Due to growing applications of xylitol in pharma and food industries, process development for xylitol biosynthesis from lignocellulosic biomass seems to be a promising strategy. The present study focuses on the process development for facilitating efficient xylose to xylitol bioconversion from wheat straw hemicellulosic hydrolysate using Candida tropicalis ATCC 13803. A methodical attempt to scale up the fermentation bioprocess is demonstrated by maintaining a constant volumetric mass transfer coefficient (kLa) in bioreactors of various scales. Xylitol productivity of 1.47 and 0.58 g/Lh and yield of 1.58 and 0.74 g/g, respectively, were achieved from xylose-rich hydrolysate (41.49 g/L xylose) and synthetic xylose (40.69 g/L) in a 0.5 L bioreactor at an optimum kLa of 0.74 min-1 and 0.68 min-1, respectively. Further, scale-up in 1 L bioreactor using optimum kLa resulted in xylitol productivity (g/Lh) and yield (g/g) of 1.49 & 0.58; 1.57 & 0.74, respectively, from hydrolysate and synthetic xylose. Moreover, scale-up in a 5 L bioreactor using optimum kLa resulted in xylitol yield and productivity of 0.74 g/g and 1.55 g/Lh from synthetic xylose. The successful bioprocess scale-up studies highlight the relevance of lignocellulosic biomass’s valorization to high-valued xylitol.