Production Technology Research Articles

LCCO2 Assessment and Fertilizer Production from Absorbed-CO2 Solid Matter in a Small-Scale DACCU Plant

This study investigates a novel method of utilizing Direct Air Capture (DAC) technology for fertilizer production. Unlike traditional Direct Air Carbon Capture and Utilization (DACCU) technologies, Direct Air Carbon Capture for Fertilizers (FDAC) has the potential to produce fertilizers directly. This study aims to assess the feasibility of FDAC-based fertilizer production by examining the current state of traditional DAC technologies, evaluating the CO2 fixation potential of FDAC, and analyzing the decarbonization effect of producing fertilizers using FDAC. Our evaluation results indicate that CO2 emissions from producing 1 ton of conventional chemical fertilizer, FDAC fertilizer (current status), FDAC fertilizer with ingredient adjustment (sodium hydroxide), and FDAC fertilizer with ingredient adjustment (magnesium hydroxide) are 1.69, 1.12, 1.04, and 1.06 tons of CO2, respectively. The FDAC fertilizer (current status) emits 0.57 tons of CO2 per ton less than commercial fertilizers. FDAC fertilizers also have the potential to reduce CO2 emissions further when the fertilizer composition is adjusted, offering a promising solution for lowering the environmental impact of fertilizer production. Significant CO2 reduction can be expected by replacing conventional low-intensity chemical fertilizers with FDAC-produced fertilizers.

On-farm experimentation of precision agriculture for differential seed and fertilizer management in semi-arid rainfed zones

Abstract Introduction This study explores the integration of precision agriculture technologies (PATs) in rainfed cereal production within semi-arid regions. Methods utilizing the Veris 3100 sensor for apparent soil electrical conductivity (ECa) mapping, differentiated management zones (MZs) were established in experimental plots in Valsalada, NE Spain. Site-specific variable dose technology was applied for seed and fertilizer applications, tailoring inputs to distinct fertility levels within each MZ. Emphasizing nitrogen (N) management, the study evaluated the impact of variable-rate applications on crop growth, yield, nitrogen use efficiency (NUE), and economic returns. For the 2021/2022 and 2022/2023 seasons, seeding rates ranged from 350 to 450 grains/m2, and basal fertilizer dosages varied between high and low levels. Additionally, the total nitrogen units were distributed differently between the two seasons, while maintaining a uniform topdressing fertilizer dose across all treatments. Results Results revealed a significant increase in yield in MZ 2 (higher fertility) compared to MZ 1 (lower fertility). NUE demonstrated notable improvement in MZ 2, emphasizing the effectiveness of variable-rate N applications. Economic returns, calculated as partial net income, showed a considerable advantage in MZ 2 over MZ 1, resulting in negative outcomes for low-fertility areas in several of the analyzed scenarios, and highlighting the financial benefits of tailored input management. Conclusion This research provides quantitative evidence supporting the viability and advantages of adopting PATs in rainfed cereal production. The study contributes valuable insights into optimizing input strategies, enhancing N management, and improving economic returns in semi-arid regions.

A Review of the Application of Hyperspectral Imaging Technology in Agricultural Crop Economics

China is a large agricultural country, and the crop economy holds an important place in the national economy. The identification of crop diseases and pests, as well as the non-destructive classification of crops, has always been a challenge in agricultural development, hindering the rapid growth of the agricultural economy. Hyperspectral imaging technology combines imaging and spectral techniques, using hyperspectral cameras to acquire raw image data of crops. After correcting and preprocessing the raw image data to obtain the required spectral features, it becomes possible to achieve the rapid non-destructive detection of crop diseases and pests, as well as the non-destructive classification and identification of agricultural products. This paper first provides an overview of the current applications of hyperspectral imaging technology in crops both domestically and internationally. It then summarizes the methods of hyperspectral data acquisition and application scenarios. Subsequently, it organizes the processing of hyperspectral data for crop disease and pest detection and classification, deriving relevant preprocessing and analysis methods for hyperspectral data. Finally, it conducts a detailed analysis of classic cases using hyperspectral imaging technology for detecting crop diseases and pests and non-destructive classification, while also analyzing and summarizing the future development trends of hyperspectral imaging technology in agricultural production. The non-destructive rapid detection and classification technology of hyperspectral imaging can effectively select qualified crops and classify crops of different qualities, ensuring the quality of agricultural products. In conclusion, hyperspectral imaging technology can effectively serve the agricultural economy, making agricultural production more intelligent and holding significant importance for the development of agriculture in China.

Extracorporeal renal replacement treatment and environmental sustainability: the point of view of the technology manufacturer

Healthcare contributes significantly to resource depletion and greenhouse gas emissions; this is because the production, transportation, use and waste disposal of the necessary products are involved. Since renal replacement treatment has a big impact in this context, all the community involved in this sector should have a clear policy and a full awareness on the conservation of the environment and its sustainability. The products of HD technologies are looking forward the future to take part in this awareness.

Disruptive production process innovation for sustainable business: evidence from an emerging economy

PurposeThe study aimed to develop a disruptive production process innovation model from an emerging economy's agro-based dairy farming perspective based on the case of a Bangladeshi model dairy farm named Central Cattle Breeding and Dairy Farm (CBBDF), Savar, Dhaka.Design/methodology/approachThe study used qualitative in-depth interviews, participants and document observation. Around 20 key informants were purposefully selected from the case organization.FindingsThe findings propose two different models for disruptive production process innovation toward sustainable agribusiness dairy farming from an emerging economy perspective and the modified process model from traditional dairy farms to modern dairy based on the stakeholders' (such as consumers, owners, managers and government) demand.Originality/valueThis study is the first attempt to develop a disruptive production process innovation and technology model for the dairy industry and its stakeholders' responsibilities from the experience of an emerging economy. The value of the research is in identifying factors under traditional dairy farming that need to be reduced and eliminated, and the factors under society, health concerns and value-added to existing farms need to be raised as per the global industry standard.

Sorghum Prolamin Scaffolds-Based Hybrid Cultured Meat with Enriched Sensory Properties.

Cultured meat (CM) has been hailed as a sustainable future meat production technology that requires scaffolds to support cell growth. Plant proteins are the most promising raw materials for edible scaffolds but remain underutilized. In this study, kafirin, an abundant, readily available, and nonallergenic prolamin extracted from red sorghum, was explored to fabricate 3D porous sponge-like scaffolds via a simple template-leaching method. The scaffolds featured fully interconnected pores with a high porosity of approximately 84% and mechanical properties of 1.0-1.9 kPa. Porcine skeletal muscle cells (PSCs) and adipose-derived stem cells (ADSCs) could adhere, proliferate, and differentiate on protein scaffolds. Thereafter, a hybrid CM was produced by culturing porcine ADSCs on kafirin scaffolds for 12 days, integrating plant protein-based and cell-based alternatives. The anthocyanins found in red sorghum contributed to the hybrid CM with meat-like color and antioxidative benefits. Moreover, the hybrid CM prototype demonstrated promising potential in providing higher protein content (22.9%) and unique mouthfeel and appearance characteristics, highlighting the viability of sorghum prolamin in promoting CM production.

Potential assessment of coordinated regulation of power load of emerging industrial users based on extreme scenarios of electric vehicle aggregators

AbstractWith the advancement of industrial low carbonization and electrification, emerging industrial production technologies have the characteristics of high‐power consumption and significant impact load. In the context of increasing global climate change, frequent extreme weather events have brought serious challenges to the balance of power and electricity in the power system, and have a significant impact on the production scheduling of industrial users, especially industrial users using electrified production technology. First, based on the representative high‐power industrial users of hydrogen reduction steel plants and internet datacentres (IDC), this paper establishes a flexible resource scheduling optimization model for single industrial users, and considers the collaborative relationship between multi‐user flexible resources to establish a collaborative scheduling optimization model for industrial users. Then, considering the charging and discharging characteristics of electric vehicles (EV) in extreme scenarios, the redundant capacity of EVs is aggregated by EV aggregators and sold to industrial users, and a collaborative scheduling optimization model of EV aggregators and industrial users is established. Finally, the effectiveness of the proposed model and algorithm is verified by simulation analysis. Compared with the traditional industrial user production optimization, the proposed model can tap the potential of multi‐agent scheduling operation in extreme scenarios.

Polysaccharide-Based Bioplastics: Eco-Friendly and Sustainable Solutions for Packaging

Over the past few decades, synthetic petroleum-based packaging materials have increased, and the production of plastics has surpassed all other man-made materials due to their versatility. However, the excessive usage of synthetic packaging materials has led to severe environmental and health-related issues due to their nonbiodegradability and their accumulation in the environment. Therefore, bio-based packages are considered alternatives to substitute synthetic petroleum-based packaging material. Furthermore, the choice of packing material in the food industry is a perplexing process as it depends on various factors, such as the type of food product, its sustainability, and environmental conditions. Interestingly, due to proven mechanical, gas, and water vapor barrier properties and biological activity, polysaccharide-based bioplastics show the potential to expand the trends in food packaging, including edible films or coatings and intelligent and active food packaging. Various chemical modifications, network designs, and processing techniques have transformed polysaccharide materials into valuable final products, particularly for large-scale or high-value applications. Transitioning from petroleum-based resources to abundant bio-based polysaccharides presents an opportunity to create a sustainable circular economy. The economic viability of polysaccharide-based bioplastics is determined by several factors, including raw material costs, production technologies, market demand, and scalability. Despite their potential advantages over traditional plastics, their economic feasibility is affected by continuous technological advancements and evolving market dynamics and regulations. This review discusses the structure, properties, and recent developments in polysaccharide-based bioplastics as green and sustainable food packaging materials.

Unlocking 3D printing technology for microalgal production and application

AbstractMicroalgae offer a promising alternative for sustainable nutritional supplements and functional food ingredients and hold potential to meet the growing demand for nutritious and eco-friendly food alternatives. With the escalating impacts of global climate change and increasing human activities, microalgal production must be enhanced by reducing freshwater and land use and minimizing carbon emissions. The advent of 3D printing offers novel opportunities for optimizing microalgae production, though it faces challenges such as high production costs and scalability concerns. This work aims to provide a comprehensive overview of recent advancements in 3D-printed bioreactors for microalgal production, focusing on 3D printing techniques, bio-ink types, and their applications across environmental, food, and medical fields. This review highlights the benefits of 3D-printed bioreactors, including improved mass transfer, optimized light exposure, enhanced biomass yield, and augmented photosynthesis. Current challenges and future directions of 3D printing in microalgal production are also discussed to offer new insights into boosting microalgal cultivation efficiency for expanded applications.

Improving production sequencing in the age of Industry 4.0: A mathematical launching model approach

Purpose: To enhance enterprise efficiency, this study examines the pivotal role of operations management in optimizing the use of materials, technology, equipment, and personnel, especially within the transformative framework of Industry 4.0.Design/methodology/approach: This article investigates operational preparation in the context of Industry 4.0. Through questionnaires and interviews with stakeholders, problems related to operational preparation were identified. To address these problems, a launching model was developed for production systems. The model considers several parameters important for the production process, including business goals, customer needs, and environmental conditions that impact enterprise performance and profit.Findings: The model determines the importance of jobs to be performed in a certain order to optimize production sequence. The proposed parameters are included in a mathematical-algorithmic launching model based on categorical levels related to the production process, such as profit, delivery times, processing times, total number of technological operations, product types, materials, required quality, product complexity, and resource use. The model was developed based on observations and investigations conducted in Kosovo's enterprises on operations research, and it has the potential to significantly improve production efficiency and profitability in the Industry 4.0 era.Practical implications: The findings of this study have practical implications for operations management within the Industry 4.0 framework, proposing a launching model designed to optimize production processes and enhance efficiency.Originality/value: The originality and value of this research lie in the development of a mathematical-algorithmic launching model that addresses operational preparation in the Industry 4.0 context, taking into account various crucial parameters.

Rapid and eco-friendly ultrasonic exfoliation of transition metal dichalcogenides supported on sonogel-nanocarbon black: A non-precious electrocatalyst for hydrogen evolution reaction

Recently, there has been growing interest in replacing expensive platinum-based catalysts with cost-effective non-precious metal alternatives for water electrolysis aimed at hydrogen production. This study introduces an innovative, green, and cost-effective strategy for the development of non-precious electrocatalysts by leveraging sodium alginate-mediated ultrasonic exfoliation to produce transition metal dichalcogenide (TMD) nanosheets. These nanosheets are supported on Sonogel-Carbon electrodes (SGC), providing a novel conductive base for HER catalysis. Using a diverse array of TMD materials, including MoS2, MoSe2, WS2, and WSe2, we assess their catalytic activity towards HER. The study demonstrates significantly enhanced HER performance through bulk modification of the electrodes with nanocarbon black (SGC-CB). This enhancement is primarily due to the synergistic effects of improved electron transfer and increased active site availability, facilitated by the unique structural properties of the exfoliated TMD nanosheets and the conductive Sonogel-Carbon substrate. Notably, the optimized MoSe2NS-SGC-CB configuration achieves an exceptional overpotential of 240 mV at a current density of 10 mA/cm2, surpassing conventional bulk catalysts and highlighting the potential of sodium alginate as a viable dispersing agent for the large-scale production of TMD nanosheets. The operational stability and cost-effectiveness of this electrocatalyst, combined with its environmental friendliness, mark a significant step forward in the pursuit of sustainable hydrogen fuel production technologies.

Developing the use of domestic photoelastic coating materials to determine the deformation of parts of complex geometric shapes

The paper presents the results of using some domestic materials in the manufacture of photoelastic coatings to study the stress-strain state in the process of strength testing of parts and assemblies of complex geometric shapes. Based on the analysis of the market for domestic materials for the production of photoelastic coatings, several materials were tested, their mechanical and optical characteristics were determined, and the technology for the production of photoelastic coatings was developed. This paper presents comparative results of a study of the stress-strain state (SSS) of a number of samples and products of aviation and space technology of different levels of complexity, prepared with domestic and foreign photoelastic coatings.

Biomimetic Nanoparticles for Basic Drug Delivery.

Biomimetic nanoparticles (BMNPs) are innovative nanovehicles that replicate the properties of naturally occurring extracellular vesicles, facilitating highly efficient drug delivery across biological barriers to target organs and tissues while ensuring maximal biocompatibility and minimal-to-no toxicity. BMNPs can be utilized for the delivery of therapeutic payloads and for imparting novel properties to other nanotechnologies based on organic and inorganic materials. The application of specifically modified biological membranes for coating organic and inorganic nanoparticles has the potential to enhance their therapeutic efficacy and biocompatibility, presenting a promising pathway for the advancement of drug delivery technologies. This manuscript is grounded in the fundamentals of biomimetic technologies, offering a comprehensive overview and analytical perspective on the preparation and functionalization of BMNPs, which include cell membrane-coated nanoparticles (CMCNPs), artificial cell-derived vesicles (ACDVs), and fully synthetic vesicles (fSVs). This review examines both "top-down" and "bottom-up" approaches for nanoparticle preparation, with a particular focus on techniques such as cell membrane coating, cargo loading, and microfluidic fabrication. Additionally, it addresses the technological challenges and potential solutions associated with the large-scale production and clinical application of BMNPs and related technologies.

Anode process on gold in KF–AlF<sub>3</sub>–Al<sub>2</sub>O<sub>3</sub> melt

In the conditions of resource saving and carbon footprint reduction, the development of oxygen–releasing anodes for technologies of production of important metals and alloys by electrolysis of molten salts seems to be an urgent task. To determine the degree of “inertness” of a particular anode material, data on the kinetics and mechanism of the anode process on a material not subject to oxidation are required. In this connection, the anodic process on gold in the KF–AlF3–Al2O3 melt for electrolytic aluminum production was investigated by cyclic and square–wave voltammetry methods. The influence of temperature (715 and 775 оC) of the melt, the content of Al2O3 in it (from 0.1 to saturation), as well as the polarization rate (0.05–1 V/s) on the kinetics and some features of the mechanism of the investigated process was determined. An assumption is made that oxygen release on gold without dissolution of the substrate takes place in the region of overvoltages from 0 to 0.8 V. It is shown that the process includes the stages of electrochemical adsorption and desorption of the intermediate product, the first of which is limited by the diffusion of electroactive anions to the anode.

DEVELOPMENT OF PLASMA RESEARCH AND TECHNOLOGIES AT THE GAS INSTITUTE OF THE NATIONAL ACADEMY OF SCIENCES OF UKRAINE AND THE GLOBAL SITUATION

A multi-faceted analysis of the development of the subject of plasma research and technologies was performed, the center of which is the production of hydrogen from hydrocarbon-containing raw materials. The competitive selection of scientific and technical (experimental) developments under the state order, the implementation of which will begin in 2024 at the expense of the state budget, objectively proved the relevance of the subject matter of the department of plasma processes and technologies. Indeed, immediately two of the total number of 25 competitive works are directly based on plasma technologies in the field of competence of the department. The in-depth history of the initiation at the world level of plasma research or the “fourth state of matter”, as it was called in the 19th century, is analyzed; the outstanding role of the Ukrainian scientist Ivan Pulyuy is shown in it (in addition to his already well-known X-ray research, which is similar in terms of experimental technique). Peculiarities of the early formation of the problem of gasification of hydrocarbon-containing raw materials (as the basis of modern plasma technologies of hydrogen production) are also analyzed on the basis of a comparison of publications from the early period of the existence of the former USSR and Germany. In order to return to historical justice, the most prominent role of the former director of the Gas Institute of the National Academy of Sciences of Ukraine, Academician V.F. Kopytov in the establishment of the institute as a powerful scientific organization and a scientist who also actively supported the development of research into high-temperature processes and plasma technologies. Individual scientific achievements of employees of the department of plasma processes and technologies at various stages of its formation and development are analyzed. The directions of development of plasma technologies are classified according to the physical state of the plasma and areas of application; the developments of the institute are briefly presented according to the directions where they are carried out. Bibl. 77, Fig. 6.

RESEARCH AGENDA OF SHARIAH-COMPLIANT INVESTMENT USING BIBLIOMETRIC ANALYSIS R STUDIO

Research in the financial industry is becoming more diverse as technology and financial investment products develop. Sharia concepts in financial investment products will be assessed in the context of current financial trends, challenges, and future market opportunities. This study aims to provide an overview of these three things using Systematic Literature Reviews of previous studies. This study's findings can inform future Sharia financial product studies and financial market stakeholders' policy and decision-making

Integrating Pt single atoms and Mo into PtNi/C through Mo doping-displacement synchronisation strategy for enhanced HER at all pH values

This paper proposes a Mo doping-displacement synchronization strategy to integrate Pt SAs and Mo atoms into PtNi/C, synthesizing Pt SAs/Mo-doped PtNi octahedra/carbon support catalyst (Pt SAs/Mo-PtNi/C). In this approach, Mo atoms are doped into PtNi alloy octahedra and displace some Pt atoms, forming Mo-PtNi octahedra. Importantly, the substituted Pt atoms can adhere to carbon substrate, creating Pt SAs. Pt SAs/Mo-PtNi/C exhibits lower overpotentials (38, 59, and 110 mV at 10 mA cm−2) and smaller Tafel slopes (44, 51, and 139 mV dec-1) in acidic, alkaline, and neutral environments. Additionally, the electron pathway of Mo-PtNi → Pt SAs/C has been confirmed, and Pt SAs/Mo-PtNi/C exhibits an optimized hydrogen adsorption energy (ΔGH*=-0.29 eV). Furthermore, catalyzed by Pt SAs/Mo-PtNi/C, the H-O bond length of H2O extends to 1.11 Å and the bond angle reduces to 102.741°, directly confirming that the Pt SAs and doped Mo could facilitate H-O bond breaking. The proposed Mo doping-displacement synchronization strategy not only simplifies the fabrication process of Pt SAs catalyst, but also improves its durability and activity across a wide pH range, thereby potentially advancing hydrogen production technologies.

Research Progress in Structure Evolution and Durability Modulation of Ir- and Ru-Based OER Catalysts under Acidic Conditions.

Green hydrogen energy, as one of the most promising energy carriers, plays a crucial role in addressing energy and environmental issues. Oxygen evolution reaction catalysts, as the key to water electrolysis hydrogen production technology, have been subject to durability constraints, preventing large-scale commercial development. Under the high current density and harsh acid-base electrolyte conditions of the water electrolysis reaction, the active metals in the catalysts are easily converted into high-valent soluble species to dissolve, leading to poor structural durability of the catalysts. There is an urgent need to overcome the durability challenges under acidic conditions and develop electrocatalysts with both high catalytic activity and high durability. In this review, the latest research results are analyzed in depth from both thermodynamic and kinetic perspectives. First, a comprehensive summary of the structural deactivation state process of noble metal oxide catalysts is presented. Second, the evolution of the structure of catalysts possessing high durability is discussed. Finally, four new strategies for the preparation of stable catalysts, "electron buffer (ECB) strategy", combination strength control, strain control, and surface coating, are summarized. The challenges and prospects are also elaborated for the future synthesis of more effective Ru/Ir-based catalysts and boost their future application.

RESEARCH OF ELECTRICITY GENERATION TECHNOLOGY USING GASIFICATION OF PREPARED BIOMASS

The rapid growth of the part of decentralized power generation, associated with the use of renewable energy sources for its production, is one of the main directions of the modern development of power generation systems. The article summarizes the state and direction of development of the world and Ukrainian energy industry. The development of electricity generating equipment based on gas generation is briefly described. The results of the study of electricity production technology using gasification of prepared biomass are given. The technological schemes for the preparation of generator gas as motor fuel and the requirements of manufacturers for the quality of gaseous fuel in the case of its use as motor fuel in modern engines are presented. Methods of determining the content of polluting components in gas, data on the composition of condensate taken from generator gas are given. The presented scheme of gas purification is intended for the use of solid residues of the gasification process for gas purification from finished biofuel. The results of the analysis of the sorption properties of coke-sol residue and the results of gas purification using it as a filter are given. The results of the operation of the complex for the production of electricity by the gasification method are given. It is shown that the environmental indicators of the installation in terms of CO and NOx emissions into the atmosphere meet Euro-5 requirements. Bibl. 20, Fig. 4, Tab. 4.

Molecular dynamics research on the effect of selective laser melting parameters on porosity and properties of parts

Selective laser melting (SLM) is considered as a new production technology which has the potential to produce amorphous alloy parts. However, pores are often observed in parts prepared by SLM, which seriously affect the properties and life of the parts. In this work, an atomic model for SLM forming of Cu50Zr50 amorphous alloy is established. The effects of laser power and scanning speed on the porosity and mechanical properties of parts fabricate by SLM are researched using molecular dynamics methods. The results indicate that increasing laser power or reducing laser scanning speed could enhance the laser energy input of the molten pool and increase the molten pool temperature, which could improve the fluidity of the metal melt and prolong the existence time of the molten pool. The molten metal could fully fill the gaps between powders, which reduces the porosity and is beneficial to obtain dense parts. The tensile strength of samples formed by SLM is positively correlated with their porosity. Stress concentration occurs in the system with through holes and internal pores. Defects expand and interconnect rapidly under stress concentration, which leads to a decrease in strength and plasticity. The porosity could be reduced by adjusting the process parameters, thus improving the mechanical properties of the parts. This study provides a theoretical reference for a deeper understanding of the formation mechanism of SLM pores and the development of advanced alloys with high density.