Tailorable Mechanical Properties Research Articles

New strategies for the construction of eggshell powder reinforced starch based fire hazard suppression biomaterials with tailorable thermal, mechanical and oxygen barrier properties

A novel eco-friendly approach is highlighted for synthesizing chicken eggshell powder (EP) modified starch-g-poly(N-isopropylacrylamide) (starch-g-PNIPAAm) bionanocomposites (BNCs) by emulsifier-free emulsion polymerisation and aiming to study the effect of EP on the properties of modified starch BNCs. Young's modulus and tensile strength of BNCs are found to be improved dramatically. The enhanced char forming ability of EP improves the thermal stability of BNCs at high temperature as investigated by thermogravimetric analyses carried out in inert atmosphere. The cone calorimeter test revealed that the 4% w/v EP-based BNC resulted suppression on fire hazards in terms of reduction in PHRR (decreased by 33.3%), PSPR (decreased by 75.3%) compared with those of the control starch-g-PNIPAAm and could be attributed to the insulating barrier effect of EP. In addition, the fire retardancy of the BNCs is investigated from limiting oxygen index (LOI) test. The surface morphology and the elemental content of the collected char residues of BNCs after fire retardant test is analysed by FESEM and EDX. Further the oxygen barrier property of BNC with 4% w/v EP is reduced by 73% compared to starch-g-PNIPAAm. The resulting nanostructure and molecular interactions in the BNCs are analysed by FTIR, XRD and TEM.

Mechanical properties of bioactive glasses, ceramics, glass-ceramics and composites: State-of-the-art review and future challenges

The repair and restoration of bone defects in orthopaedic and dental surgery remains a major challenge despite advances in surgical procedures and post-operative treatments. Bioactive glasses, ceramics, glass-ceramics and composites show considerable potential for such applications as they can promote bone tissue regeneration. This paper presents an overview of the mechanical properties of various bioactive materials, which have the potential for bone regeneration. It also identifies current strategies for improving the mechanical properties of these novel materials, as these are rarely ideal as direct replacements for human bone. For this reason bioactive organic-inorganic composites and hybrids that have tailorable mechanical properties are of particular interest. The inorganic component (bioactive glass, ceramic or glass-ceramic) can provide both strength and bioactivity, while the organic component can add structural reinforcement, toughness and processability. Another topic presented in this paper includes 3D porous scaffolds that act as a template for cell attachment, proliferation and bone growth. Mechanical limitations of existing glass and ceramic scaffolds are discussed, along with the relevant challenges and strategies for further improvement. Advantages and disadvantages of different bioactive materials are critically examined. This paper is focused on optimization of biomaterials properties, in particular mechanical properties and bioactivity.

Bioinspired cellular sheath-core electrospun non-woven mesh

Fibers are valuable to biomedical applications. Used as sutures or meshes, there is an increased dual need to provide functionality such as drug delivery. Porosity represents a high surface area to volume architecture. Coaxial fibers with porous and non-porous layers offer a new design framework for fiber design that can resolve dual needs of mechanical robustness with transport phenomena. Using preferential solubility of a polymer in supercritical CO2, we develop a new architecture using biocompatible polymers based on porous core-sheath fiber fabrication technique. Polycaprolactone was selected as the CO2 miscible phase and Poly(butyrate adipate terephthalate)(PBAT) as the immiscible phase. The mechanical performance of the fibers was investigated using quasi static and dynamic loading. SEM images indicate no physical detachment of the two polymer surface after CO2 exposure indicating a successful amalgamation of polymers at the boundary of core and sheath. PCL as a sheath and as a core showed an increase of 650% and 468% in tensile strength compared to pristine PCL and PBAT. Introduction of porosity on the surface of coaxial fiber fPCL(cPBAT) further enhanced the yield strength increases by 40%. Dynamic mechanical analysis was used to analyze the viscoelastic properties of the fibers. The storage and loss modulus for coaxial fibers shows superior modulus throughout the glassy, glass transition and rubbery region as compared to the pristine PCL and PBAT, showing enhancement in both the elastic and viscous response of the material. The results indicate a new approach that is free of volatile organic solvents to manipulate the architecture of the cross-section of the electrospun fiber and tailor mechanical properties to the required application.

A novel layered topology of auxetic materials based on the tetrachiral honeycomb microstructure

Microstructured honeycomb materials may exhibit exotic, extreme and tailorable mechanical properties, suited for innovative technological applications in a variety of modern engineering fields. The paper is focused on analysing the directional auxeticity of tetrachiral materials, through analytical, numerical and experimental methods. Theoretical predictions about the global elastic properties have been successfully validated by performing tensile laboratory tests on tetrachiral samples, realized with high precision 3D printing technologies. Inspired by the kinematic behaviour of the tetrachiral material, a newly-design bi-layered topology, referred to as bi-tetrachiral material, has been theoretically conceived and mechanically modelled. The novel topology virtuously exploits the mutual collaboration between two tetrachiral layers with opposite chiralities. The bi-tetrachiral material has been verified to outperform the tetrachiral material in terms of global Young modulus and, as major achievement, to exhibit a remarkable auxetic behaviour. Specifically, experimental results, confirmed by parametric analytical and computational analyses, have highlighted the effective possibility to attain strongly negative Poisson ratios, identified as a peculiar global elastic property of the novel bi-layered topology.

Plant oil-derived copolymers with remarkable post-polymerization induced mechanical enhancement for high performance coating applications

Polymer coatings have been heavily utilized in many industrial and civil applications where a protective thermoset material with enhanced properties such as chemical and physical resistance, thermal stability, and tailorable mechanical properties is desired. Plant oils are a class of promising biomass toward sustainable polymers, but have yet to be fully harnessed in tailorable thermoset coatings due to the challenging functionalization and extensive crosslinking processes required to achieve desirable thermomechanical properties. In this work, we demonstrated that soybean methacrylate (SBMA) from high oleic soybean oil (HOSO) can be utilized to produce bio-based acrylic thermoset copolymers through an industrially viable semi-batch emulsion polymerization process with various commonly used co-monomers such as methyl methacrylate, styrene, and butyl acrylate. A wide range of monomer feed ratios with SBMA from 0 to 50 wt% was easily achieved with minimal modifications allowing for good tunability of thermal and mechanical properties in the prepared latexes. More importantly, a simple and effective auto-oxidative crosslinking of the latex films provided extreme mechanical enhancements making these thermosets good candidates in ultra-strong, ultra-tough, and high Tg coating applications.

Modulating human mesenchymal stem cells using poly(n-butyl acrylate) networks in vitro with elasticity matching human arteries.

Non-swelling hydrophobic poly(n-butyl acrylate) network (cPnBA) is a candidate material for synthetic vascular grafts owing to its low toxicity and tailorable mechanical properties. Mesenchymal stem cells (MSCs) are an attractive cell type for accelerating endothelialization because of their superior anti-thrombosis and immune modulatory function. Further, they can differentiate into smooth muscle cells or endothelial-like cells and secret pro-angiogenic factors such as vascular endothelial growth factor (VEGF). MSCs are sensitive to the substrate mechanical properties, with the alteration of their major cellular behavior and functions as a response to substrate elasticity. Here, we cultured human adipose-derived mesenchymal stem cells (hADSCs) on cPnBAs with different mechanical properties (cPnBA250, Young's modulus (E) = 250 kPa; cPnBA1100, E = 1100 kPa) matching the elasticity of native arteries, and investigated their cellular response to the materials including cell attachment, proliferation, viability, apoptosis, senescence and secretion. The cPnBA allowed high cell attachment and showed negligible cytotoxicity. F-actin assembly of hADSCs decreased on cPnBA films compared to classical tissue culture plate. The difference of cPnBA elasticity did not show dramatic effects on cell attachment, morphology, cytoskeleton assembly, apoptosis and senescence. Cells on cPnBA250, with lower proliferation rate, had significantly higher VEGF secretion activity. These results demonstrated that tuning polymer elasticity to regulate human stem cells might be a potential strategy for constructing stem cell-based artificial blood vessels.

Self-healing Behavior of Ethylene Propylene Diene Rubbers Based on Ionic Association

To meet the increasing demand for safe, environmentally friendly and high-performance smart materials, self-healing rubbers are highly desired. Here, the self-healing performance of ethylene propylene diene monomer rubber (EPDM) is reported, which was designed by graft-polymerization of zinc dimethacrylate (ZDMA) onto rubber chains to form a reversible ionic cross-linked network. Single ionic cross-linked network and dual network, combining covalent and ionic cross-links, could be tuned by controlling vulcanization process to achieve tailorable mechanical and self-healing properties. It was found that ionic cross-linked EPDM showed a recovery of more than 95% of the original mechanical strength through a healing process of 1 h at 100 °C. The covalent cross-links could improve mechanical properties but block self-healing. Adding 50 wt% liquid rubber to “dry” EPDM could effectively enhance self-healing capability of the dual cross-linked network and the healed tensile strength could reach 0.9 MPa. A compromise between mechanical performance and healing capability could be potentially tailored by controlling vulcanization process and liquid rubber content.

Effect of interlocking pattern on short beam strength of 3D woven composites

Natural fiber-based preforms possess various attractive characteristics in different applications due to their light weight, value for money and compatibility with the environment. The possible tailorable shapes and mechanical properties make these more attractive for composites applications. Earlier, researchers focused on characterizing preforms for composites, but this work emphasis on the outcome of the weave patterns on composites performance. Mechanical performance (especially shear beam strength) of the 3D layer-to-layer and through-the-thickness prefroms with different interlocking patterns was deliberated. Composites were fabricated using 3D woven jute preforms and green epoxy system. The diverse performance of composites was compared. The effect of weave pattern remained prominent in their composites.

Electrical dual-percolation in MWCNTs/SBS/PVDF based thermoplastic elastomer (TPE) composites and the effect of mechanical stretching

Dielectric thermoplastic elastomers (TPEs) offer a number of advantages over traditional dielectric elastomers or rubbers in terms of tailorable mechanical and electrical properties, higher mechanical strain, and ease of processing and shaping. Such a combination of properties has attracted increasing attention in flexible energy harvesting and storage applications. The combination of styrene–butadiene-styrene (SBS) and poly(vinylidene fluoride) (PVDF) has the potential to provide a combination of high elongation to break and increased relative permittivity, however the immiscibility between SBS and PVDF results in polymer blends with poor stretchability and processing properties. In this work, a dual percolated structure was created in a thermoplastic elastomer of SBS/PVDF (50/50 wt%), by coupling EVA as a compatibiliser for SBS/PVDF with multi-walled carbon nanotubes (MWCNTs) as a conductive filler that created an electrical percolation network. The elongation at break of SBS/PVDF was significantly enhanced by adding 20 wt% of EVA due to the reduced phase dimensions and enhanced interfacial adhesion. The addition of MWCNTs enabled the formation of a percolated network at 1 wt% in the SBS phase, followed by a second percolation at 3 wt% in both PVDF and SBS phases. The relative permittivity of the composite increased to 22.5 at 1 wt% MWCNT with a tan δ of 0.5, and further increased to 34.9 for a 2 wt% of MWCNT concentration while the tan δ remained constant. In-situ electrical testing for the SBS/PVDF thermoplastic elastomer under strain showed that, at 1 wt% MWCNT, the non-percolated PVDF islands acted as variable capacitors whose capacitance increased with degree of stretching. For the dual percolated structure formed at 3 wt% MWCNT, the capacitance and conductivity of the composites were unaffected up to 30% strain. The high relative permittivity and strains of over 100% means that the SBS/PVDF based thermoplastic elastomer is readily suitable for vibration control sensors, variable impedance devices, energy harvesters and artificial muscles and actuators.

Mechanical, thermal and interfacial properties of Carbon-Kevlar reinforced epoxy composite

Twill woven Carbon-Kevlar (CK) fabric was reinforced in epoxy matrix by conventional hand lay-up process. The fabric weight fraction in the composites was kept around 58% and stacking sequence was varied from single to five plies. Tensile test was performed and the fracture surface after tensile test was evaluated by scanning electron microscope (SEM). The test result revealed that the tensile properties are strongly dependent on the number of plies. Three point flexural test of the composite was also carried and an increasing trend was observed. Maximum impact energy was recorded for CK3 sample by 202.7 KJ/m2. Thermal stability of the composite was studied via the thermo gravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FT-IR) result show interaction between fiber and matrix material. Finally, CK fabric reinforced epoxy-based composites showed balanced and tailor-able mechanical properties by varying the number of plies, suitable for desired applications in many areas including building, construction, marine, automotive, etc.

Air permeability characterization of glass fiber nonwoven fabric for liquid composite molding applications

Due to tailorable and superior mechanical properties normalized by their density; the use of fiber reinforced polymers (aka composites) is increasing steadily. Nonwoven surfaces from randomly oriented glass fibers are commonly used reinforcement fabrics in composite industry, and their resin infusion and final composite performances are largely dictated by their porosity that is quantified by air permeability. This research dealt with air permeability characterization of nonwoven fabric from chopped and randomly oriented glass fibers. Number of layers and fabric test face direction were selected as product input variables, while pressure drop and test head area were selected as process input variables. Front and back faces of the fabric stacks with single, double and triple layers were subjected to air permeability test with test head areas of 20 and 30 cm2, and across a pressure drop of 100 and 200 Pa. As expected, multiple fabric layers exhibited lower air permeability. While test face of fabric and test head area did not affect the air permeability; measurements performed under 200 Pa pressure drop resulted in higher air permeability than that of 100 Pa at statistically significant level, which was explained by Bernoulli Equation.

Rapid 3D bioprinting of decellularized extracellular matrix with regionally varied mechanical properties and biomimetic microarchitecture

Hepatocellular carcinoma (HCC), as the fifth most common malignant cancer, develops and progresses mostly in a cirrhotic liver where stiff nodules are separated by fibrous bands. Scaffolds that can provide a 3D cirrhotic mechanical environment with complex native composition and biomimetic architecture are necessary for the development of better predictive tissue models. Here, we developed photocrosslinkable liver decellularized extracellular matrix (dECM) and a rapid light-based 3D bioprinting process to pattern liver dECM with tailorable mechanical properties to serve as a platform for HCC progression study. 3D bioprinted liver dECM scaffolds were able to stably recapitulate the clinically relevant mechanical properties of cirrhotic liver tissue. When encapsulated in dECM scaffolds with cirrhotic stiffness, HepG2 cells demonstrated reduced growth along with an upregulation of invasion markers compared to healthy controls. Moreover, an engineered cancer tissue platform possessing tissue-scale organization and distinct regional stiffness enabled the visualization of HepG2 stromal invasion from the nodule with cirrhotic stiffness. This work demonstrates a significant advancement in rapid 3D patterning of complex ECM biomaterials with biomimetic architecture and tunable mechanical properties for in vitro disease modeling.

Homogenization of Mechanical Properties for Material Extrusion Periodic Lattice Structures Considering Joint Stiffening Effects

Many engineering applications utilize periodic lattice structures to take advantage of their favorable and tailorable mechanical properties. However, manufacturing the structures and evaluating their mechanical properties are still challenging. Additive manufacturing (AM) processes offer an alternative method to fabricate periodic lattice structures but the processes only approximate bounding part surfaces. Periodic lattice structures generally have two important geometrical characteristics, large bounding surfaces, and a large number of joints. Since geometric approximation errors on large bounding surfaces critically affect mechanical properties of the structures, designers and engineers should incorporate this degradation into mechanical property estimation procedures. In addition, the effects of joints should be analyzed in the estimation process, because joints reduce struts lengths, and as a result, they add stiffness to lattice structures. This paper presents a new homogenization approach to estimate mechanical properties of additively manufactured periodic lattice structures that is based on semirigid joint frame elements, and it takes into account effects of geometric approximation errors and joint stiffening. Effective structural parameters of a semirigid joint frame element are calculated from an as-fabricated voxel model to incorporate the geometric approximation errors. The semirigid joint frame element is integrated into a discrete homogenization process to evaluate joint stiffening effects. This paper reports results of parametric studies that investigate effects of AM process and joint properties on periodic lattice structures fabricated by material extrusion. This paper also compares estimates from the proposed approach and conventional homogenization approaches with test results. The comparison shows that the proposed method provides estimates that are more accurate.

Hydrolytic Stability of Methacrylamide and Methacrylate in Gelatin Methacryloyl and Decoupling of Gelatin Methacrylamide from Gelatin Methacryloyl through Hydrolysis

AbstractGelatin methacryloyl (GelMA; GM) is a promising nature‐derived photocurable material that can mimic the extracellular matrix because GelMA features tailorable mechanical properties, proteolytic degradation, and good cell adhesion. GelMA contains not only methacrylamide but also methacrylate. However, the hydrolytic stability of methacrylamide and methacrylate groups of GelMA in aqueous solutions has not been scrutinized. Here, the structural change of GelMA through hydrolysis is investigated for the first time. The structural change of hydrolyzed GelMA is quantitatively identified using colorimetric and 1H NMR methods. The methacrylate groups decompose markedly at high pH solutions, but the methacrylamide groups remain stable. Further, pure gelatin methacrylamide is successfully decoupled from GelMA for a better understanding of GelMA structure and future use for biomedical applications.

Enhanced fracture toughness in architected interpenetrating phase composites by 3D printing

Interpenetrating phase composite (IPC), also known as co-continuous composite, is one type of material that may exhibit an unusual combination of high stiffness, strength, energy absorption, and damage tolerance. Here we experimentally demonstrate that IPCs fabricated by 3D printing technique with rationally designed architectures can exhibit a fracture toughness 16 times higher than that of conventionally structured composites. The toughening mechanisms arise from the crack-bridging, process zone formation and crack-deflection, which are intrinsically controlled by the rationally designed interpenetrating architectures. We further show that the prominently enhanced fracture toughness in the architected IPCs can be tuned by tailoring the stiffness contrasts between the two compositions. The findings presented here not only quantify the fracture behavior of complex architected IPCs but also demonstrate the potential to achieve tailorable mechanical properties through the integrative rational design and the state-of-the-art advanced manufacturing technique.

Modeling of Interface and Internal Disorder Applied to XRD Analysis of Ag-Based Nano-Multilayers.

Multilayered structures are a promising route to tailor electronic, magnetic, optical, and/or mechanical properties and durability of functional materials. Sputter deposition at room temperature, being an out-of-equilibrium process, introduces structural defects and confers to these nanosystems an intrinsic thermodynamical instability. As-deposited materials exhibit a large amount of internal atomic displacements within each constituent block as well as severe interface roughness between different layers. To access and characterize the internal multilayer disorder and its thermal evolution, X-ray diffraction investigation and analysis are performed systematically at differently grown Ag-Ge/aluminum nitride (AlN) multilayers (co-deposited, sequentially deposited with and without radio frequency (RF) bias) samples and after high-temperature annealing treatment. We report here on model calculations based on a kinematic formalism describing the displacement disorder both within the multilayer blocks and at the interfaces to reproduce the experimental X-ray diffraction intensities. Mixing and displacements at the interface are found to be considerably reduced after thermal treatment for co- and sequentially deposited Ag-Ge/AlN samples. The application of a RF bias during the deposition causes the highest interface mixing and introduces random intercalates in the AlN layers. X-ray analysis is contrasted to transmission electron microscopy pictures to validate the approach.

Process‐Driven Microstructure Control in Melt‐Extrusion‐Based 3D Printing for Tailorable Mechanical Properties in a Polycaprolactone Filament

Abstract3D printing techniques are utilized to produce biomaterial scaffolds with porous architectures that enable cell attachment, biological factors, and appropriate mechanical strength. As the basic building block of a scaffold, the individual filaments should have sufficient mechanical properties, comprising high compressive loading, and fracture resistance to mimic the natural tissue organisation. In this contribution, process–structure–property relationships in melt extruded polycaprolactone filaments are investigated by considering crystalline features, tensile properties, and an array of processing parameters. The tensile properties of the filaments are improved significantly with relatively higher screw rotational speed and relatively lower processing temperature resulting in considerable increase in Young's modulus. The favorable properties are attributed to the increased crystal volume fraction and anisotropy. Thus, this study provides initial pathways for the potential control of mechanical properties of bioscaffolds via engineering crystalline structural features in printed filaments.

Effect of gamma radiation on the stability of UV replicated composite mirrors

Composite replicated mirrors are gaining increasing attention for space-based applications due to their lower density, tailorable mechanical properties, and rapid manufacturing times over state-of-the-art glass mirrors. Ultraviolet (UV)-cured mirrors provide a route by which high-quality mirrors can be manufactured at relatively low processing temperatures that minimize residual stresses. The successful utilization of these mirrors requires nanometer scale dimensional stability after both thermal cycling and hygrothermal exposure. We investigate the effect of gamma irradiation as a process to improve the stability of UV replicated mirrors. Gamma radiation exposure was shown to increase the cure state of these mirrors as evidenced by an increase in modulus, glass transition temperature, and the thermal degradation behavior with dosage. Gas chromatography–mass spectroscopy also showed evidence of consumption of the primary monomers and initiation of the photosensitive agent with gamma exposure. The gamma-exposed mirrors exhibited significant improvement in stability even after multiple thermal cycling in comparison with nonirradiated composite mirrors. Though improvements in the cure state contribute to the overall stability, the radiation dosage was also shown to reduce the film stress of the mirror by over 80% as evidenced using Stoney replicated specimens. This reduction in residual stress is encouraging considering the utilization of these structures for space applications. This paper shows that replicated composite mirrors are a viable alternative to conventional optical structures.

Effect of nano‐magnetite particle content on mechanical, thermal and magnetic properties of polypropylene composites

Magnetic nanoparticles embedded in polymer matrices have excellent potential for electromagnetic device applications, like electromagnetic interference suppression or strain sensing applications in the structural health monitoring domain. In this work, polymer nanocomposites of polypropylene loaded with varying concentrations of magnetite nanoparticles (from 2 to 40 wt%) have been synthesized by an ex situ process. The magnetite nanoparticles were produced using a simple co‐precipitation technique. The nanocomposites were characterized by differential scanning calorimetry, scanning electron microscopy, tensile and hardness testing, vibrating sample magnetometry. The mechanical properties were found to be dependent on the degree of dispersion and on the strong nucleating ability of magnetite nanoparticles, while a superparamagnetic behavior was reported. These composites have tailorable mechanical and magnetic properties highly dependent on the content of magnetic filler. POLYM. COMPOS., 39:E1742–E1750, 2018. © 2018 Society of Plastics Engineers

Structural Evolution of PCL during Melt Extrusion 3D Printing

AbstractScrew‐assisted material extrusion technique is developed for tissue engineering applications to produce scaffolds with well‐defined multiscale microstructural features and tailorable mechanical properties. In this study, in situ time‐resolved synchrotron diffraction is employed to probe extrusion‐based 3D printing of polycaprolactone (PCL) filaments. Time‐resolved X‐ray diffraction measurements reveals the progress of overall crystalline structural evolution of PCL during 3D printing. Particularly, in situ experimental observations provide strong evidence for the development of strong directionality of PCL crystals during the extrusion driven process. Results also show the evidence for the realization of anisotropic structural features through the melt extrusion‐based 3D printing, which is a key development toward mimicking the anisotropic properties and hierarchical structures of biological materials in nature, such as human tissues.