High Entropy Alloys (HEAs) have drawn significant attention due to their outstanding properties and potential for industrial applications. The present study investigates the fabrication and evaluation of CuFeNiMnTi HEA, synthesized by means of mechanical alloying (MA) and spark plasma sintering (SPS). The sample that was optimally prepared at 920 °C using the SPS technique was selected and subjected to comprehensive characterization using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS) to examine microstructural changes and evaluate mechanical properties, including Vickers microhardness, fracture toughness, shear strength, and wear resistance. The addition of carbon from the process control agent (PCA) and the interaction between titanium and carbon resulted in the formation of titanium carbides, while oxide compounds served as lubricants, thereby reducing friction. The sintered CuFeNiMnTi alloy showed a fracture toughness of 9.24±0.5MPamat the room temperature. Mechanical testing exhibited significant improvements, yielding a microhardness of 563±22 HVN and Ultimate Shear Strength (USS) of 439±19MPa. The alloy demonstrated outstanding mechanical properties, structural stability, and improved wear resistance, making it suitable for advanced engineering applications. The improved wear performance at higher temperature, compared to lower temperature, could be attributed to surface oxidation and a change in the dominant wear mechanism. This study highlights the effectiveness of MA and SPS techniques in the manufacturing of high-performance HEAs, emphasizing its flexibility in customizing alloys with specific desired properties.
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