particles by weight. The composite melt was added with 4 wt% of copper powder and the poured into the permanent mould. Utilizing XRD and optical microscopy, the TiB2 and Cu particles in the metal matrix composite were studied. Mechanical properties tensile strength, hardness, and fracture toughness are tested according to ASTM standards. The mechanical properties of the In- situ formed metal matrix composite with Copper Al/6 wt% TiB2/4 wt% Cu are higher than that of the composite Al/6 wt% TiB2.
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