Concentrating solar collector assemblies of the substrate steel surface electroplated with a nickel coating followed by a thin black chrome solar absorber overlayer have been studied for the role and optimization of plating parameters such as; plating time, current density, plating bath temperature, chromic acid concentration, role of chromonyx addition agent, anode-to-cathode ratio of the plating arrangement, current efficiency of electroplating, and role of substrate finish; and over-growths were evaluated in each case for solar absorptance values. Within the range studied (3–36 min), 18 min of plating time is seen to give the highest absorptance value (96%). Current density variation, within the limits of this study (21.6–54 A/dm 2) shows that an optimum absorptance (93.2%) is attained with a current density of 43.2 A/dm 2. Variations in bath temperature of plating (0–30°C) yields a maximum in absorptance (93.2%) in coatings done at 10°C. The optimum value in solar absorptance (97.9%) is obtained at 375.95 g chromic acid/ l (50 oz/gal) addition to the plating bath, within the range, 225.57–413.54 g/ l (30–55 oz/gal), studied. Chromonyx addition agent, suggested for the plating bath, is seen to optimize at 30% of the bath volume in the range (21–33% of the volume) studied. Anode-to-cathode proportions of the plating arrangement are seen to yield a maximum absorptance (98.4%) at a ratio of 2 within the ratios evaluated (1–6 anode/cathode ratios). Current efficiencies of plating show a much higher value (92%) for nickel electroplating than for black-chrome coating (0.20%) for platings done at 10°C, 43.2 A/dm 2, and an electrode spacing of 1.27 cm. Finally, the role of substrate-surface finish, evaluated through coating black-chrome onto steel and nickel or nickel sheets show absorptance values to be quite similar in both cases, (93.0%) for black-chrome on steel plus nickel arrangement and (93.1%) for black chrome plated onto nickel sheets, at 10°C for a period of 3 min, and were extremely close in value for all bath temperatures (0–30°C) evaluated. Scanning electron microscopy and replication electron transmission microscopy done on plated and plated and ion-milled surfaces of solar collector growths did not yield conclusive data, but high magnification studies of the surfaces with the scanning electron microscope indicate an alteration of growth characteristics with variations in deposition temperatures. Finally, the strength of adhesion of the plated layers onto substrate surfaces was measured through tensile testing at ambient temperature. Values attained for adhesion strength (in excess of 100 kg/cm 2 in each case) indicate that the electroplated nickel and black-chrome layers are well attached to their respective substrates and possible failure of these coatings is unlikely to be due to insufficient adhesion.
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